Omnibearing X-ray surrounding nondestructive testing mechanism
By designing an all-round X-ray surround non-destructive testing mechanism, using multiple X-ray detection heads on the inner wall of the rotating ring for all-round testing, the problem of detection blind spots in the prior art is solved and the accuracy and reliability of detection are improved.
Patent Information
- Application Number
- CN202421856709.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing non-destructive testing technology cannot fully surround the pipeline for inspection, resulting in blind spots for inspection and the inability to effectively discover potential defects such as tiny cracks, pores, inclusions, etc., affecting the accuracy and reliability of the detection results.
An all-round X-ray surround non-destructive testing mechanism is designed, including two upper and lower supporting rings and a rotating ring located between the two supports. The inner wall of the rotating ring is fixedly installed with four ring-distributed X-ray detection heads. The rotation of the rotating ring is controlled by the driving component to achieve all-round surround detection of the welding position.
By surrounding the non-destructive testing mechanism with all-round X-rays, the detection blind spots are reduced, the detection accuracy and reliability are improved, and the tiny defects in the welded joints can be effectively discovered, ensuring the safety and service life of the pipeline.
Smart Images
Figure CN222965145U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding non-destructive testing, in particular to an all-round X-ray circumferential non-destructive testing mechanism. Background Art
[0002] With the continuous development and progress of society, pipeline welding technology plays a crucial role in multiple fields such as energy, chemical industry, and construction. The wide application of pipelines not only improves the transmission efficiency of resources but also ensures the safe transportation of various fluids. Welding, as the key process for pipeline connection, its quality is directly related to the stability and safety of the entire system. However, defects that may occur during the welding process, such as cracks, pores, lack of fusion, etc., will seriously affect the service life and safety performance of the pipeline. Therefore, non-destructive testing of welded joints to timely detect and evaluate potential defects has become an essential link to ensure project quality.
[0003] Existing non-destructive testing technologies, such as ultrasonic testing, magnetic particle testing, penetrant testing, etc., although can detect welding defects to a certain extent, during the testing process, due to the inability of the testing equipment to completely surround the pipe, there will be detection blind spots and it is impossible to effectively detect potential defects, such as tiny cracks, pores, inclusions, etc. This not only affects the accuracy and reliability of the testing results but also may bring serious safety hazards to subsequent use. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose an all-round X-ray circumferential non-destructive testing mechanism. The testing mechanism can surround the pipeline for testing, reduce the detection blind spots, and increase the accuracy of pipeline detection.
[0005] To achieve the above purpose, the utility model provides an all-round X-ray circumferential non-destructive testing mechanism. The testing mechanism includes two upper and lower support rings and a rotating ring located between the two supports. A handle is connected to one side of each support ring, and the handles of the two support rings are clamped. A sliding component is installed inside the support ring, and the sliding component is used to drive the device to slide on the outer wall of the pipeline; the rotating ring is movably installed between the two support rings, and a plurality of annularly distributed X-ray detection heads are fixedly installed on the inner wall of the rotating ring; a driving component for controlling the rotation of the rotating ring is installed between the handles of the two support rings.
[0006] The better technical solution of the utility model is as follows: the driving assembly includes a push plate, a pulley and a driving belt, a belt groove is opened on the outer wall of the rotating ring, and a driving assembly mounting groove is correspondingly provided on the contact surfaces of the upper and lower handles, the pulley is rotatably installed in the driving assembly mounting groove, the driving belt is sleeved in the belt grooves of the pulley and the rotating ring, and the pulley and the rotating ring are transmission connected; the push plate is also installed in the driving assembly mounting groove, and the push plate is transmission connected to the pulley through a gear transmission assembly, a push block is provided on the push plate, the push block extends to the outside of the handle, and a sliding hole is correspondingly opened on the handle; the rotating ring is driven to rotate 90° forward or 90° reversely through the push plate, the gear transmission assembly and the pulley.
[0007] The better technical solution of the utility model is as follows: each support ring inner wall is provided with multiple groups of sliding components, and the multiple groups of sliding components on the inner wall of each support ring are evenly distributed, each group of sliding components includes a slide groove opened on the inner wall of the support ring, a slider slidably installed in the slide groove, a connecting rod fixedly installed on the slider and a moving wheel fixedly installed on the end of the connecting rod away from the slider, and the roller surface of the moving wheel faces the center of the support ring; the side of the slider of each group of sliding components away from the connecting rod is connected to the inner wall of the slide groove through a spring.
[0008] A better technical solution of the utility model is as follows: movable rings are fixedly connected to the upper and lower sides of the rotating ring, movable grooves are formed on the opposite surfaces of the two handles, and the movable rings are located inside the movable grooves.
[0009] A better technical solution of the utility model is that anti-slip pads are fixedly installed on the outer walls of the two handles.
[0010] A better technical solution of the utility model is as follows: four X-ray detection heads are fixedly mounted on the inner wall of the rotating ring, and the angle between two adjacent X-ray detection heads is 90°.
[0011] The preferred technical solution of the utility model is as follows: the sliding hole is arranged at the joint position of the upper and lower handles, a sliding rod is arranged on the push block, and the sliding rod passes through the sliding hole and is connected with the push plate.
[0012] The preferred technical solution of the utility model is as follows: the gear transmission assembly comprises gears symmetrically arranged at the upper and lower ends of the pulley and two parallel racks correspondingly arranged on the push plate, and the two racks are respectively meshed with the two gears.
[0013] The utility model has the following beneficial effects:
[0014] Compared with the prior art, the utility model includes a grip and an annular detection component, and can perform all-round detection on the pipe wall by sleeving on the outer wall of the pipe; and the annular detection component includes a support ring and a rotating ring. A moving wheel is arranged on the inner wall of the support ring, and the equipment can slide smoothly on the outer wall of the pipe through the support of the moving wheel. When the equipment is moved to the welding position to be detected, four X-ray detection heads are arranged on the inner wall of the rotating ring. The rotating ring can be controlled to rotate forward 90° and then rotate backward 90° through a driving mechanism, so that the four X-ray detection heads on the inner wall of the rotating ring can perform all-round surrounding detection on the welding position, improving the accuracy and reliability of the detection. Description of the Drawings
[0015] Figure 1 is the overall structural schematic diagram of the utility model;
[0016] Figure 2 is the exploded sectional structural schematic diagram of the utility model;
[0017] Figure 3 is Figure 2 the enlarged structural schematic diagram at A in
[0018] Figure 4 is Figure 2 the enlarged structural schematic diagram at B in
[0019] Figure 5 is Figure 2 the enlarged structural schematic diagram at C in
[0020] In the figure: 1, grip; 2, support ring; 3, anti-slip pad; 4, rotating ring; 5, X-ray detection head; 6, sliding assembly; 601, chute; 602, slider; 603, connecting rod; 604, moving wheel; 605, spring; 7, driving assembly; 701, push plate; 702, rack; 703, pulley; 704, gear; 705, pulley groove; 706, driving belt; 707, push block; 708, sliding rod; 8, movable ring; 9, movable groove; 10, sliding hole; 11, driving assembly installation groove. Detailed Embodiment
[0021] The following further describes the utility model in conjunction with the drawings and embodiments. The attached Figures 1 to 5 are all drawings of the embodiments, which are drawn in a simplified manner and are only used to clearly and concisely illustrate the purpose of the embodiments of the utility model. The following technical solutions shown in the drawings are the specific solutions of the embodiments of the utility model, and are not intended to limit the scope of the utility model to be protected. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the utility model.
[0022] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is customarily placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0023] The embodiment provides an all-round X-ray circumferential non-destructive testing mechanism, as Figure 1 and Figure 2 shown, which includes two upper and lower support rings 2 and a rotating ring 4 located between the two supports. A grip 1 is connected to one side of each support ring 2, and a sliding component 6 is installed inside the support ring 2. The sliding component 6 is used to drive the device to slide on the outer wall of the pipeline; the rotating ring 4 is movably installed between the two support rings 2, and four annularly distributed X-ray detection heads 5 are fixedly installed on the inner wall of the rotating ring 4. The four X-ray detection heads 5 are equidistantly distributed on the inner wall of the rotating ring 4; a driving component 7 for controlling the rotation of the rotating ring 4 is installed between the grips 1 of the two support rings 2, and the rotating ring 4 is driven to rotate by the driving component 7.
[0024] During use, hold the grip 1, then put the support ring 2 and the rotating ring 4 on the outer wall of the pipeline, and then let the device slide on the outer wall of the pipeline through the sliding component 6. When moving to the welding position to be detected, turn on the driving component 7 to drive the rotating ring 4 to rotate, and then turn on the X-ray detection head 5, and the welding position can be detected in an all-round circumferential manner.
[0025] An all-round X-ray circumferential non-destructive testing mechanism in the embodiment, as Figures 1 to 3 shown, multiple groups of sliding components 6 are provided on the inner wall of each support ring 2, and the multiple groups of sliding components 6 on the inner wall of each support ring 2 are evenly distributed. Each group of sliding components 6 includes a chute 601 opened on the inner wall of the support ring 2, a slider 602 slidably installed in the chute 601, a connecting rod 603 fixedly installed on the slider 602, and a moving wheel 604 fixedly installed at the end of the connecting rod 603 away from the slider 602. The rolling surface of the moving wheel 604 faces the center of the support ring 2. One side of the slider 602 of each group of sliding components 6 away from the connecting rod 603 is connected to the inner wall of the chute 601 through a spring 605.
[0026] During use, the device can slide smoothly on the outer wall of the pipeline through the support of the moving wheel 604, and the spring 605 can be used to push the slider 602 and at the same time push the moving wheel 604 to fit on the outer wall of the pipeline, so that the device can move on the outer walls of pipelines with different sizes.
[0027] An all-round X-ray surround non-destructive testing mechanism in the embodiment, such as Figure 2 and Figure 4 As shown, the driving assembly 7 includes a push plate 701, a pulley 703 and a driving belt 706. A belt groove 705 is provided on the outer wall of the rotating ring 4, and a driving assembly mounting groove 11 is provided on the contact surfaces of the upper and lower handles 1. The pulley 703 is rotatably installed in the driving assembly mounting groove 11, and the driving belt 706 is sleeved in the belt groove 705 of the pulley 703 and the rotating ring 4, and the pulley 703 and the rotating ring 4 are connected by transmission; the push plate 701 is also installed in the driving assembly mounting groove 11, and the push plate 701 is driven by a gear. The wheel transmission assembly is connected to the pulley 703 for transmission. The gear transmission assembly includes gears 704 symmetrically arranged at the upper and lower ends of the pulley 703 and two parallel racks 702 correspondingly arranged on the push plate 701. The two racks 702 are respectively engaged with the two gears 704; a push block 707 is connected to the push plate 701, and sliding holes 10 are correspondingly opened at the docking positions of the upper and lower handles 1. The push block 707 is located on the outside of the handle 1, and a sliding rod 708 is provided on the push block 707. The sliding rod 708 passes through the sliding hole 10 and is connected to the push plate 701.
[0028] When in use, the push block 707 drives the push plate 701 to move forward, and then the pulley 703 is rotated through the cooperation of the rack 702 and the gear 704, and then the rotating ring 4 is driven to rotate 90° in the forward direction through the belt groove 705, and then the push plate 701 is driven to move backward through the push block 707, so that the rotating ring 4 is rotated 90° in the opposite direction to return to the initial position, and then the four X-ray detection heads 5 on the inner wall of the rotating ring 4 can realize all-round surrounding detection of the welding position.
[0029] like Figure 2 and Figure 5 As shown, the upper and lower sides of the rotating ring 4 in the embodiment are fixedly connected with movable rings 8, and the opposite surfaces of the two handles 1 are provided with movable grooves 9, and the movable rings 8 are located inside the movable grooves 9. When in use, the rotating ring 4 can be fixed inside the supporting ring 2 through the cooperation of the movable ring 8 and the movable groove 9, and the normal rotation of the rotating ring 4 is not affected.
[0030] like Figure 1 As shown, the outer walls of the two handles 1 in the embodiment are fixedly installed with anti-skid pads 3, which can play an anti-skid role when in use; a through hole matching the sliding hole 10 is opened on the anti-skid pad 3 at the position corresponding to the sliding hole 10, and the push block 707 is located on the outside of the anti-skid pad.
[0031] Working principle: First, hold the grip 1, then slip the support ring 2 and the rotating ring 4 onto the outer wall of the pipeline. Next, with the support of the moving wheels 604, the device slides smoothly on the outer wall of the pipeline. When the device is moved to the welding position to be detected, push the push block 707 to drive the push plate 701 to move forward. At this time, the cooperation of the rack 702 and the gear 704 drives the pulley 703 to rotate. Then, the rotating ring 4 is driven to rotate 90° through the belt groove 705. Next, drive the push plate 701 to move backward by the push block 707 to return the rotating ring 4 to its initial position. At this time, the four X-ray detection heads 5 on the inner wall of the rotating ring 4 can achieve an all-round circumferential detection of the welding position.
[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An all-round X-ray surround non-destructive testing mechanism, characterized in that: The detection mechanism comprises two upper and lower support rings (2) and a rotating ring (4) located between the two supports; one side of each support ring (2) is connected to a handle (1); the handles (1) of the two support rings (2) are snap-connected; a sliding assembly (6) is installed inside the support ring (2); the sliding assembly (6) is used to drive the device to slide on the outer wall of the pipeline; the rotating ring (4) is movably installed between the two support rings (2), and a plurality of X-ray detection heads (5) distributed in an annular shape are fixedly installed on the inner wall of the rotating ring (4); and a driving assembly (7) for controlling the rotation of the rotating ring (4) is installed between the handles (1) of the two support rings (2).
2. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 1, characterized in that: The driving assembly (7) comprises a push plate (701), a pulley (703) and a driving belt (706); a belt groove (705) is provided on the outer wall of the rotating ring (4); a driving assembly mounting groove (11) is provided on the contact surfaces of the upper and lower handles (1); the pulley (703) is rotatably mounted in the driving assembly mounting groove (11); the driving belt (706) is sleeved in the belt groove (705) of the pulley (703) and the rotating ring (4); and the pulley (703) and the rotating ring (4) are connected to each other. (4) transmission connection; the push plate (701) is also installed in the drive assembly installation groove (11), and the push plate (701) is connected to the pulley (703) through the gear transmission assembly, and a push block (707) is provided on the push plate (701), and the push block (707) extends to the outside of the handle (1), and a corresponding slide hole (10) is opened on the handle (1); the rotating ring (4) is driven to rotate 90° in the forward direction or 90° in the reverse direction through the push plate (701), the gear transmission assembly and the pulley (703).
3. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 1, characterized in that: A plurality of sliding components (6) are arranged on the inner wall of each support ring (2), and the plurality of sliding components (6) on the inner wall of each support ring (2) are evenly distributed, and each sliding component (6) comprises a sliding groove (601) provided on the inner wall of the support ring (2), a sliding block (602) slidably mounted in the sliding groove (601), a connecting rod (603) fixedly mounted on the sliding block (602), and a moving wheel (604) fixedly mounted on the end of the connecting rod (603) away from the sliding block (602), wherein the roller surface of the moving wheel (604) faces the center of the support ring (2); a side of the sliding block (602) of each sliding component (6) away from the connecting rod (603) is connected to the inner wall of the sliding groove (601) via a spring (605).
4. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 1 or 2, characterized in that: The upper and lower sides of the rotating ring (4) are fixedly connected to movable rings (8), and the opposite surfaces of the two handles (1) are provided with movable grooves (9), and the movable rings (8) are located inside the movable grooves (9).
5. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 1 or 2, characterized in that: Anti-slip pads (3) are fixedly mounted on the outer walls of the two handles (1).
6. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 2, characterized in that: Four X-ray detection heads (5) are fixedly mounted on the inner wall of the rotating ring (4), and the angle between two adjacent X-ray detection heads (5) is 90°.
7. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 2, characterized in that: The sliding hole (10) is arranged at the joint position of the upper and lower handles (1), and a sliding rod (708) is provided on the push block (707). The sliding rod (708) passes through the sliding hole (10) and is connected to the push plate (701).
8. The omnidirectional X-ray surround nondestructive testing mechanism according to claim 2, characterized in that: The gear transmission assembly comprises gears (704) symmetrically arranged at the upper and lower ends of the pulley (703) and two parallel racks (702) correspondingly arranged on the push plate (701), and the two racks (702) are respectively meshed with the two gears (704).