Stator binding tool
By designing a stator tying tooling including a base, a movable support plate, a stepper motor, a filling pipe, a rubber rod, a large pulley, a small pulley and a belt, the problem of the stator tying tooling relies on manual flip in the prior art is solved, and the automatic flip and tie of the stator is realized, improving the comfort of use and the simplicity of disassembly.
Patent Information
- Application Number
- CN202421604916.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing stator binding tooling relies on manual operation when turning over, which leads to inconvenience in use.
A stator binding tool is designed, including a tying module, which includes a base, a movable support plate, a stepper motor, a filling tube, a rubber rod, a large pulley, a small pulley and a belt. Through the cooperation of these components, the stator will be automatically flipped and tied.
Automatic flip and binding of the stator is realized, reducing manual operation, improving the comfort of use, and simplifying the disassembly of the stator.
Smart Images

Figure CN222966849U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator binding, in particular to a stator binding tooling. Background Technique
[0002] The stator is the stationary part of the motor. The stator consists of three parts: a stator core, a stator winding, and a frame. The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be cut by the magnetic lines of force in the rotating magnetic field to generate (output) current.
[0003] Stator binding is to bind the coils at both ends of the stator. Therefore, the placed stator involves a turning-over process. Currently, the seen binding tooling mostly relies on manual operation during turning over, which causes inconvenience in use. Content of the Utility Model
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] For this reason, the technical solution adopted by the utility model is as follows:
[0006] A stator binding tooling includes a binding module. The binding module includes a base, a support plate movably installed inside the base, a stepping motor I connected between the base and the support plate, a filling tube movably penetrating through the support plate, a plurality of rubber rods installed inside the filling tube, a large pulley sleeved at the bottom of the filling tube, an L-shaped plate body attached to one side of the base and connected to the support plate, a stepping motor II connected to the L-shaped plate body, a small pulley connected to the output shaft of the stepping motor II, and a belt connected between the large pulley and the small pulley.
[0007] By adopting the above technical solution, the base is fixed on an external wire-binding device, and then the stator to be bound is inserted into the filling tube. The plurality of rubber rods cooperate to make the stator firm. Then, the stepping motor II is started, and the large pulley, the small pulley, and the belt cooperate to make the filling tube and the stator rotate. Then, the external wire-binding device binds one end of the stator. After completion, the stepping motor I is started, and then the support plate drives the filling tube and the stator to turn over. Then, under the same principle, the binding of the other end of the stator is completed, eliminating manual turning over and binding, and improving the comfort of use.
[0008] In a preferred example, the utility model can be further configured as follows: a control panel is installed on the front side of the base, and the stepping motor I and the stepping motor II are both electrically connected to the control panel.
[0009] In a preferred example, the utility model can be further configured as follows: the plurality of rubber rods are arranged at equal intervals and in a circular pattern. The rubber rods are set to be curved and have a length equal to the length of the filling tube.
[0010] In a preferred embodiment, the present utility model can be further configured as follows: the small pulley and the large pulley are located on the same horizontal plane, the top of the large pulley is in contact with the bottom of the support plate, and the top of the small pulley is in contact with the bottom of the L-shaped plate body.
[0011] In a preferred embodiment, the present utility model can be further configured as follows: the support plate is arranged in a U shape, and both the support plate and the L-shaped plate body are made of metal materials.
[0012] In a preferred embodiment, the present utility model can be further configured as follows: a C-shaped opening is provided on one side of the base, and the belt passes through the C-shaped opening horizontally.
[0013] By adopting the above technical solutions, the beneficial effects achieved by the present utility model are as follows:
[0014] 1. In the present utility model, the base is fixed on an external wire tying device, and then the stator to be tied is inserted into the filling tube. Multiple rubber rods cooperate to make the stator firm. Then, the stepping motor two is started, and the large pulley, small pulley, and belt cooperate to make the filling tube and the stator rotate. Then, the external wire tying device ties one end of the stator. After completion, the stepping motor one is started, and then the support plate drives the filling tube and the stator to flip. Then, under the same principle, the other end of the stator is tied, eliminating the need for manual turning and tying, and improving the comfort of use.
[0015] 2. In the present utility model, since the filling tube is hollow, when removing the tied stator, it is only necessary to squeeze the stator forcefully at one end of the filling tube, and the stator can fall off, making the disassembly operation simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional view of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the tying module of the present utility model;
[0018] Figure 3 is a schematic diagram of the connection relationship between the filling tube and the rubber rod of the present utility model.
[0019] REFERENCE SIGNS:
[0020] 100, tying module; 110, base; 120, support plate; 130, stepping motor one; 140, filling tube; 150, rubber rod; 160, large pulley; 170, L-shaped plate body; 180, stepping motor two; 190, small pulley; 191, belt;
[0021] 200, control panel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] To make the objectives, technical solutions, and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments may be combined with each other.
[0023] With this understanding, these descriptions are merely exemplary and are not intended to limit the scope of the present utility model.
[0024] The following describes a stator binding tooling provided by some embodiments of the present utility model in conjunction with the accompanying drawings. Embodiment 1
[0025] Combined with Figures 1-3 As shown, a stator binding tooling provided by the present utility model includes a binding module 100. The binding module 100 includes a base 110, a support plate 120 movably installed inside the base 110, a stepping motor 1 130 connected between the base 110 and the support plate 120, a filling tube 140 movably penetrating through the support plate 120, a plurality of rubber rods 150 installed inside the filling tube 140, a large pulley 160 sleeved at the bottom of the filling tube 140, an L-shaped plate body 170 attached to one side of the base 110 and connected to the support plate 120, a stepping motor 2 180 connected to the L-shaped plate body 170, a small pulley 190 connected to the output shaft of the stepping motor 2 180, and a belt 191 connected between the large pulley 160 and the small pulley 190.
[0026] Furthermore, the plurality of rubber rods 150 are arranged at equal intervals in a circular shape. The rubber rods 150 are set to be curved and have a length equal to that of the filling tube 140. With this layout design, it is ensured that the stator inserted into the filling tube 140 can be clamped.
[0027] Furthermore, the small pulley 190 and the large pulley 160 are on the same horizontal plane. The top of the large pulley 160 is in contact with the bottom of the support plate 120, and the top of the small pulley 190 is in contact with the bottom of the L-shaped plate body 170. With this layout design, the large pulley 160, the small pulley 190, and the belt 191 can cooperate stably, reducing the probability of the belt 191 falling off.
[0028] Furthermore, a C-shaped opening is provided on one side of the base 110, and the belt 191 horizontally penetrates through the C-shaped opening. The C-shaped opening is provided to enable the belt 191 to rotate smoothly. Embodiment 2
[0029] Combined with Figures 1-2As shown, on the basis of the first embodiment, a control panel 200 is installed on the front side of the base 110. The first stepping motor 130 and the second stepping motor 180 are both electrically connected to the control panel 200. With this structural design, the automation of the device is improved, making the device more convenient to use. Embodiment Three
[0030] Combined with Figures 1-3 As shown, in the above embodiment, the support plate 120 is set to be U-shaped. Both the support plate 120 and the L-shaped plate body 170 are made of metal materials. By using metal materials to manufacture the two, the support plate 120 and the L-shaped plate body 170 have high hardness and are not easily deformed, ensuring the service life of the two.
[0031] The working principle and usage process of the present utility model: Before the device is used, the support plate 120 and the base 110 are in a parallel state. Then, when the device is put into actual use, the base 110 is fixed on an external wire tying device, and then the stator to be tied is inserted into the filling tube 140. Multiple rubber rods 150 cooperate to clamp the stator. Then, the second stepping motor 180 is started, and the large pulley 160, the small pulley 190, and the belt 191 cooperate to make the filling tube 140 and the stator rotate. Then, the external wire tying device ties the stator. After one end of the stator is tied, the first stepping motor 130 is started, and then the support plate 120 drives the filling tube 140 to flip, thereby realizing the flipping of the stator. Then, the external wire tying device ties the other end of the stator, eliminating the need for manual turning and tying, and improving the usage comfort.
[0032] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A stator binding tool, characterized in that: include: A binding module (100), the binding module (100) comprising a base (110), a support plate (120) movably mounted inside the base (110), a stepper motor (130) connected between the base (110) and the support plate (120), a filling tube (140) movably passing through the support plate (120), a plurality of rubber rods (150) mounted inside the filling tube (140), a large belt pulley (160) sleeved on the bottom of the filling tube (140), an L-shaped plate (170) attached to one side of the base (110) and connected to the support plate (120), a stepper motor (180) connected to the L-shaped plate (170), a small belt pulley (190) connected to the output shaft of the stepper motor (180), and a belt (191) connected between the large belt pulley (160) and the small belt pulley (190).
2. A stator binding tool according to claim 1, characterized in that: A control panel (200) is installed on the front side of the base (110), and the stepper motor 1 (130) and the stepper motor 2 (180) are both electrically connected to the control panel (200).
3. A stator binding tool according to claim 1, characterized in that: A plurality of rubber rods (150) are arranged in a ring shape at equal intervals; the rubber rods (150) are arranged in a curved shape, and have a length equal to the length of the filling tube (140).
4. The stator binding tool according to claim 1, characterized in that: The small belt pulley (190) and the large belt pulley (160) are located on the same horizontal plane, the top of the large belt pulley (160) is in contact with the bottom of the support plate (120), and the top of the small belt pulley (190) is in contact with the bottom of the L-shaped plate (170).
5. The stator binding tool according to claim 1, characterized in that: The support plate (120) is configured to be U-shaped, and the support plate (120) and the L-shaped plate body (170) are both made of metal material.
6. The stator binding tool according to claim 1, characterized in that: A C-shaped opening is provided on one side of the base (110), and the belt (191) passes through the C-shaped opening in a transverse direction.