Rotary ground rail of titanium and titanium alloy smelting vacuum consumable electrode arc furnace
By designing a rotary ground rail in a vacuum consumable electric arc furnace, the problem of inconvenient use of vacuum consumable electric arc furnace in the prior art is solved, and the separate operation of loading and unloading is realized, the working efficiency is improved, and the stability of the device is ensured.
Patent Information
- Application Number
- CN202421937536.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing vacuum consumable electric arc furnace is fixedly installed on the ground during use, which makes it inconvenient for workers to load and unload materials and is inefficient in use.
A rotary ground rail of a titanium and titanium alloy smelting vacuum consumable arc furnace is designed to rotate the furnace body through rotating components, separate the loading and discharge positions, and improve working efficiency.
Through the design of the rotary ground rail, separate operation of loading and unloading is achieved, working efficiency is improved, and the stability of the device and the limitation angle are ensured through the limiting assembly.
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Figure CN222964399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum consumable arc furnaces, and particularly relates to a rotary ground rail for a vacuum consumable arc furnace for melting titanium and titanium alloys. Background Art
[0002] A vacuum consumable arc furnace (VAR) is a device that, under vacuum conditions, uses an electric arc to heat metal materials to a molten state and realizes metal smelting through a consumable process. It has the advantages of simple equipment, low energy consumption, fast smelting speed, and less metal oxidation loss, and is particularly suitable for the smelting of titanium and its alloys.
[0003] When a vacuum consumable arc furnace is in use, it is fixedly installed on the ground, and the loading and unloading are carried out at the same position. When workers perform loading and unloading, it is inconvenient to use. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the drawback that when a vacuum consumable arc furnace is in use in the prior art, it is fixedly installed on the ground, and the loading and unloading are carried out at the same position, which is inconvenient for workers to use, and a rotary ground rail for a vacuum consumable arc furnace for melting titanium and titanium alloys is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A rotary ground rail for a vacuum consumable arc furnace for melting titanium and titanium alloys, including a furnace body, a copper crucible is arranged at the bottom of the furnace body, a crystallization cooling water jacket is arranged on the outer wall of the copper crucible, a water inlet pipe rotates through the bottom of the crystallization cooling water jacket, a drain pipe is arranged on one side of the crystallization cooling water jacket, a vacuum extraction pipe is arranged on one side of the furnace body, a consumable electrode is arranged inside the copper crucible, the top of the consumable electrode is detachably connected with an auxiliary electrode, the top of the auxiliary electrode is fixedly connected with an electrode rod, a hydraulic cylinder is arranged on the top of the furnace body, one end of the electrode rod is fixedly connected with the piston rod of the hydraulic cylinder, a melting power supply is arranged on the top of the furnace body, the anode of the melting power supply is connected with the copper crucible, the cathode of the melting power supply is connected with the electrode rod, and a molten pool is arranged inside the copper crucible;
[0007] A bottom plate, the bottom plate is arranged directly below the crystallization cooling water jacket, the bottom of the furnace body is fixedly connected with a support ring, and the support ring is rotationally connected to the top of the bottom plate through a rotating assembly;
[0008] A limiting component for limiting the support ring is arranged on the top of the bottom plate.
[0009] In one possible design, the rotating assembly includes a plurality of reinforcing rods fixedly connected to the inner wall of the support ring, a same annular plate is fixedly connected between the plurality of reinforcing rods, a resistance block is fixedly connected to the top of the bottom plate, the resistance block is used in conjunction with the support ring, and an annular notch is provided on one side of the support ring for use in conjunction with the molten pool.
[0010] In a possible design, two symmetrically arranged sliding blocks are fixedly connected to the bottom of the annular plate, and an annular groove is formed on the top of the abutment block, and the annular groove is slidably connected to the sliding blocks.
[0011] In a possible design, the limit assembly includes a limit block fixedly connected to one side of the support ring, a fixed block fixedly connected to one side of the base plate, a second block fixedly connected to one side of the fixed block, a groove is provided on one side of the fixed block, a mobile block slides through the inside of the groove, a screw is threaded through one side of the fixed block, one end of the screw is rotatably connected to one side of the mobile block, and the limit block is located between the mobile block and the second block.
[0012] In a possible design, a moving block is detachably connected to the outer wall of the base plate, a first fixed stopper is fixedly connected to one side of the moving block, and the first fixed stopper is used in conjunction with a limiting block.
[0013] In a possible design, a plurality of mounting plates are provided on the outer wall of the base plate.
[0014] In the present application, in a vacuum consumable arc furnace, a high temperature is generated by an arc between an electrode and a crucible to melt titanium metal or an alloy. The electrode is made of the smelted titanium metal. As the smelting process proceeds, the electrode is continuously consumed to achieve the smelting of the metal. In a vacuum environment, the titanium metal can be protected from oxidation and contamination by refractory materials during the smelting process, and a good refining effect of degassing and promoting the decomposition of metal oxides is obtained.
[0015] During normal loading and unloading, the device can be rotated to a corresponding angle, so that one side of the device can be used for loading and the other side can be used for unloading. The separation of loading and unloading can improve work efficiency. When the device needs to be rotated, the screw can be unscrewed. At this time, the screw drives the movable block to move horizontally. The movable block enters the inside of the groove, and the furnace body can be rotated normally, which will drive the support ring to rotate. The support ring drives the limit block to rotate until one side of the limit block conflicts with one side of the first fixed block. After unloading is completed, it is reset;
[0016] And due to the setting of the annular notch, the molten pool can remain motionless when the furnace body rotates. The setting of the slider and the annular plate can improve the stability of the furnace body when it rotates. The bottom plate and the resistance block can support the furnace body to prevent the furnace body from loosening.
[0017] Beneficial effects:
[0018] In the present utility model, for the rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys, through the rotating assembly, the effect of rotating the furnace body can be achieved, and thus the charging position and the discharging position can be separated, improving the working efficiency.
[0019] In the present utility model, for the rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys, through the limiting assembly, the effect of limiting the furnace body can be achieved. It can not only ensure the stability of the device during the smelting process, but also limit the rotation angle during rotation, which is convenient to use.
[0020] In the present utility model, in a vacuum environment, during the smelting process, titanium metal can be protected from oxidation and contamination by refractory materials, achieving good degassing and promoting the decomposition of metal oxides for refining effect. During normal charging and discharging, the device can be rotated by a corresponding angle, and thus it can be realized that one side of the device is dedicated to charging and the other side is dedicated to discharging. Separating the charging and discharging can improve the working efficiency. Description of the drawings
[0021] Figure 1 It is a three-dimensional structure schematic diagram of a rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys proposed by the present utility model;
[0022] Figure 2 It is a three-dimensional sectional structure schematic diagram of a rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys proposed by the present utility model;
[0023] Figure 3 It is a three-dimensional structure schematic diagram of a support ring and a bottom plate in a rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys proposed by the present utility model;
[0024] Figure 4 It is a three-dimensional structure schematic diagram of a support ring in a rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys proposed by the present utility model;
[0025] Figure 5 It is a three-dimensional structure schematic diagram of a bottom plate in a rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys proposed by the present utility model;
[0026] Figure 6 It is a three-dimensional structure schematic diagram of a fixing block in a rotary ground rail of a vacuum consumable arc furnace for smelting titanium and titanium alloys proposed by the present utility model.
[0027] In the figure: 1. Furnace body; 2. Melting power supply; 3. Vacuum extraction pipe; 4. Drain pipe; 5. Crystallization cooling water jacket; 6. Water inlet pipe; 7. Bottom plate; 8. Mounting plate; 9. Support ring; 10. Annular notch; 11. Hydraulic cylinder; 12. Electrode rod; 13. Auxiliary electrode; 14. Consumable electrode; 16. Molten pool; 17. Annular plate; 18. Reinforcing rod; 19. Moving block; 21. Fixed block; 22. Slide block; 23. Limit block; 24. Annular groove; 25. Contact block; 26. Copper crucible; 27. First fixed stop block; 28. Moving stop block; 29. Second stop block; 30. Groove; 31. Screw. Detailed implementation manner
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0029] Embodiment 1
[0030] Refer to Figure 1-6 , a rotary ground rail for a vacuum consumable arc furnace for melting titanium and titanium alloys, which is used in the field of vacuum consumable arc furnaces, including: a furnace body 1, a copper crucible 26 is arranged at the bottom of the furnace body 1, a crystallization cooling water jacket 5 is arranged on the outer wall of the copper crucible 26, a water inlet pipe 6 rotates through the bottom of the crystallization cooling water jacket 5, a drain pipe 4 is arranged on one side of the crystallization cooling water jacket 5, a vacuum extraction pipe 3 is arranged on one side of the furnace body 1, a consumable electrode 14 is arranged inside the copper crucible 26, the top of the consumable electrode 14 is detachably connected with an auxiliary electrode 13, the top of the auxiliary electrode 13 is fixedly connected with an electrode rod 12, a hydraulic cylinder 11 is arranged on the top of the furnace body 1, one end of the electrode rod 12 is fixedly connected with the piston rod of the hydraulic cylinder 11, a melting power supply 2 is arranged on the top of the furnace body 1, the anode of the melting power supply 2 is connected with the copper crucible 26, the cathode of the melting power supply 2 is connected with the electrode rod 12, a molten pool 16 is arranged inside the copper crucible 26. In the vacuum consumable arc furnace, high temperature is generated by the arc between the electrode and the crucible to melt titanium metal or alloy. The electrode is made of the titanium metal to be melted. As the melting process progresses, the electrode is continuously consumed to realize the melting of the metal. In a vacuum environment, the titanium metal can be protected from oxidation and contamination by refractory materials during the melting process, and good degassing and refining effects of promoting the decomposition of metal oxides can be obtained;
[0031] The bottom plate 7 is arranged directly below the crystallization cooling water jacket 5. A support ring 9 is fixedly connected to the bottom of the furnace body 1. The support ring 9 is rotationally connected to the top of the bottom plate 7 through a rotating assembly. The rotating assembly includes a plurality of reinforcing rods 18 fixedly connected to the inner wall of the support ring 9. The same annular plate 17 is fixedly connected between the plurality of reinforcing rods 18. A contact block 25 is fixedly connected to the top of the bottom plate 7. The contact block 25 is used in cooperation with the support ring 9. An annular notch 10 for cooperating with the molten pool 16 is formed on one side of the support ring 9. Two symmetrically arranged sliders 22 are fixedly connected to the bottom of the annular plate 17. An annular groove 24 is formed on the top of the contact block 25. The annular groove 24 is slidably connected to the slider 22. And due to the arrangement of the annular notch 10, when the furnace body 1 rotates, the molten pool 16 can remain stationary. The arrangement of the sliders 22 and the annular plate 17 can improve the stability of the furnace body 1 during rotation. The bottom plate 7 and the contact block 25 can support the furnace body 1 to prevent the furnace body 1 from becoming loose;
[0032] A limiting assembly for limiting the support ring 9 is arranged on the top of the bottom plate 7. The limiting assembly includes a limiting block 23 fixedly connected to one side of the support ring 9. A fixed block 21 is fixedly connected to one side of the bottom plate 7. A second stop block 29 is fixedly connected to one side of the fixed block 21. A groove 30 is formed on one side of the fixed block 21. A moving stop block 28 is slidably penetrated through the inside of the groove 30. A screw 31 is threadedly penetrated through one side of the fixed block 21. One end of the screw 31 is rotatably connected to one side of the moving stop block 28. The limiting block 23 is located between the moving stop block 28 and the second stop block 29. During normal feeding and discharging, the device can be rotated by a corresponding angle, and thus one side of the device can be specifically used for feeding, while the other side is specifically used for discharging. Separating the feeding and discharging can improve the working efficiency. When the device needs to be rotated, the screw 31 can be screwed out. At this time, the screw 31 drives the moving stop block 28 to move horizontally. The moving stop block 28 enters the inside of the groove 30, and the furnace body 1 can be rotated normally, and then the support ring 9 will be driven to rotate. The support ring 9 drives the limiting block 23 to rotate until one side of the limiting block 23 abuts against one side of the first fixed stop block 27. After discharging is completed, it is reset.
[0033] Embodiment 2
[0034] Reference Figure 1-6 On the basis of Embodiment 1, an improvement is made: A moving block 19 is detachably connected to the outer wall of the bottom plate 7. A first fixed stop block 27 is fixedly connected to one side of the moving block 19. The first fixed stop block 27 is used in cooperation with the limiting block 23. A plurality of mounting plates 8 are arranged on the outer wall of the bottom plate 7.
[0035] However, as is well known to those skilled in the art, the working principles and wiring methods of the smelting power supply 2 and the hydraulic cylinder 11 are common knowledge, and they both belong to conventional means or well-known common sense. Therefore, they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0036] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A rotary ground rail for a vacuum consumable arc furnace for smelting titanium and titanium alloys, characterized in that: include: A furnace body (1), wherein a copper crucible (26) is arranged at the bottom of the furnace body (1), a crystallization cooling water jacket (5) is arranged on the outer wall of the copper crucible (26), a water inlet pipe (6) is rotatably penetrated through the bottom of the crystallization cooling water jacket (5), a drainage pipe (4) is arranged on one side of the crystallization cooling water jacket (5), a vacuum tube (3) is arranged on one side of the furnace body (1), a consumable electrode (14) is arranged inside the copper crucible (26), and an auxiliary electrode (14) is detachably connected to the top of the consumable electrode (14). 3), the top of the auxiliary electrode (13) is fixedly connected to an electrode rod (12), the top of the furnace body (1) is provided with a hydraulic cylinder (11), one end of the electrode rod (12) is fixedly connected to the piston rod of the hydraulic cylinder (11), the top of the furnace body (1) is provided with a smelting power supply (2), the anode of the smelting power supply (2) is connected to a copper crucible (26), the cathode of the smelting power supply (2) is connected to the electrode rod (12), and a molten pool (16) is provided inside the copper crucible (26); A bottom plate (7), the bottom plate (7) being arranged directly below the crystallization cooling water jacket (5), a support ring (9) being fixedly connected to the bottom of the furnace body (1), and the support ring (9) being rotatably connected to the top of the bottom plate (7) via a rotating assembly; A limiting component for limiting the position of the support ring (9) is arranged on the top of the bottom plate (7).
2. The rotary floor rail for a vacuum consumable arc furnace for melting titanium and titanium alloys according to claim 1, characterized in that: The rotating assembly includes a plurality of reinforcing rods (18) fixedly connected to the inner wall of the support ring (9), a same annular plate (17) being fixedly connected between the plurality of reinforcing rods (18), a resistance block (25) being fixedly connected to the top of the bottom plate (7), the resistance block (25) being used in conjunction with the support ring (9), and an annular notch (10) being used in conjunction with the molten pool (16) being provided on one side of the support ring (9).
3. The rotary floor rail for a titanium and titanium alloy smelting vacuum consumable arc furnace according to claim 2, characterized in that: Two symmetrically arranged sliding blocks (22) are fixedly connected to the bottom of the annular plate (17), and an annular groove (24) is provided on the top of the abutment block (25), and the annular groove (24) is slidably connected to the sliding blocks (22).
4. The rotary floor rail for a titanium and titanium alloy smelting vacuum consumable arc furnace according to claim 1, characterized in that: The limiting assembly comprises a limiting block (23) fixedly connected to one side of the supporting ring (9); a fixing block (21) is fixedly connected to one side of the base plate (7); a second stopper (29) is fixedly connected to one side of the fixing block (21); a groove (30) is provided on one side of the fixing block (21); a movable stopper (28) is slidably penetrated inside the groove (30); a screw (31) is threadedly penetrated on one side of the fixing block (21); one end of the screw (31) is rotatably connected to one side of the movable stopper (28); and the limiting block (23) is located between the movable stopper (28) and the second stopper (29).
5. The rotary floor rail for a titanium and titanium alloy smelting vacuum consumable arc furnace according to claim 1, characterized in that: The outer wall of the bottom plate (7) is detachably connected to a moving block (19), one side of the moving block (19) is fixedly connected to a first fixed stopper (27), and the first fixed stopper (27) is used in conjunction with a limiting block (23).
6. The rotary floor rail for a titanium and titanium alloy smelting vacuum consumable arc furnace according to claim 1, characterized in that: The outer wall of the bottom plate (7) is provided with a plurality of mounting plates (8).