Self-cleaning cyclone for power plant

By designing a cleaning mechanism in the cyclone, including scraping and flushing components, the problem of difficulty in cleaning the internal parts of the cyclone is solved, and the comprehensive cleaning of the inner wall of the cyclone is achieved and the use effect is improved.

CN222970045UActive Publication Date: 2025-06-13HUADIAN POWER INTERNATIONAL CORPORATION LTD
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Patent Information

Application Number
CN202421854227.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-13
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

Traditional cyclones are difficult to effectively clean the interior, resulting in plate bonding and affecting the use effect.

Method used

A self-cleaning cyclone for power plants is designed, including a cleaning mechanism, including a scraping assembly and a flush assembly. The scraping assembly consists of an annular scraper, a rotating shaft and an annular groove, and the flushing assembly consists of a high-pressure nozzle and an annular tube. It is driven by an electric cylinder and water supply to achieve all-round cleaning of the inner wall of the cyclone.

Benefits of technology

Through the use of the self-cleaning cyclone, the residue on the inner wall of the cyclone can be effectively scraped and flushed, avoiding plate bonding and improving the use effect of the cyclone.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-cleaning cyclone for a power plant, which belongs to the technical field of cyclones and is characterized by comprising a cylinder section, the bottom of the cylinder section is fixedly communicated with a conical body section, the left side of the surface of the cylinder section is fixedly communicated with a feed pipe, and the right side of the surface of the cylinder section is fixedly communicated with an overflow pipe. By arranging the cleaning mechanism, an electric air cylinder can drive the cleaning mechanism to flexibly move up and down, kinetic energy generated when flushing water flows can drive an impeller to rotate, and the impeller can drive a rotating shaft and an annular scraper to rotate together when rotating, so that the annular scraper can rotate while moving; and then washing water in the water storage bin can enter the annular pipe through the connecting pipe, so that the washing water can carry out high-pressure washing on the inner wall of the cylinder section through the high-pressure spray head, and therefore the cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydrocyclones, and particularly relates to a self-cleaning hydrocyclone for power plants. Background Art

[0002] A fluid hydrocyclone is a common separation and classification device, which commonly uses the principle of centrifugal sedimentation. When the two-phase mixed liquid to be separated enters the hydrocyclone tangentially from the periphery at a certain pressure, a strong three-dimensional elliptical strong rotational shear turbulent motion is generated. Due to the particle size difference between the coarse particles and the fine particles, the centrifugal force, centripetal buoyancy, fluid drag force, etc. acting on them are different. Under the action of centrifugal sedimentation, most of the coarse particles are discharged through the underflow port of the hydrocyclone, while most of the fine particles are discharged through the overflow pipe, so as to achieve the purpose of separation and classification.

[0003] The traditional hydrocyclone can usually only clean the outside of the hydrocyclone, and it is not convenient to effectively clean the inside of the hydrocyclone, resulting in easy caking inside the hydrocyclone, thus affecting the use effect of the hydrocyclone. Summary of the Utility Model

[0004] The utility model provides a self-cleaning hydrocyclone for power plants, aiming to solve the problem that the existing hydrocyclone can usually only clean the outside of the hydrocyclone, and it is not convenient to effectively clean the inside of the hydrocyclone, resulting in easy caking inside the hydrocyclone, thus affecting the use effect.

[0005] The utility model is realized as follows. A self-cleaning hydrocyclone for power plants includes a cylindrical section, the bottom of the cylindrical section is fixedly communicated with a conical section, the left side of the surface of the cylindrical section is fixedly communicated with a feed pipe, the right side of the surface of the cylindrical section is fixedly communicated with an overflow pipe, and a cleaning mechanism is arranged inside the cylindrical section. The cleaning mechanism includes a scraping component and a flushing component;

[0006] The scraping component includes a mounting block, an annular scraper, a rotating shaft and an annular groove. The annular scraper is fixedly sleeved on the surface of the mounting block, and the surface of the annular scraper is mutually attached to the inner wall of the cylindrical section. The rotating shaft is fixedly connected to the middle of the top of the mounting block, and the annular groove is opened on the top of the mounting block.

[0007] In order to achieve the effect of flushing the inner wall of the cylindrical section, as a preferred self-cleaning hydrocyclone for power plants of the utility model, the flushing component includes an annular pipe and high-pressure nozzles. The high-pressure nozzles are fixedly communicated with the surface of the annular pipe, and the number of the high-pressure nozzles is set to be several and evenly distributed.

[0008] In order to achieve the effect of supporting the flushing assembly, as an optimization of the self-cleaning hydrocyclone for power plants in the present utility model, a support ring is rotatably connected to the surface of the rotating shaft, and the interior of the support ring is provided as a cavity. The annular pipe is fixedly connected to the interior of the support ring, and the high-pressure nozzle is fixedly communicated with the support ring.

[0009] In order to achieve the effect of driving the rotation of the rotating shaft and the annular scraper, as an optimization of the self-cleaning hydrocyclone for power plants in the present utility model, a water storage chamber is movably connected to the top of the support ring, and the water storage chamber is rotatably connected to the surface of the rotating shaft. An impeller is fixedly connected to the top of the surface of the rotating shaft, and the impeller is rotatably connected to the interior of the water storage chamber. The bottom of the water storage chamber is fixedly communicated with a connecting pipe, and the bottom end of the connecting pipe extends into the interior of the support ring and is fixedly communicated with the annular pipe.

[0010] In order to achieve the effect of facilitating the external connection of the flushing water source, as an optimization of the self-cleaning hydrocyclone for power plants in the present utility model, a micro pump is fixedly connected to the top of the cylindrical section, and the water outlet end of the micro pump extends into the interior of the cylindrical section.

[0011] In order to achieve the effect of limiting the rotation trajectory of the scraping assembly, as an optimization of the self-cleaning hydrocyclone for power plants in the present utility model, a sliding ring is slidably connected to the interior of the annular groove, and the sliding ring is fixedly connected to the bottom of the support ring.

[0012] In order to achieve the effect of driving the overall flexible movement of the cleaning mechanism, as an optimization of the self-cleaning hydrocyclone for power plants in the present utility model, an electric cylinder is fixedly connected to the top of the inner wall of the cylindrical section, and the telescopic end of the electric cylinder is fixedly connected to the top of the water storage chamber.

[0013] In order to achieve the effect of thoroughly cleaning the inner wall of the cylindrical section, as an optimization of the self-cleaning hydrocyclone for power plants in the present utility model, a brush is provided on the surface of the water storage chamber, and the brush is in mutual contact with the interior of the cylindrical section.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] The self-cleaning cyclone for the power plant can drive the cleaning mechanism to move up and down flexibly through the setting of the cleaning mechanism. The micro pump can introduce the flushing water into the water storage bin. The kinetic energy generated when the flushing water flows will drive the impeller to rotate. When the impeller rotates, it will drive the rotating shaft to rotate. When the rotating shaft rotates, it will drive the mounting block and the annular scraper to rotate together, so that the annular scraper can rotate while moving, thereby effectively scraping the residues on the inner wall of the cylindrical section. Then, the flushing water in the water storage bin will enter the annular pipe through the connecting pipe, so that the flushing water can perform high-pressure flushing on the inner wall of the cylindrical section through the high-pressure nozzle, thereby improving the scraping effect of the annular scraper and further improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG. is the overall structure diagram of the self-cleaning cyclone for the power plant of the present invention;

[0017] Figure 2 FIG. is the structural schematic diagram of the cleaning mechanism in the present invention;

[0018] Figure 3 FIG. is the structural schematic diagram of the scraping component in the present invention;

[0019] Figure 4 FIG. is the structural schematic diagram of the flushing component in the present invention;

[0020] Figure 5 FIG. is the bottom view of the support ring in the present invention.

[0021] In the figure, 1, cylindrical section; 2, conical section; 3, feed pipe; 4, overflow pipe; 5, cleaning mechanism; 501, scraping component; 5011, mounting block; 5012, annular scraper; 5013, rotating shaft; 5014, annular groove; 502, flushing component; 5021, annular pipe; 5022, high-pressure nozzle; 6, support ring; 7, water storage bin; 8, impeller; 9, connecting pipe; 10, micro pump; 11, slip ring; 12, electric cylinder; 13, brush. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0024] Please refer to Figures 1-5 , the present utility model provides a technical solution: a self-cleaning cyclone for a power plant, which includes a cylindrical section 1. A conical section 2 is fixedly communicated with the bottom of the cylindrical section 1. A feed pipe 3 is fixedly communicated with the left side of the surface of the cylindrical section 1. An overflow pipe 4 is fixedly communicated with the right side of the surface of the cylindrical section 1. A cleaning mechanism 5 is arranged inside the cylindrical section 1. The cleaning mechanism 5 includes a scraping component 501 and a flushing component 502;

[0025] The scraping component 501 includes a mounting block 5011, an annular scraping plate 5012, a rotating shaft 5013 and an annular groove 5014. The annular scraping plate 5012 is fixedly sleeved on the surface of the mounting block 5011, and the surface of the annular scraping plate 5012 is in mutual fit with the inner wall of the cylindrical section 1. The rotating shaft 5013 is fixedly connected to the middle of the top of the mounting block 5011. The annular groove 5014 is opened on the top of the mounting block 5011.

[0026] In this embodiment: By setting the cleaning mechanism 5, the electric cylinder 12 can drive the cleaning mechanism 5 to move up and down flexibly. The micro pump 10 can introduce the flushing water into the water storage bin 7. The kinetic energy generated when the flushing water flows will drive the impeller 8 to rotate. When the impeller 8 rotates, it will drive the rotating shaft 5013 to rotate. When the rotating shaft 5013 rotates, it will drive the mounting block 5011 and the annular scraping plate 5012 to rotate together, so that the annular scraping plate 5012 can rotate while moving, thereby effectively scraping the residues on the inner wall of the cylindrical section 1. Then, the flushing water in the water storage bin 7 will enter the annular pipe 5021 through the connecting pipe 9, so that the flushing water can perform high-pressure flushing on the inner wall of the cylindrical section 1 through the high-pressure spray heads 5022, thereby improving the scraping effect of the annular scraping plate 5012 and further improving the use effect.

[0027] As a technical optimization solution of the present utility model, the flushing component 502 includes an annular pipe 5021 and high-pressure spray heads 5022. The high-pressure spray heads 5022 are fixedly communicated with the surface of the annular pipe 5021. The number of the high-pressure spray heads 5022 is set to be several and evenly distributed.

[0028] In this embodiment: By providing a flushing assembly 502, the flushing water in the water storage bin 7 enters the annular pipe 5021 through the connecting pipe 9, so that the flushing water can perform high-pressure flushing on the inner wall of the cylindrical section 1 through the high-pressure nozzle 5022, thereby improving the scraping effect of the annular scraper 5012.

[0029] As a technical optimization solution of the present utility model, a support ring 6 is rotatably connected to the surface of the rotating shaft 5013, and the inside of the support ring 6 is provided as a cavity. The annular pipe 5021 is fixedly connected to the inside of the support ring 6, and the high-pressure nozzle 5022 is fixedly communicated with the support ring 6.

[0030] In this embodiment: Through the above settings, the support ring 6 can effectively support the flushing assembly 502, facilitating the flexible up and down movement of the flushing assembly 502 and improving the use effect.

[0031] As a technical optimization solution of the present utility model, a water storage bin 7 is movably connected to the top of the support ring 6, and the water storage bin 7 is rotatably connected to the surface of the rotating shaft 5013. An impeller 8 is fixedly connected to the top of the surface of the rotating shaft 5013, and the impeller 8 is rotatably connected to the inside of the water storage bin 7. The bottom of the water storage bin 7 is fixedly communicated with a connecting pipe 9, and the bottom end of the connecting pipe 9 extends to the inside of the support ring 6 and is fixedly communicated with the annular pipe 5021.

[0032] In this embodiment: Through the above settings, the kinetic energy generated when the flushing water flows drives the impeller 8 to rotate. When the impeller 8 rotates, it drives the rotating shaft 5013 to rotate, while the water storage bin 7 does not rotate with the rotating shaft 5013. When the rotating shaft 5013 rotates, it drives the mounting block 5011 and the annular scraper 5012 to rotate together, so that the annular scraper 5012 can rotate while moving, and the flushing water can enter the inside of the annular pipe 5021 through the connecting pipe 9, facilitating the flushing work inside the cylindrical section 1.

[0033] As a technical optimization solution of the present utility model, a micro pump 10 is fixedly connected to the top of the cylindrical section 1, and the water outlet end of the micro pump 10 extends to the inside of the cylindrical section 1.

[0034] In this embodiment: Through the above settings, the micro pump 10 can be externally connected to a flushing water source, so that the micro pump 10 can introduce the flushing water into the inside of the water storage bin 7, thereby improving the use effect of the cleaning mechanism 5.

[0035] As a technical optimization solution of the present utility model, a sliding ring 11 is slidably connected to the inside of the annular groove 5014, and the sliding ring 11 is fixedly connected to the bottom of the support ring 6.

[0036] In this embodiment: Through the above settings, the annular groove 5014 can limit the slip ring 11, so that the rotation trajectory of the mounting block 5011 can be limited, thereby improving the stability of the scraping assembly 501 during use.

[0037] As a technical optimization solution of the present utility model, an electric cylinder 12 is fixedly connected to the top of the inner wall of the cylindrical section 1, and the telescopic end of the electric cylinder 12 is fixedly connected to the top of the water storage tank 7.

[0038] In this embodiment: By setting the electric cylinder 12, the electric cylinder 12 can drive the water storage tank 7 to move up or down, so that the entire cleaning mechanism 5 can be driven to move together, thereby enabling the inner wall of the cylindrical section 1 to be cleaned comprehensively, and further improving the cleaning effect.

[0039] As a technical optimization solution of the present utility model, a brush 13 is provided on the surface of the water storage tank 7, and the brush 13 is in mutual contact with the inside of the cylindrical section 1.

[0040] In this embodiment: By setting the brush 13, the brush 13 can clean the area above the top of the scraper, and at the same time can further clean the inner wall of the cylindrical section 1 after being scraped by the scraper, thereby improving the cleaning effect of the cleaning mechanism 5.

[0041] Working principle: First, connect the micro pump 10 to an external cleaning water source, then start the micro pump 10 and the electric cylinder 12. The micro pump 10 will introduce the flushing water into the water storage tank 7. The kinetic energy generated when the flushing water flows will drive the impeller 8 to rotate. When the impeller 8 rotates, it will drive the rotating shaft 5013 to rotate. When the rotating shaft 5013 rotates, it will drive the mounting block 5011 and the annular scraper 5012 to rotate together. When the annular scraper 5012 rotates, it can scrape the residues on the inner wall of the cylindrical section 1. Then, the flushing water in the water storage tank 7 will enter the annular pipe 5021 through the connecting pipe 9. Then, after being pressurized by the high-pressure nozzle 5022, the flushing water can perform high-pressure flushing on the inner wall of the cylindrical section 1, so that the residues will be separated from the inner wall of the cylindrical section 1, facilitating the scraping assembly 501 to scrape them. And the electric cylinder 12 will drive the entire cleaning mechanism 5 to move up or down, so that the annular scraper 5012 and the high-pressure nozzle 5022 can comprehensively clean the inner wall of the cylindrical section 1. The cleaned residues and dirty water will be discharged through the bottom of the conical section 2, and the self-cleaning work of the hydrocyclone can be completed.

[0042] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A self-cleaning cyclone for a power plant, comprising a cylindrical section (1), characterized in that: The bottom of the cylindrical section (1) is fixedly connected to a conical section (2), the left side of the surface of the cylindrical section (1) is fixedly connected to a feed pipe (3), the right side of the surface of the cylindrical section (1) is fixedly connected to an overflow pipe (4), and a cleaning mechanism (5) is arranged inside the cylindrical section (1), and the cleaning mechanism (5) comprises a scraping component (501) and a flushing component (502); The scraping assembly (501) comprises a mounting block (5011), an annular scraper (5012), a rotating shaft (5013) and an annular groove (5014); the annular scraper (5012) is fixedly sleeved on the surface of the mounting block (5011) and the surface of the annular scraper (5012) is in contact with the inner wall of the cylindrical section (1); the rotating shaft (5013) is fixedly connected to the middle of the top of the mounting block (5011); and the annular groove (5014) is provided at the top of the mounting block (5011).

2. The self-cleaning cyclone for a power plant according to claim 1, characterized in that: The flushing assembly (502) comprises an annular tube (5021) and a high-pressure nozzle (5022), wherein the high-pressure nozzle (5022) is fixedly connected to the surface of the annular tube (5021), and the number of the high-pressure nozzles (5022) is set to be several and evenly distributed.

3. A self-cleaning cyclone for a power plant according to claim 2, characterized in that: The surface of the rotating shaft (5013) is rotatably connected to a support ring (6), and the interior of the support ring (6) is arranged as a cavity. The annular tube (5021) is fixedly connected to the interior of the support ring (6), and the high-pressure nozzle (5022) is fixedly connected to the support ring (6).

4. The self-cleaning cyclone for a power plant according to claim 3, characterized in that: The top of the support ring (6) is movably connected to a water storage tank (7), and the water storage tank (7) is rotatably connected to the surface of the rotating shaft (5013); the top of the surface of the rotating shaft (5013) is fixedly connected to an impeller (8), and the impeller (8) is rotatably connected to the inside of the water storage tank (7); the bottom of the water storage tank (7) is fixedly connected to a connecting pipe (9), and the bottom end of the connecting pipe (9) extends to the inside of the support ring (6) and is fixedly connected to the annular pipe (5021).

5. The self-cleaning cyclone for a power plant according to claim 1, characterized in that: A micro pump (10) is fixedly connected to the top of the cylindrical section (1), and a water outlet end of the micro pump (10) extends to the interior of the cylindrical section (1).

6. The self-cleaning cyclone for a power plant according to claim 3, characterized in that: A slip ring (11) is slidably connected inside the annular groove (5014), and the slip ring (11) is fixedly connected to the bottom of the support ring (6).

7. The self-cleaning cyclone for a power plant according to claim 4, characterized in that: An electric cylinder (12) is fixedly connected to the top of the inner wall of the cylindrical section (1), and a telescopic end of the electric cylinder (12) is fixedly connected to the top of the water storage tank (7).

8. The self-cleaning cyclone for a power plant according to claim 4, characterized in that: A brush (13) is provided on the surface of the water storage tank (7), and the brush (13) fits in contact with the interior of the cylindrical section (1).

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