Large-dip-angle thin lens module

By designing a large-angle thin lens module in the automotive headlight lens module, and using a heat dissipation mounting base plate, fixture, lens main body, multiple sets of light-entry surfaces, mounting plates and reflectors, the problems of complex structure of the lens module and excessive lens thickness in the prior art are solved, and excellent optical performance and light-type widening requirements are achieved.

CN222963777UActive Publication Date: 2025-06-10NANJING BENZE OPTOELECTRONICS TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422001022.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-10
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing automotive headlight lens modules have complex structures at large angles and inclinations, and the lens thickness is thick, which affects the light-type widening needs and is difficult to design.

Method used

A large-angle thin lens module is designed, and the heat dissipation mounting base plate, fixture, lens body, multiple sets of light-entry surfaces, mounting plates and reflectors are used to coordinate the setting of multiple sets of light-entry surfaces of the lens body and the lighting functional area, so as to reduce the number and complexity of lenses and improve the ability to set up large angle tilts.

Benefits of technology

The large angle inclination setting of the lens module is realized to ensure excellent optical performance, reduce the number and complexity of lenses, avoid excessive thickness of lenses, save space for optical devices, and meet the optical type with widening needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222963777U_ABST
    Figure CN222963777U_ABST
Patent Text Reader

Abstract

The utility model discloses a large-dip-angle thin lens module, which belongs to the technical field of automobile lighting and comprises a heat dissipation mounting bottom plate, fixing parts are mounted on two sides of the heat dissipation mounting bottom plate, a lens body is movably mounted at the top of the heat dissipation mounting bottom plate in a clamping manner through a positioning clamping groove, a plurality of groups of light incident surfaces are arranged on the inner surface of the lens body, and a plurality of light incident surfaces are arranged on the inner surface of the lens body. The multiple groups of light incident surfaces are respectively composed of a first light incident surface, a second light incident surface and a corner lamp light incident surface; the mounting plate is movably mounted at the top of the heat dissipation mounting bottom plate, a lamplight functional area is mounted on the surface of the mounting plate, a reflector is connected to one side of the lamplight functional area, and the reflector is arranged above the lens body; according to the utility model, the large-angle inclined arrangement of the lens module can be further improved, the excellent optical performance is ensured, the number and complexity of lenses are reduced, the thickness of the lenses is prevented from being thicker, the front and back space of the optical device is saved, and the light type with the widening requirement is not influenced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automotive lighting, in particular to a large-inclination thin lens module. Background Technique

[0002] The styling design of automotive headlights is also more artistic, and the trend of exaggerated and bold styling constantly challenges the capabilities of headlight designers. On the premise of ensuring that each function of the headlight meets the regulatory requirements, the inclination angle of the headlight styling is getting larger, the opening is getting smaller, and the design difficulty is constantly increasing. The early automotive headlight projection modules were mainly designed to meet functions and had no styling. For example, the initial designs of bulbs and LED projectors were generally spherical lenses, which occupied a large space and had a single shape, making it impossible to carry out styling design. In recent years, the design schemes of narrow modules have emerged in large numbers. However, when the outer lens or styling of the headlight or headlight module is at a large angle and inclined, the lens module structure is relatively complex and the lens thickness is relatively thick, and it will have a certain impact on the light pattern with the need for broadening. Therefore, we need to propose a large-inclination thin lens module. Content of the Utility Model

[0003] The purpose of the utility model is to provide a large-inclination thin lens module, which can further improve the large-angle inclination setting of the lens module, ensure excellent optical performance, reduce the number and complexity of lenses, avoid a relatively thick lens thickness, save the front and rear space sizes of the optical device, and ensure that the light pattern with the need for broadening is not affected, so as to solve the problems proposed in the above background technique.

[0004] To achieve the above purpose, the utility model provides: a large-inclination thin lens module, including a heat dissipation mounting bottom plate, fixed parts are installed on both sides of the heat dissipation mounting bottom plate, a lens body is movably clamped on the top of the heat dissipation mounting bottom plate through a positioning card slot, a plurality of light incident surfaces are arranged on the inner surface of the lens body, and the plurality of light incident surfaces are respectively composed of a first light incident surface, a second light incident surface and a corner light incident surface; a mounting plate movably installed on the top of the heat dissipation mounting bottom plate, a lighting function area is installed on the surface of the mounting plate, a reflecting mirror is connected to one side of the lighting function area, and the reflecting mirror is arranged above the lens body.

[0005] Preferably, a positioning post is installed on the top of the heat dissipation mounting bottom plate, and a positioning card slot is arranged on one side of the positioning post.

[0006] Preferably, lens mounting plates are connected to both ends of the lens body, the lens mounting plates are movably clamped on the inner wall of the positioning card slot, and a light exit surface is arranged on the outer surface of the lens body.

[0007] Preferably, a positioning groove is opened on the top of the mounting plate, and the surface of the positioning post is movably installed on the inner wall of the positioning groove.

[0008] Preferably, mounting buckles are arranged on both sides of the mounting plate, and the bottom of the mounting buckle is movably clamped on the surface of the lens mounting plate.

[0009] Preferably, the lighting function area includes a corner light function area and a high-low beam function area. The high-low beam function area is arranged in cooperation with the first light incident surface and the second light incident surface, and the corner light function area is arranged in cooperation with the corner light incident surface.

[0010] Preferably, a plug-in slot is installed on the top of the heat dissipation mounting bottom plate, a reinforcing member is installed on the top of the heat dissipation mounting bottom plate, and heat dissipation fins are arranged on one side of the heat dissipation mounting bottom plate.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] Through the cooperation of structures such as the heat dissipation mounting bottom plate, the fixing member, the lens body, multiple light incident surfaces, the mounting plate, and the reflector, the lens mounting plates at both ends of the lens body can be matched with the positioning card slots, so that the lens body can be installed on the top of the heat dissipation mounting bottom plate, and the mounting plate can be positioned and assembled through the positioning posts. At the same time, the mounting plate can be fixed by the mounting buckles, improving the stability of the mounting structure of the mounting plate. Moreover, through the cooperation of the light incident surface on the surface of the lens body and the lighting function area, the thickness of the lens is avoided from being too thick, and the large-angle inclined setting of the lens module can be improved, ensuring excellent optical performance, reducing the number and complexity of the lenses. At the same time, the heat dissipation fins on one side of the heat dissipation mounting bottom plate can play a heat dissipation effect when the vehicle lamp is in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is a schematic diagram of the disassembled state structure of the present utility model;

[0015] Figure 3 is a schematic diagram of the overall top view structure of the present utility model;

[0016] Figure 4 is a schematic diagram of the top view structure of the heat dissipation mounting bottom plate of the present utility model;

[0017] Figure 5 is a schematic diagram of the lens body structure of the present utility model;

[0018] Figure 6 is a schematic diagram of the mounting plate structure of the present utility model.

[0019] In the figure: 1. Heat dissipation mounting base plate; 2. Fixing piece; 3. Heat sink; 4. Positioning post; 5. Positioning card slot; 6. Lens body; 7. Lens mounting plate; 8. Light-emitting surface; 9. First light-incident surface; 10. Second light-incident surface; 11. Corner light light-incident surface; 12. Mounting plate; 13. Positioning groove; 14. Mounting buckle; 15. Reflecting mirror; 16. Corner light functional area; 17. High and low beam functional area; 18. Insertion slot; 19. Reinforcement piece. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figure 1-6 , the present invention provides: a large-inclination thin-type lens module, including a heat dissipation mounting base plate 1, fixing pieces 2 are installed on both sides of the heat dissipation mounting base plate 1, the lens body 6 is movably clamped on the top of the heat dissipation mounting base plate 1 through a positioning card slot 5, and multiple groups of light-incident surfaces are arranged on the inner surface of the lens body 6, and the multiple groups of light-incident surfaces are respectively composed of a first light-incident surface 9, a second light-incident surface 10 and a corner light light-incident surface 11; a mounting plate 12 movably installed on the top of the heat dissipation mounting base plate 1, a lighting functional area is installed on the surface of the mounting plate 12, a reflecting mirror 15 is connected to one side of the lighting functional area, and the reflecting mirror 15 is arranged above the lens body 6.

[0022] It is worth noting that through the cooperative setting of the structures of the heat dissipation mounting base plate 1, the fixing piece 2, the lens body 6, multiple groups of light-incident surfaces, the mounting plate 12 and the reflecting mirror 15, the large-angle inclined setting of the lens module can be further improved, excellent optical performance can be ensured, the number and complexity of the lenses are reduced, and the lens thickness is avoided from being too thick, saving the front and rear space sizes of the optical device and ensuring that the light pattern with the requirement of broadening is not affected.

[0023] Specifically, a positioning post 4 is installed on the top of the heat dissipation mounting base plate 1, and a positioning card slot 5 is arranged on one side of the positioning post 4. Lens mounting plates 7 are connected to both ends of the lens body 6, the lens mounting plates 7 are movably clamped on the inner wall of the positioning card slot 5, and a light-emitting surface 8 is arranged on the outer surface of the lens body 6.

[0024] Furthermore, the positioning post 4 is an assembly structure for positioning the mounting plate 12, the positioning card slot 5 is a structure for installing and fixing the lens body 6 and the mounting plate 12 in cooperation with the mounting buckle 14, the lens mounting plate 7 is a structure for being clamped in cooperation with the positioning card slot 5, during installation, the buckle presses on the mounting legs on both sides of the lens body 6, and the light-emitting surface 8 is the area where the lens body 6 emits light.

[0025] A positioning groove 13 is formed at the top of the mounting plate 12, and the surface of the positioning post 4 is movably installed on the inner wall of the positioning groove 13. Installation buckles 14 are arranged on both sides of the mounting plate 12, and the bottom of the installation buckles 14 is movably clamped on the surface of the lens mounting plate 7. The material of the reflector 15 is PC material with good elasticity. After the lens body 6 is placed on the heat dissipation mounting bottom plate 1, it is tightly pressed between the two through the installation buckle 14 structure on the reflector 15.

[0026] In addition, the mounting plate 12 is a structure for connecting the reflector 15, the positioning groove 13 is a mounting structure that cooperates with the positioning post 4, which plays a role in mounting the mounting plate 12, and the installation buckle 14 plays a role in assembling the mounting plate 12. The structure of the lens body 6 is a smooth and sleek light-emitting surface 8; an incident light surface with at least 5 partitions; the incident light surface has a column-like shape, specifically, the second incident light surface 10 and the corner light incident light surface 11 are horizontal columns; the first incident light surface 9 is a columnar surface in the vertical direction. The light-emitting surface of the lens body 6 is shaped like an oblong, and the ratio of its length to height can reach more than 5:1; in this embodiment, the height is 15 mm and the length is 120 mm.

[0027] The lighting function area includes a corner light function area 16 and a high and low beam function area 17. The high and low beam function area 17 is arranged in cooperation with the first incident light surface 9 and the second incident light surface 10, and the corner light function area 16 is arranged in cooperation with the corner light incident light surface 11. A plug-in slot 18 is installed at the top of the heat dissipation mounting bottom plate 1, a reinforcing member 19 is installed at the top of the heat dissipation mounting bottom plate 1, and a heat sink 3 is arranged on one side of the heat dissipation mounting bottom plate 1.

[0028] Among them, the plug-in slot 18 is a structure for the external power supply connector of the modular vehicle lamp. The high and low beam function area 17 is an area for installing low beam lights, high beam lights and ambient light LEDs. The LEDs in the low beam or high beam function area and the corner light function area are all set at the focal points of their corresponding reflecting bowls, and the emitted light is emitted in a parallel light or quasi-parallel light direction after passing through the reflecting bowl; the ambient light LED is placed away from the focal point of the reflecting bowl, and the light emitted by the LED is reflected multiple times in the reflecting bowl and the optical system of the lens in a chaotic manner, and almost no effective light is emitted from outside the lens. The reflector 15 is an integrated reflector of multiple reflecting bowls.

[0029] Specifically, it has low beam or high beam functions, corner light functions and ambient light functions; this module has multiple core optical parts, including a lens with a large inclination angle, an integrated reflector with multiple reflecting bowls, an LED circuit board for providing light, and a radiator for heat dissipation and carrying the above-mentioned many parts. For the large inclination angle lens, the included angle between its light-emitting surface and the optical axis direction can reach more than 45°, and in this embodiment, it reaches 60°. It can meet the bold requirements of automotive lamp styling while taking into account excellent optical performance.

[0030] The lens mounting plates 7 at both ends of the lens body 6 can cooperate with the positioning card slots 5, so that the lens body 6 can be mounted on the top of the heat dissipation mounting bottom plate 1. The positioning posts 4 can be used for positioning and assembling the mounting plate 12. At the same time, the mounting buckle 14 can fix the mounting plate 12, improving the stability of the mounting structure of the mounting plate 12. The light incident surface on the surface of the lens body 6 is arranged in cooperation with the lighting functional area, avoiding a relatively thick lens thickness, and enabling a large-angle inclined setting of the lens module, ensuring excellent optical performance, reducing the number and complexity of the lenses. At the same time, the heat sink 3 on one side of the heat dissipation mounting bottom plate 1 can play a heat dissipation effect when the vehicle lamp is in use.

[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thin lens module with a large tilt angle, characterized in that: include: A heat dissipation mounting base plate (1), wherein fixing members (2) are mounted on both sides of the heat dissipation mounting base plate (1), and a lens body (6) is movably mounted on the top of the heat dissipation mounting base plate (1) via a positioning slot (5), wherein the inner surface of the lens body (6) is provided with a plurality of groups of light incident surfaces, wherein the plurality of groups of light incident surfaces are respectively composed of a first light incident surface (9), a second light incident surface (10), and a corner light incident surface (11); A mounting plate (12) is movably mounted on the top of the heat dissipation mounting base plate (1), a light function area is mounted on the surface of the mounting plate (12), a reflector (15) is connected to one side of the light function area, and the reflector (15) is arranged above the lens body (6).

2. The large-angle thin lens module according to claim 1, characterized in that: A positioning column (4) is installed on the top of the heat dissipation installation base plate (1), and a positioning slot (5) is provided on one side of the positioning column (4).

3. The large-angle thin lens module according to claim 2, characterized in that: Both ends of the lens body (6) are connected to lens mounting plates (7), the lens mounting plates (7) are movably mounted on the inner wall of the positioning slot (5), and the outer surface of the lens body (6) is provided with a light emitting surface (8).

4. The large-angle thin lens module according to claim 3, characterized in that: A positioning groove (13) is provided on the top of the mounting plate (12), and the inner wall of the positioning groove (13) is movably mounted on the surface of the positioning column (4).

5. The large-angle thin lens module according to claim 1, characterized in that: Mounting buckles (14) are provided on both sides of the mounting plate (12), and the bottoms of the mounting buckles (14) are movably mounted on the surface of the lens mounting plate (7).

6. The large-angle thin lens module according to claim 1, characterized in that: The lighting functional area comprises a corner light functional area (16) and a high and low beam light functional area (17); the high and low beam light functional area (17) is arranged in cooperation with the first light incident surface (9) and the second light incident surface (10); and the corner light functional area (16) is arranged in cooperation with the corner light incident surface (11).

7. The large-angle thin lens module according to claim 1, characterized in that: A plug-in slot (18) is installed on the top of the heat dissipation installation base plate (1), a reinforcement member (19) is installed on the top of the heat dissipation installation base plate (1), and a heat sink (3) is provided on one side of the heat dissipation installation base plate (1).