Tool carrier of magnetic system
By designing a magnetic system tool with multiple positioning areas, the problems of low assembly efficiency and poor stability in the prior art are solved, and efficient and accurate magnetic system assembly is achieved.
Patent Information
- Application Number
- CN202520821626.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2035-04-28
AI Technical Summary
In existing magnetic system assembly equipment, only one tool is installed, resulting in low assembly efficiency and poor stability of magnetic components, which affects the assembly effect.
A magnetic system tool carrier is designed, including a tool seat and two vehicles arranged on the tool seat. The two carriers have the same structure, both of which include a base, a core positioning area, a static contact positioning area, a terminal board positioning area and a terminal positioning area. Through these positioning areas, the parts are clamped and positioned to improve stability.
It realizes the assembly of multiple magnetic systems at the same time, improves assembly efficiency, ensures the precise assembly position of components, and improves the yield rate.
Smart Images

Figure CN222966024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial loading tools, in particular to an industrial loading tool for a magnetic system. Background Art
[0002] The magnetic system is a component used to be installed in a circuit breaker. When the current transformer detects an abnormal current, it impacts the free tripping module in the circuit breaker to achieve tripping. As Figure 1 shown, the existing magnetic system includes an iron core assembly 100, a coil 200, a static contact 300, a wiring board 400, and a wiring terminal 500. The coil 200 is movably sleeved on the iron core assembly 100. One end of the coil 200 is connected to the static contact 300, and the other end is connected to the wiring board 400. The end of the wiring board 400 is connected to the wiring terminal 500. A threaded hole is provided on the wiring terminal, and a screw 600 is screwed in and tightened from the threaded hole.
[0003] In the prior art, in order to improve work efficiency and accuracy, manual assembly is changed to automatic assembly. Generally, an assembly device is used to assemble the magnetic system. First, the coil 200, the static contact 300, and the wiring board 400 are assembled. Then, the iron core assembly 100 is inserted into the coil 200, and the assembled magnetic component is clamped to an industrial loading tool. Then, the screw 600 is assembled onto the wiring terminal 500. Finally, the wiring terminal 500 is clamped to the industrial loading tool to be assembled with the wiring board 400. However, in the existing assembly devices, usually only one industrial loading tool is provided, and the assembly can only be carried out one by one, resulting in relatively low assembly efficiency. Moreover, during assembly, the stability of the magnetic component is poor, which easily affects the assembly effect. Summary of the Utility Model
[0004] The purpose of the utility model: In order to overcome the defects of the prior art, the utility model provides an industrial loading tool for a magnetic system, which can assemble multiple products simultaneously, improve the assembly efficiency, and at the same time, the positioning of the products is more accurate and the stability is good.
[0005] The technical solution of the utility model: An industrial loading tool for a magnetic system includes a tooling base and two carriers arranged on the tooling base. The two carriers have the same structure and both include a base. The base is provided with an iron core positioning area for positioning the iron core assembly, a contact positioning area for positioning the static contact, a wiring board positioning area for positioning the wiring board, and a terminal positioning area for positioning the wiring terminal. The iron core positioning area is located outside the contact positioning area and the wiring board positioning area. The contact positioning area, the wiring board positioning area, and the terminal positioning area are arranged side by side, and the wiring board positioning area is communicated with the terminal positioning area.
[0006] By adopting the above technical solution, multiple magnetic systems can be assembled simultaneously, improving the assembly efficiency. At the same time, multiple positioning areas are provided on the base, and each component is assembled in the corresponding positioning area, clamping and positioning the components to improve stability, so that the assembly positions between the components after assembly are accurate and the yield rate is good.
[0007] Further setting: A first through groove is opened in the iron core positioning area along the vertical direction of the base, and a detachable iron core mounting seat is assembled in the first through groove. Two extending plates extending upward are provided on both sides of the iron core mounting seat, and arc grooves for accommodating the iron core assembly are provided on the two extending plates, and a concave cavity for accommodating the coil is formed between the two extending plates.
[0008] Further setting: A second through groove and a third through groove are opened in the contact positioning area along the vertical direction of the base. A detachable contact mounting seat is assembled in the third through groove, and a positioning groove is opened on the contact mounting seat. Both ends of the contact are respectively inserted into the second through groove and the positioning groove.
[0009] Further setting: A positioning plate and two positioning columns are further provided in the contact positioning area. The positioning plate is located on the left side of the second through groove, and the two positioning columns are located between the positioning plate and the contact mounting seat, and the two positioning columns are spaced apart.
[0010] Further setting: A detachable wiring board mounting seat is further assembled in the third through groove, and the wiring board positioning area is formed between the wiring board mounting seat and the contact mounting seat.
[0011] By adopting the above further setting, the diversity of the carrier can be realized, different mounting seats can be replaced, and it is also convenient for processing. Positioning strips are provided at the bottom of each mounting seat, and positioning bosses are provided in the corresponding through grooves. The positioning strips abut against the positioning bosses to limit the mounting seat.
[0012] Still further setting of the present utility model: A guiding groove is provided in the terminal positioning area, and the guiding groove includes an arc-shaped groove and inclined surfaces located on both sides of the arc-shaped groove.
[0013] By adopting the above still further setting, it is convenient for the wiring terminal to enter obliquely. The arc-shaped groove is adapted to the arc-shaped transition surface on the wiring terminal, and the inclined surfaces support both sides of the wiring terminal to make its structure stable, facilitating the subsequent flattening mechanism to flatten the wiring terminal.
[0014] Still further setting of the present utility model: A limiting plate and a driving member for driving the limiting plate to slide along the vertical direction of the tooling seat are provided on the tooling seat. A sliding groove communicating with the guiding groove is opened on the base along the vertical direction. The limiting plate extends out or retracts into the sliding groove under the action of the driving member, and a limiting groove for inserting the end of the wiring board is provided on the left side of the limiting plate.
[0015] With the above further setting, when assembling the wiring terminal, the limiting plate retracts into the sliding groove under the action of the driving member. The wiring terminal enters from the right side of the guiding groove. After the wiring terminal enters, the limiting plate extends out of the sliding groove, and the end of the wiring board is located in the limiting groove. The limiting plate can position both the wiring board and the wiring terminal simultaneously, improving the stability during product assembly.
[0016] Further setting of the present utility model: Accommodating cavities are provided on both sides of the sliding groove on the base. Two pressing blocks are provided on the limiting plate. The pressing blocks slide in the corresponding accommodating cavities, and a return spring is provided between the pressing blocks and the bottom of the accommodating cavities.
[0017] With the above further setting, it can play a guiding role in the sliding of the limiting plate, making its structure stable during sliding. At the same time, the return spring has an upward pushing return force on the pressing block. Description of the Drawings
[0018] Figure 1 It is a schematic diagram of the release component in the background technology;
[0019] Figure 2 It is a schematic diagram of the overall structure of a specific embodiment of the present utility model;
[0020] Figure 3 It is a schematic diagram of the structure when the magnetic system of a specific embodiment of the present utility model is installed on the carrier;
[0021] Figure 4 It is a schematic diagram of the carrier of a specific embodiment of the present utility model;
[0022] Figure 5 It is a schematic diagram of the positions of the through grooves on the carrier of a specific embodiment of the present utility model;
[0023] Figure 6 It is a schematic diagram of the iron core mounting seat of a specific embodiment of the present utility model;
[0024] Figure 7 It is a schematic diagram of the assembly of each mounting seat of a specific embodiment of the present utility model on the base;
[0025] Figure 8 It is a schematic diagram of the limiting plate and the return spring of a specific embodiment of the present utility model;
[0026] Figure 9 It is a cross-sectional view of a specific embodiment of the present utility model.
[0027] In the figure, 1 is a tooling base; 11 is a limiting plate; 111 is a limiting groove; 112 is a pressing block; 12 is an installation cavity; 2 is a carrier; 21 is a base; 211 is a core positioning area; 2111 is a first through groove; 2112 is a core mounting seat; 2113 is an extension plate; 2114 is an arc groove; 2115 is a concave cavity; 212 is a contact positioning area; 2121 is a second through groove; 2123 is a third through groove; 2124 is a contact mounting seat; 2125 is a positioning groove; 2126 is a positioning plate; 2127 is a positioning post; 213 is a wiring board positioning area; 2131 is a wiring board mounting seat; 214 is a terminal positioning area; 2141 is a guiding groove; 2142 is an arc-shaped groove; 2143 is an inclined surface; 215 is a sliding groove; 216 is a receiving cavity; 3 is a return spring. Specific Embodiment
[0028] The technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] It should be noted that all directional indications (such as up, down, front, back,...) in the description of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0030] In addition, the descriptions such as "first" and "second" in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. In the description of the present invention, the meaning of "several" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0031] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that those skilled in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.
[0032] Such as Figures 1-9As shown in the figure, a tooling carrier for a magnetic system includes a tooling base 1 and two carriers 2 disposed on the tooling base 1. The tooling base 1 is fixedly installed on the equipment for assembling the tripping device assembly through fasteners such as screws. The two carriers 2 have the same structure and both include a base 21. The base 21 is fixedly installed on the tooling base 1. A core positioning area 211 for positioning the core assembly, a contact positioning area 212 for positioning the static contact, a wiring board positioning area 213 for positioning the wiring board, and a terminal positioning area 214 for positioning the terminal are provided on the base 21. The core positioning area 211 is located outside the contact positioning area 212 and the wiring board positioning area 213. The contact positioning area 212, the wiring board positioning area 213, and the terminal positioning area 214 are arranged side by side, and the wiring board positioning area 213 communicates with the terminal positioning area 214. Multiple magnetic systems can be assembled simultaneously, improving the assembly efficiency. At the same time, multiple positioning areas are provided on the base 21, and each component is assembled in the corresponding positioning area to clamp and position the components, improving the stability, making the assembly positions between the components accurate after assembly, and having a good yield rate.
[0033] A first through groove 2111 is formed in the iron core positioning area 211 along the vertical direction of the base 21. A detachable iron core mounting seat 2112 is assembled in the first through groove 2111. Two extension plates 2113 extending upward are arranged on both sides of the iron core mounting seat 2112. Arc-shaped grooves 2114 for accommodating the iron core assembly are arranged on the two extension plates 2113. A concave cavity 2115 for accommodating the coil is formed between the two extension plates 2113. The coil is sleeved outside the iron core assembly, and the middle part of the coil is located in the concave cavity 2115. A second through groove 2121 and a third through groove 2123 are formed in the contact positioning area 212 along the vertical direction of the base 21. A detachable contact mounting seat 2124 is assembled in the third through groove 2123. A positioning groove 2125 is formed in the contact mounting seat 2124. Two ends of the contact are respectively inserted into the second through groove 2121 and the positioning groove 2125. A positioning plate 2126 and two positioning columns 2127 are further arranged in the contact positioning area 212. The positioning plate 2126 is located on the left side of the second through groove 2121. The two positioning columns 2127 are located between the positioning plate 2126 and the contact mounting seat 2124, and the two positioning columns 2127 are spaced apart and arranged in a staggered manner. The inclined part on the contact is located between the two positioning columns 2127. The positioning plate 2126 positions the left side of the static contact. The positioning plate 2126 and the two positioning columns 2127 are also detachable from the base 21. A detachable wiring board mounting seat 2131 is further assembled in the third through groove 2123. The wiring board mounting seat 2131 and the contact mounting seat 2124 form the wiring board positioning area 213. Two ends of the coil are respectively located in front of the second through groove 2121 and the third through groove 2123, realizing the diversity of the carrier 2. Different mounting seats can be replaced, and it is also convenient for processing. Positioning strips are arranged at the bottoms of the mounting seats, and positioning bosses are arranged in the corresponding through grooves. The positioning strips abut against the positioning bosses to limit the mounting seats. The mounting seats are in sliding fit with the corresponding through grooves and also have a certain tight fit. Under the action of external force, they can be separated from the corresponding through grooves, and they will not separate by themselves without external force, being more firm.
[0034] A guiding groove 2141 is arranged in the terminal positioning area 214. The guiding groove 2141 includes an arc-shaped groove 2142 and inclined surfaces 2143 located on both sides of the arc-shaped groove 2142, facilitating the inclined entry of the wiring terminal. The arc-shaped groove 2142 is adapted to the arc-shaped transition surface on the wiring terminal. The inclined surfaces 2143 support both side surfaces of the wiring terminal to make its structure stable, facilitating the subsequent flattening mechanism to flatten the wiring terminal.
[0035] The tooling base 1 is provided with a limiting plate 11 and a driving member for driving the limiting plate 11 to slide in the vertical direction of the tooling base 1. A sliding groove 215 communicating with the guiding groove 2141 is formed in the base 21 in the vertical direction. The limiting plate 11 extends out of or retracts into the sliding groove 215 under the action of the driving member. A limiting groove 111 for inserting the end of the wiring board is provided on the left side of the limiting plate 11. When assembling the terminal, the limiting plate 11 retracts into the sliding groove 215 under the action of the driving member. The terminal enters from the right side of the guiding groove 2141. After the terminal enters, the limiting plate 11 extends out of the sliding groove 215, and the end of the wiring board is located in the limiting groove 111. The limiting plate 11 can position both the wiring board and the terminal at the same time, improving the stability during product assembly. Accommodating cavities 216 are provided on both sides of the sliding groove 215 on the base 21. Two pressing blocks 112 are provided on the limiting plate 11. The pressing blocks 112 slide in the corresponding accommodating cavities 216, and a return spring 3 is provided between the pressing blocks 112 and the bottom of the accommodating cavities 216. Of course, an installation cavity 12 communicating with the accommodating cavity 216 can also be formed in the tooling base 1. The installation cavity 12 is smaller than the accommodating cavity 216. The lower end of the return spring is located in the installation cavity 12. The limiting block slides in the accommodating cavity 216, which can play a guiding role in the sliding of the limiting plate 11, making its structure stable during sliding. At the same time, the return spring has an upward pushing return force on the pressing blocks 112.
Claims
1. A tooling device of a magnetic system, characterized in that: The invention comprises a tooling seat (1) and two carriers (2) arranged on the tooling seat (1); the two carriers (2) have the same structure and both comprise a base (21); the base (21) is provided with an iron core positioning area (211) for positioning an iron core assembly, a contact positioning area (212) for positioning a stationary contact, a wiring board positioning area (213) for positioning a wiring board, and a terminal positioning area (214) for positioning a wiring terminal; the iron core positioning area (211) is located outside the contact positioning area (212) and the wiring board positioning area (213); the contact positioning area (212), the wiring board positioning area (213) and the terminal positioning area (214) are arranged side by side, and the wiring board positioning area (213) is in communication with the terminal positioning area (214).
2. The tooling device of the magnetic system according to claim 1, characterized in that: A first through slot (2111) is provided in the core positioning area (211) along the vertical direction of the base (21); a detachable core mounting seat (2112) is mounted in the first through slot (2111); two upwardly extending extension plates (2113) are provided on both sides of the core mounting seat (2112); arc-shaped slots (2114) for accommodating the core assembly are provided on the two extension plates (2113); and a concave cavity (2115) for accommodating the coil is formed between the two extension plates (2113).
3. The tooling device of the magnetic system according to claim 1 or 2, characterized in that: A second through slot (2121) and a third through slot (2123) are provided in the contact positioning area (212) along the vertical direction of the base (21); a detachable contact mounting seat (2124) is mounted in the third through slot (2123); a positioning slot (2125) is provided on the contact mounting seat (2124); and two ends of the contact are respectively inserted into the second through slot (2121) and the positioning slot (2125).
4. The tooling device of the magnetic system according to claim 3, characterized in that: A positioning plate (2126) and two positioning columns (2127) are also provided in the contact positioning area (212); the positioning plate (2126) is located on the left side of the second through slot (2121); the two positioning columns (2127) are located between the positioning plate (2126) and the contact mounting seat (2124), and the two positioning columns (2127) are arranged separately.
5. The tooling device of the magnetic system according to claim 3, characterized in that: A detachable terminal block mounting seat (2131) is also mounted in the third through slot (2123), and the terminal block positioning area (213) is formed between the terminal block mounting seat (2131) and the contact mounting seat (2124).
6. The tooling device of the magnetic system according to claim 1 or 2, characterized in that: A guide groove (2141) is provided in the terminal positioning area (214), and the guide groove (2141) comprises an arc-shaped groove (2142) and inclined surfaces (2143) located on both sides of the arc-shaped groove (2142).
7. The tooling device of the magnetic system according to claim 6, characterized in that: The tooling seat (1) is provided with a limit plate (11) and a driving member for driving the limit plate (11) to slide in a vertical direction of the tooling seat (1); a slide groove (215) communicating with the guide groove (2141) is provided on the base (21) in a vertical direction; the limit plate (11) extends out of or retracts into the slide groove (215) under the action of the driving member; and a limit groove (111) for inserting an end of a wiring board is provided on the left side of the limit plate (11).
8. The tooling device of the magnetic system according to claim 7, characterized in that: The base (21) is provided with accommodating cavities (216) on both sides of the slide groove (215), the limiting plate (11) is provided with two pressing blocks (112), the pressing blocks (112) slide in the corresponding accommodating cavities (216), and a return spring (3) is provided between the pressing blocks (112) and the bottom of the accommodating cavities (216).