Multifunctional safety protection assembly for antioxidant processing

Abstract

The utility model discloses a multifunctional safety protection assembly for antioxidant processing, and relates to the field of protection of antioxidant processing equipment. The reaction kettle comprises a reaction kettle, a first mounting mechanism and a second mounting mechanism are arranged on the lower portion and the upper portion of the outer side of the reaction kettle respectively, the first mounting mechanism, the second mounting mechanism, a sliding mechanism and a protection mechanism are arranged, and the sliding mechanism allows a protection piece to move leftwards and rightwards in an annular state outside the reaction kettle; the protective sheet can quickly and accurately slide to a leakage point, once the visual sensor detects gas leakage, the suction seat and the suction pipe start to work, leaked chemical gas is quickly sucked away and prevented from being accumulated and threatening operators, the visual sensor can monitor the reaction kettle in all directions, and the safety of the reaction kettle is improved. The defects and limitation of an existing reaction kettle protection mode are effectively overcome, and a safer and more reliable guarantee is provided for the antioxidant processing process.

Description

Technical Field

[0001] The utility model relates to the field of protection of antioxidant processing equipment, in particular to a safety protection component for multi-functional antioxidant processing. Background Technique

[0002] The reaction kettle for multi-functional antioxidant processing is a reaction device specifically set for the production and processing of antioxidants. It can complete the chemical reactions required for antioxidant production and usually has characteristics such as high temperature resistance, corrosion resistance, and pressure resistance to adapt to various extreme conditions that may be encountered during the antioxidant production process. According to different materials, the reaction kettle can be divided into stainless steel reaction kettles, carbon steel reaction kettles, etc.; and according to different working methods, it can also be divided into batch reaction kettles, continuous reaction kettles, etc. During the processing of antioxidants, the stainless steel reaction kettle has been widely used due to its excellent corrosion resistance.

[0003] During the processing of the reaction kettle for multi-functional antioxidant processing, it is necessary to inject various chemical gases or liquids into it to complete complex chemical reactions. However, during long-term use and operation, due to various reasons such as equipment aging, material fatigue, and seal wear, the reaction kettle may experience leakage of chemical gases or liquids. Such leakage may not only lead to production interruption and product quality problems, but also pose a serious threat to the health of operators, and may even cause environmental pollution or safety accidents. To avoid this situation, in the setting of some reaction kettles, a protective housing is installed on the outside to serve as a barrier when leakage occurs, preventing harmful gases or liquids from directly contacting the operators, thereby protecting the human body from harm to a certain extent. However, this protection method is not foolproof and still has certain defects and limitations. For example, the installation and presence of the housing may make the inspection and maintenance of the reaction kettle more difficult. When it is necessary to check and repair the inside of the reaction kettle, the operator may need to remove the housing first, which not only increases the complexity and time cost of the work, but also may introduce new safety risks. Therefore, at this time, it is necessary to provide a new safety protection component for multi-functional antioxidant processing, which can effectively solve the problem of gas leakage without hindering the normal inspection of the reaction kettle. Content of the Utility Model

[0004] Based on this, the purpose of the utility model is to provide a safety protection component for multi-functional antioxidant processing to solve the defects and limitations existing in the existing reaction kettle protection method, especially to effectively solve the technical problem of gas leakage without hindering the normal inspection of the reaction kettle.

[0005] To achieve the above object, the present utility model provides the following technical solution: a safety protection component for the processing of a multifunctional antioxidant, including a reaction kettle, wherein a first installation mechanism and a second installation mechanism are respectively arranged below and above the outer side of the reaction kettle, and a protection mechanism is slidably connected between the first installation mechanism and the second installation mechanism through a sliding mechanism;

[0006] The first installation mechanism includes a base, a first slide rail is arranged on the top of the base, and first chute grooves are opened on both sides of the first slide rail;

[0007] The protection mechanism includes a protection sheet, and sliding mechanisms are arranged at the top and bottom of the protection mechanism. The sliding mechanism includes a sliding seat, and there are two groups of sliding seats, and each group of sliding seats has two;

[0008] One group of the sliding seats is arranged at the bottom of the protection sheet. An inner groove is opened at the bottom of the sliding seat. A pulley seat is arranged above the inner part of the inner groove. A driving pulley is arranged inside the pulley seat. A motor is arranged on one side of the driving pulley, and the motor is used to drive the driving pulley to rotate;

[0009] Clamping wheels are arranged on both sides of the inner wall of the inner groove, and the two clamping wheels are respectively engaged and slidably engaged with the two first chute grooves.

[0010] By adopting the above technical solution, the protection mechanism is connected to the first installation mechanism and the second installation mechanism through the sliding mechanism, so that the protection sheet can slide outside the reaction kettle and quickly respond to the air leakage point.

[0011] Further, the other group of sliding seats is arranged at the top of the protection sheet. The sliding seat located at the top of the protection sheet is engaged and slidably engaged with the second installation mechanism. The clamping wheels inside the sliding seat are engaged and slidably engaged with the second chute groove.

[0012] By adopting the above technical solution, by arranging a sliding seat at the top of the protection sheet and engaging and slidably engaging it with the second installation mechanism, the stability and smoothness of the protection sheet during sliding are ensured.

[0013] Further, a suction seat is arranged inside the protection sheet. A first wedge-shaped surface is arranged inside the suction seat, and a plurality of suction ports are opened on the first wedge-shaped surface. A suction pipe is arranged outside the protection sheet, and the suction pipe penetrates through the protection sheet and is connected to the suction seat.

[0014] By adopting the above technical solution, the arrangement of the suction seat and the suction pipe enables the leakage chemical gas to be quickly sucked away after the protection sheet slides to the air leakage point, preventing accumulation.

[0015] Further, there are two groups of the suction seats, and the two groups of suction seats are arranged in a mirror image along the length center line of the protection sheet.

[0016] By adopting the above technical solution, the setting of the two suction seats improves the suction efficiency and ensures that the air leakage points are quickly and effectively processed.

[0017] Furthermore, the second installation mechanism includes a top seat, the bottom of the top seat is fixedly connected with a second slide rail, and second sliding grooves are formed on both sides of the second slide rail.

[0018] By adopting the above technical solution, the setting of the second installation mechanism provides stable upper support for the protection mechanism and ensures its stability during sliding.

[0019] Furthermore, a disassembly seat is arranged on the top of the top seat, and an adjusting rod is threadedly connected to the top of the disassembly seat.

[0020] By adopting the above technical solution, the setting of the disassembly seat and the adjusting rod enables the height of the second installation mechanism to be adjustable, facilitating adaptation to different installation environments.

[0021] Furthermore, a fixing seat is arranged on the top of the adjusting rod, and the fixing seat is fixedly connected to the external wall top.

[0022] By adopting the above technical solution, the setting of the fixing seat enables the entire safety protection component to be firmly fixed on the external wall top, improving the overall stability.

[0023] Furthermore, an installation ring is welded to the inner side of the top seat through a fixing rod, and a plurality of visual sensors are arranged on the inner side of the installation ring. The plurality of visual sensors can comprehensively monitor whether there are air leakage points in the reactor.

[0024] By adopting the above technical solution, the setting of the visual sensors provides comprehensive monitoring of air leakage points, enabling the safety protection component to respond and handle air leakage situations in a timely manner.

[0025] Furthermore, the materials of the first installation mechanism, the sliding mechanism, the protection mechanism, and the second installation mechanism are all aluminum alloy.

[0026] By adopting the above technical solution, the selection of aluminum alloy material makes the entire safety protection component light and corrosion-resistant, extends the service life, and reduces the maintenance cost.

[0027] In summary, the main beneficial effects of the present utility model are as follows:

[0028] 1. The utility model solves the defects and limitations existing in the existing protection methods of reaction kettles by providing a first installation mechanism, a second installation mechanism, a sliding mechanism and a protection mechanism. The sliding mechanism allows the protection sheet to move left and right in a circular state outside the reaction kettle, enabling the protection sheet to quickly and accurately slide to the leakage point. Once the visual sensor detects gas leakage, the sliding mechanism will be immediately driven to quickly move the protection sheet to the leakage position. At this time, the suction seat and the suction pipe start to work, quickly sucking away the leaked chemical gas to prevent its accumulation and threat to the operators. The visual sensor can monitor the reaction kettle in all directions, providing real-time leakage detection, which is the key to preventing leakage and timely response. The first installation mechanism and the second installation mechanism provide stable support for the protection mechanism, ensuring that the protection sheet can slide stably in a circle outside the reaction kettle. The motor drives the driving pulley to enable the protection sheet to slide automatically in a circle, improving the operation convenience and response speed. In summary, this new type of safety protection component effectively solves the problems through the settings of the circularly sliding protection sheet, suction function, real-time monitoring and stable installation mechanism, providing a more safe and reliable guarantee for the antioxidant processing process;

[0029] 2. The utility model provides a first installation mechanism, a sliding mechanism, a protection mechanism and a second installation mechanism. Since the materials of the first installation mechanism, the sliding mechanism, the protection mechanism and the second installation mechanism are all aluminum alloy, and the aluminum alloy material is light and has high strength, the whole safety protection component is both firm and easy to install and move. Secondly, aluminum alloy has good corrosion resistance and oxidation resistance, and can maintain long-term stability and durability in harsh industrial environments, thus extending the service life of the safety protection component. In addition, the aluminum alloy material also has good heat conduction performance, which helps to dissipate heat and prevent the component from being damaged due to overheating. Finally, from an economic perspective, the cost of aluminum alloy material is relatively low and it is easy to process, which helps to reduce the manufacturing cost and maintenance cost of the whole safety protection component. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0031] Figure 2 is a bottom three-dimensional structural schematic diagram of the utility model;

[0032] Figure 3 is of the utility model Figure 1 is an enlarged structural schematic diagram of part A in the utility model;

[0033] Figure 4 is of the utility model Figure 2 is an enlarged structural schematic diagram of part B in the utility model.

[0034] In the figure: 1, reaction kettle; 2, first installation mechanism; 201, base; 202, first slide rail; 203, first chute; 3, sliding mechanism; 301, sliding seat; 302, inner groove; 303, pulley seat; 304, driving pulley; 305, motor; 306, clamping wheel; 4, protection mechanism; 401, suction seat; 402, first wedge surface; 403, suction pipe; 404, protection piece; 5, second installation mechanism; 501, top seat; 502, second slide rail; 503, disassembly seat; 504, adjusting rod; 505, fixed seat; 506, second chute; 507, installation ring; 508, vision sensor. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present invention and cannot be understood as a limitation to the present invention.

[0036] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0037] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection or an electrical connection: it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0038] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.

[0039] Embodiment 1:

[0040] A safety protection component for the processing of multifunctional antioxidants, as Figures 1-4As shown in the figure, it includes a reaction kettle 1. A first installation mechanism 2 and a second installation mechanism 5 are respectively arranged below and above the outer side of the reaction kettle 1. A protection mechanism 4 is slidably connected between the first installation mechanism 2 and the second installation mechanism 5 through a sliding mechanism 3. The first installation mechanism 2 includes a base 201. A first slide rail 202 is arranged on the top of the base 201, and first chutes 203 are opened on both sides of the first slide rail 202. The protection mechanism 4 includes a protection piece 404. Sliding mechanisms 3 are arranged at the top and bottom of the protection mechanism 4. The sliding mechanism 3 includes sliding seats 301. There are two groups of sliding seats 301, and each group of sliding seats 301 has two. One group of sliding seats 301 is arranged at the bottom of the protection piece 404. An inner groove 302 is opened at the bottom of this sliding seat 301. A pulley seat 303 is arranged above the inner part of the inner groove 302. A driving pulley 304 is arranged inside the pulley seat 303. A motor 305 is arranged on one side of the driving pulley 304, and the motor 305 is used to drive the driving pulley 304 to rotate. Clamping wheels 306 are arranged on both sides of the inner wall of the inner groove 302. The two clamping wheels 306 are respectively engaged and slid with the two first chutes 203. Through the protection mechanism 4 slidably connected between the first installation mechanism 2 and the second installation mechanism 5 through the sliding mechanism 3, the protection piece 404 can flexibly slide on the outer side of the reaction kettle 1 along the first slide rail 202 and the second slide rail 502, so as to quickly respond and cover possible air leakage points, improving the efficiency of safety protection.

[0041] Refer to Figure 1 、 Figure 3 For another group of sliding seats 301, they are arranged at the top of the protection piece 404. The sliding seat 301 located at the top of the protection piece 404 is engaged and slid with the second installation mechanism 5. The clamping wheels 306 on the inner side of this sliding seat 301 are engaged and slid with the second chute 506. Another group of sliding seats 301 is arranged at the top of the protection piece 404 and is engaged and slid with the second installation mechanism 5, ensuring the upper stability and smoothness of the protection piece 404 during sliding and improving the overall safety protection performance.

[0042] Refer to Figure 1 、 Figure 2 ,On the inner side of the protection piece 404, a suction seat 401 is arranged. A first wedge surface 402 is arranged on the inner side of the suction seat 401, and a plurality of suction ports are opened on the first wedge surface 402. A suction pipe 403 is arranged on the outer side of the protection piece 404, and the suction pipe 403 penetrates through the protection piece 404 and is connected to the suction seat 401. The arrangement of the suction seat 401 and the suction pipe 403 enables the leaked chemical gas to be quickly sucked away after the protection piece 404 slides to the air leakage point, preventing the gas from accumulating around the reaction kettle 1 and further improving the safety protection effect.

[0043] Refer to Figure 1 、 Figure 2, there are two sets of suction seats 401, and the two sets of suction seats 401 are mirror - set along the length center line of the protection piece 404. The two sets of suction seats 401 being mirror - set along the length center line of the protection piece 404 improves the suction efficiency and ensures that the air leakage points are quickly and effectively processed, regardless of which side of the protection piece 404 the air leakage point is located on.

[0044] Refer to Figure 1 、 Figure 4 , the second installation mechanism 5 includes a top seat 501. A second slide rail 502 is fixedly connected to the bottom of the top seat 501. Second slide grooves 506 are opened on both sides of the second slide rail 502. The setting of the second installation mechanism 5 provides stable upper support for the protection mechanism 4 and ensures the upper stability and guiding property of the protection piece 404 during sliding through the second slide rail 502 and the second slide grooves 506.

[0045] Embodiment Two:

[0046] Refer to Figure 1 、 Figure 4 , a disassembly seat 503 is arranged on the top of the top seat 501, and an adjusting rod 504 is threadedly connected to the top of the disassembly seat 503. The settings of the disassembly seat 503 and the adjusting rod 504 make the height of the second installation mechanism 5 adjustable, facilitating adaptation to different installation environments and improving the versatility and flexibility of the safety protection component.

[0047] Refer to Figure 1 、 Figure 4 , a fixing seat 505 is arranged on the top of the adjusting rod 504, and the fixing seat 505 is fixedly connected to the external wall top. The setting of the fixing seat 505 enables the entire safety protection component to be firmly fixed on the external wall top, improving the overall stability and ensuring the reliability of the safety protection component during long - term use.

[0048] Refer to Figure 1 、 Figure 4 , an installation ring 507 is welded to the inside of the top seat 501 through a fixing rod. A plurality of visual sensors 508 are arranged inside the installation ring 507. The plurality of visual sensors 508 can monitor whether there are air leakage points in the reactor 1 in all directions. The setting of the visual sensors 508 provides all - round monitoring of air leakage points, enabling the safety protection component to respond and process air leakage situations in a timely manner, improving the initiative and accuracy of safety protection. By way of example and not limitation, in some alternative embodiments, the model of the visual sensor 508 can be the infrared thermal imaging gas leak detector EXPEC 1880.

[0049] Refer to Figure 1 、 Figure 2, the materials of the first mounting mechanism 2, the sliding mechanism 3, the protection mechanism 4, and the second mounting mechanism 5 are all aluminum alloy. The selection of aluminum alloy material makes the entire safety protection component light and corrosion-resistant, extends its service life, reduces the maintenance cost, and improves the economy and practicability of the safety protection component.

[0050] The implementation principle of the present utility model is as follows: First, fix the base 201 of the first mounting mechanism 2 under the outer side of the reaction kettle 1 to ensure the correct installation of the first slide rail 202 and the first chute 203. Then, fix the top seat 501 of the second mounting mechanism 5 above the outer side of the reaction kettle 1 to ensure the correct installation of the second slide rail 502 and the second chute 506, and fixedly connect it to the external wall top through the dismounting seat 503, the adjusting rod 504, and the fixing seat 505, and ensure that components such as the protection piece 404 of the protection mechanism 4, the sliding seat 301, the inner groove 302, the pulley seat 303, the driving pulley 304, the motor 305, and the clamping wheel 306 of the sliding mechanism 3 are all correctly installed and in good working condition;

[0051] Before use, it is necessary to connect the power supply first, start the motor 305 to make the driving pulley 304 in a standby state, turn on the vision sensor 508, and start to monitor the reaction kettle 1 for air leakage points in all directions. When the vision sensor 508 detects an air leakage point in the reaction kettle 1, it immediately sends a signal to the motor 305. At this time, after receiving the signal, the motor 305 drives the driving pulley 304 to rotate, so that the sliding seat 301 and the protection piece 404 quickly slide along the first slide rail 202 and the second slide rail 502 to the air leakage point. After the protection piece 404 reaches the air leakage point, the suction seat 401 and the suction pipe 403 start to work, quickly sucking away the leaked chemical gas to prevent it from accumulating and threatening the operators;

[0052] During this process, the vision sensor 508 continues to monitor the reaction kettle 1 in all directions to prevent new air leakage points from appearing.

[0053] Parts not involved in the present utility model are the same as or can be implemented by using the prior art, and will not be elaborated here too much.

[0054] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model, and they are not limitations of the utility model. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions, and variations without creative contributions to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A safety protection component for processing a multifunctional antioxidant, characterized in that: The invention comprises a reaction kettle (1), wherein a first mounting mechanism (2) and a second mounting mechanism (5) are respectively arranged at the lower side and the upper side of the outer side of the reaction kettle (1), and a protection mechanism (4) is slidably connected between the first mounting mechanism (2) and the second mounting mechanism (5) via a sliding mechanism (3); The first mounting mechanism (2) comprises a base (201), a first slide rail (202) is arranged on the top of the base (201), and first slide grooves (203) are arranged on both sides of the first slide rail (202); The protective mechanism (4) comprises a protective sheet (404); a sliding mechanism (3) is arranged at the top and bottom of the protective mechanism (4); the sliding mechanism (3) comprises a sliding seat (301); two groups of sliding seats (301) are arranged, and each group of sliding seats (301) has two sliding seats; One group of the sliding seats (301) is arranged at the bottom of the protective sheet (404), the bottom of the sliding seat (301) is provided with an inner groove (302), a pulley seat (303) is arranged above the inner groove (302), an active pulley (304) is arranged inside the pulley seat (303), a motor (305) is arranged on one side of the active pulley (304), and the motor (305) is used to drive the active pulley (304) to rotate; Clamping wheels (306) are arranged on both sides of the inner wall of the inner groove (302), and the two clamping wheels (306) are respectively engaged and slidably moved in the two first sliding grooves (203).

2. The multifunctional antioxidant processing safety protection component according to claim 1, characterized in that: Another group of the sliding seats (301) is arranged on the top of the protective sheet (404), the sliding seats (301) located on the top of the protective sheet (404) are engaged and slidably moved with the second mounting mechanism (5), and the clamping wheel (306) on the inner side of the sliding seats (301) is engaged and slidably moved with the second sliding groove (506).

3. The multifunctional antioxidant processing safety protection component according to claim 1, characterized in that: A suction seat (401) is arranged on the inner side of the protective sheet (404), a first wedge-shaped surface (402) is arranged on the inner side of the suction seat (401), and a plurality of suction ports are opened on the first wedge-shaped surface (402), a suction pipe (403) is arranged on the outer side of the protective sheet (404), and the suction pipe (403) passes through the protective sheet (404) and is connected to the suction seat (401).

4. The multifunctional antioxidant processing safety protection component according to claim 3, characterized in that: The suction seats (401) are provided in two groups, and the two groups of the suction seats (401) are arranged in a mirror-like manner along the length center line of the protective sheet (404).

5. The multifunctional antioxidant processing safety protection component according to claim 1, characterized in that: The second mounting mechanism (5) comprises a top seat (501), the bottom of the top seat (501) is fixedly connected to a second slide rail (502), and second slide grooves (506) are provided on both sides of the second slide rail (502).

6. The multifunctional antioxidant processing safety protection component according to claim 5, characterized in that: A disassembly seat (503) is provided on the top of the top seat (501), and an adjustment rod (504) is threadedly connected to the top of the disassembly seat (503).

7. The multifunctional antioxidant processing safety protection component according to claim 6, characterized in that: A fixing seat (505) is provided on the top of the adjusting rod (504), and the fixing seat (505) is fixedly connected to the top of the external wall.

8. The multifunctional antioxidant processing safety protection component according to claim 5, characterized in that: A mounting ring (507) is welded to the inner side of the top seat (501) via a fixing rod, and a plurality of visual sensors (508) are arranged on the inner side of the mounting ring (507). The plurality of visual sensors (508) can monitor the reactor (1) in all directions to see if there are any leaks.

9. The multifunctional antioxidant processing safety protection component according to claim 1, characterized in that: The first mounting mechanism (2), the sliding mechanism (3), the protection mechanism (4) and the second mounting mechanism (5) are all made of aluminum alloy.

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