Rolling mechanism for synthetic leather production

By designing an adjustable synthetic leather production rolling mechanism and adjusting the width of the compression rod by using hydraulic cylinder and motor system, the problem of inability to adapt to synthetic leather of different widths in the prior art is solved, and the production efficiency and rolling effect are improved.

CN222970234UActive Publication Date: 2025-06-13ZHEJIANG JINCHAO IND CO LTD
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Patent Information

Application Number
CN202421527110.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-13
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing synthetic leather production rolling mechanism cannot be adjusted according to the width of the synthetic leather batches, resulting in reduced efficiency and poor rolling effect during the production process.

Method used

A rolling mechanism including hydraulic cylinder, motor, gear and movable block is designed. By driving the motor, the position of the movable block is adjusted, thereby adjusting the width of the use of the compression rod, adapting to synthetic leather of different widths.

Benefits of technology

Effective rolling and transportation of synthetic leather of different widths is achieved, preventing the tilt of synthetic leather, improving production efficiency and rolling effect, and facilitating subsequent winding work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of synthetic leather production, and discloses a synthetic leather production rolling mechanism which comprises a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a pressing plate, the middle of the pressing plate is connected with a T-shaped rod in a sliding mode, the periphery of the T-shaped rod is fixedly connected with an elastic assembly, the bottom end of the T-shaped rod is fixedly connected with a shell, and the shell is fixedly connected with a motor. The device comprises a shell, a motor is fixedly connected to the top of the shell, a gear is fixedly connected to the output end of the motor, two rack plates are slidably connected to the interior of the shell, the two rack plates are both engaged with the gear, and sliding blocks are fixedly connected to the outer sides of the rack plates. According to the synthetic leather rolling device, the working range of the pressing roller can be adjusted through the driving motor according to synthetic leather of different widths, the pressing roller can transport the synthetic leather of different widths, meanwhile, the synthetic leather of different widths can be limited, the rolling effect is improved, and meanwhile follow-up synthetic leather rolling work is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of synthetic leather production, in particular to a rolling mechanism for synthetic leather production. Background Technique

[0002] Polyurethane synthetic leather belongs to a kind of polyurethane elastomer. Polyurethane synthetic leather itself has the appearance advantages of soft luster and strong real leather feeling, and also has excellent mechanical properties such as excellent adhesion performance with the base material, abrasion resistance, flexure resistance, and anti-aging. It has gradually become an ideal substitute for natural leather. When processing polyurethane synthetic leather, rolling processing is required, so a rolling mechanism needs to be used.

[0003] After retrieval, the Chinese patent publication number: CN218577247U discloses a rolling mechanism for synthetic leather production, including two end plates. A fixed pressure roller is fixedly connected between the two end plates. At least one strip-shaped arc groove is axially opened on the outer side wall of the fixed pressure roller. A moving pressure roller is fitted in the strip-shaped arc groove. Both ends of the moving pressure roller are rotatably connected with sliders, and the sliders are elastically slidably connected with the adjacent end plates; by opening a strip-shaped arc groove on the outer side of the fixed pressure roller and using the elastic extrusion of the moving pressure roller, the synthetic leather passes through between the moving pressure roller and the strip-shaped arc groove, improving the contact area between the moving pressure roller and the synthetic leather, improving the rolling effect of the synthetic leather, making the synthetic leather closely fit, and ensuring the production quality of the synthetic leather.

[0004] Although the existing rolling mechanism improves the contact area between the moving pressure roller and the synthetic leather and the rolling effect of the synthetic leather, there are still some deficiencies. Since each batch of synthetic leather is produced according to the needs of customers, the widths of the synthetic leather are quite different. However, the existing rolling mechanism usually cannot be adjusted according to the width of the synthetic leather. If the width of the pressing roller at the bottom of the rolling mechanism is short, it will cause the rolling mechanism to not fully cover the wider synthetic leather. Therefore, the pressing roller needs to be replaced, which will reduce the production efficiency of the synthetic leather. If the length of the pressing roller is long, it cannot limit the synthetic leather during transportation, and it is easy to cause the synthetic leather to tilt during transportation, which will reduce the rolling effect of the synthetic leather and affect the subsequent work of winding the synthetic leather. For this reason, a rolling mechanism for synthetic leather production is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a rolling mechanism for synthetic leather production, aiming to improve the problem that the width of the rolling mechanism in the existing technology cannot be adjusted according to the synthetic leather of the current batch.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A rolling mechanism for synthetic leather production, including a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a pressing plate, the middle part of the pressing plate is slidably connected with a T-shaped rod, an elastic component is fixedly connected to the outer periphery of the T-shaped rod, the bottom end of the T-shaped rod is fixedly connected with a housing, a motor is fixedly connected to the top of the housing, the output end of the motor is fixedly connected with a gear, two rack plates are slidably connected inside the housing, both of the two rack plates are engaged with the gear, a slider is fixedly connected to the outside of the rack plate, a movable block is fixedly connected to the other side of the slider, a pressing roller is slidably connected to the middle part of the two movable blocks, and a connecting component is arranged between the movable block and the pressing roller.

[0007] As a further description of the above technical solution:

[0008] The connecting component includes a first compression spring, the first compression spring is fixedly connected inside the movable block, the other end of the first compression spring is fixedly connected with a baffle plate, the baffle plate is in contact with the pressing roller, and a disassembly component is slidably connected to the middle part of the movable block.

[0009] As a further description of the above technical solution:

[0010] The disassembly component includes a pull rod, and the pull rod is slidably connected to the middle part of the movable block.

[0011] As a further description of the above technical solution:

[0012] The elastic component includes a fixing plate, the fixing plate is fixedly connected to the outer periphery of the T-shaped rod, and a second compression spring is fixedly connected between the fixing plate and the pressing plate.

[0013] As a further description of the above technical solution:

[0014] Two sliding grooves are opened at the bottom of the housing, and the two sliders are respectively slidably connected to the middle parts of the two sliding grooves.

[0015] As a further description of the above technical solution:

[0016] A partition plate is slidably connected inside the movable block, and the partition plate is fixedly connected between the first compression spring and the baffle plate.

[0017] As a further description of the above technical solution:

[0018] A pull ring is fixedly connected to the outside of the pull rod.

[0019] As a further description of the above technical solution:

[0020] An activity groove is formed in the middle of the activity block, and the partition plate is slidably connected to the middle of the activity groove.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the driving motor can make the two activity blocks approach or move away from each other, so as to adjust the part of the pressing roller in contact with the synthetic leather, and the working range of the pressing roller can be adjusted according to synthetic leather of different widths, so that the pressing roller can transport synthetic leather of different widths, and at the same time, synthetic leather of different widths can be restricted to prevent the synthetic leather from tilting during transportation, which can improve the rolling effect and facilitate the subsequent work of winding the synthetic leather.

[0023] 2. In the utility model, the pressing roller can be quickly connected to the activity block by inserting the pressing roller into the activity block, and the connection between the pressing roller and the activity block can be quickly released by pulling the pull rod, which can improve the installation and disassembly efficiency of the pressing roller, and at the same time, it is convenient to clean and maintain the replaced pressing roller, and the rolling work of the synthetic leather can continue without being affected while cleaning the pressing roller. Description of the Drawings

[0024] Figure 1 is a three-dimensional schematic diagram of a rolling mechanism for synthetic leather production proposed by the utility model;

[0025] Figure 2 is a structural schematic diagram of an activity block of a rolling mechanism for synthetic leather production proposed by the utility model;

[0026] Figure 3 is a structural schematic diagram of a gear of a rolling mechanism for synthetic leather production proposed by the utility model;

[0027] Figure 4 is a structural schematic diagram of a baffle of a rolling mechanism for synthetic leather production proposed by the utility model.

[0028] Legend Explanation:

[0029] 1. Hydraulic cylinder; 2. Pressing plate; 3. T-shaped rod; 4. Housing; 5. Motor; 6. Gear; 7. Rack plate; 8. Slide block; 9. Activity block; 10. Pressing roller; 11. First compression spring; 12. Baffle; 13. Pull rod; 14. Fixed plate; 15. Second compression spring; 16. Chute; 17. Partition plate; 18. Activity groove. Specific Embodiment

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Referring to Figures 1 - 3 , an embodiment provided by the present invention: a rolling mechanism for synthetic leather production, including a hydraulic cylinder 1. The output end of the hydraulic cylinder 1 is fixedly connected with a pressing plate 2. A T-shaped rod 3 is slidably connected to the middle of the pressing plate 2. An elastic component is fixedly connected to the outer periphery of the T-shaped rod 3. The bottom end of the T-shaped rod 3 is fixedly connected with a housing 4. A motor 5 is fixedly connected to the top of the housing 4. The output end of the motor 5 is fixedly connected with a gear 6. Two rack plates 7 are slidably connected inside the housing 4. Both of the two rack plates 7 are engaged with the gear 6. A slider 8 is fixedly connected to the outside of the rack plate 7. The other side of the slider 8 is fixedly connected with a movable block 9. Two sliding grooves 16 are opened at the bottom of the housing 4. The two sliders 8 are respectively slidably connected to the middle of the two sliding grooves 16. The sliders 8 can be limited by the sliding grooves 16, so as to prevent the sliders 8 from tilting during the movement process, and the sliders 8 can only perform smooth translational sliding, and at the same time, the movable blocks 9 can be driven to perform translational movement.

[0032] Referring to Figures 1 - 3 , a pressing roller 10 is slidably connected to the middle of the two movable blocks 9. The use width of the pressing roller 10 can be adjusted while the two movable blocks 9 approach or move away from each other. By driving the motor 5, the gear 6 can rotate forward or backward. At the same time, when the gear 6 rotates, the two rack plates 7 can be driven to move. When the rack plates 7 move, the two sliders 8 can drive the two movable blocks 9 to approach or move away from each other. At this time, the use width of the pressing roller 10 can be adjusted, so that the pressing roller 10 can transport synthetic leather with different widths, and at the same time, synthetic leather with different widths can be restricted to prevent the synthetic leather from tilting during the transportation process, which can improve the rolling effect and facilitate the subsequent work of winding the synthetic leather. A connection component is arranged between the movable block 9 and the pressing roller 10.

[0033] Referring to Figures 1 - 3 , the elastic component includes a fixing plate 14. The fixing plate 14 is fixedly connected to the outer periphery of the T-shaped rod 3. A second compression spring 15 is fixedly connected between the fixing plate 14 and the pressing plate 2. Through the fixing plate 14 and the fixing plate 14, when the pressing roller 10 is squeezed, the housing 4 can be driven to move upward. At this time, it can contact with the synthetic leather more effectively and improve the rolling effect of the synthetic leather.

[0034] Referring to Figure 4, the connecting component includes a first compression spring 11. The first compression spring 11 is fixedly connected inside the movable block 9. The other end of the first compression spring 11 is fixedly connected with a baffle 12. The baffle 12 is in contact with the pressing roller 10. A partition 17 is slidably connected inside the movable block 9. The partition 17 is fixedly connected between the first compression spring 11 and the baffle 12. The baffle 12 can be limited by the partition 17, thereby preventing the baffle 12 from tilting during movement, avoiding the problem that the first compression spring 11 is deformed and damaged due to inclined extrusion, and further improving the service life of the first compression spring 11. An activity groove 18 is formed in the middle of the movable block 9. The partition 17 is slidably connected in the middle of the activity groove 18. The activity groove 18 can provide a space for the partition 17 to slide, and at the same time, the baffle 12 can enter the activity groove 18 along with the partition 17, thereby retracting the baffle 12.

[0035] Refer to Figure 4 , by inserting the pressing roller 10 into the movable block 9, when the pressing roller 10 enters, it will contact the baffle 12. At this time, the baffle 12 can be extruded and moved. When the baffle 12 moves, the first compression spring 11 will be compressed and retracted into the movable block 9. At this time, the pressing roller 10 can be completely inserted into the movable block 9. When the pressing roller 10 enters and passes over the baffle 12, the baffle 12 can be ejected by the first compression spring 11. At this time, the pressing roller 10 can be extruded and the pressing roller 10 can be in contact with the movable block 9, and at the same time, the problem of the pressing roller 10 falling off can be prevented. A disassembly component is slidably connected in the middle of the movable block 9.

[0036] Refer to Figure 4 , the disassembly component includes a pull rod 13. The pull rod 13 is slidably connected in the middle of the movable block 9. By pulling the pull rod 13, the baffle 12 can be pulled into the movable block 9. At this time, the restriction on the pressing roller 10 can be released, and then the pressing roller 10 can be removed, which can improve the installation and disassembly efficiency of the pressing roller 10, and at the same time, it is convenient to clean and maintain the replaced pressing roller 10. A pull ring is fixedly connected to the outside of the pull rod 13. The pull rod 13 can be pulled more conveniently and comfortably through the pull ring.

[0037] Working principle: The driving motor 5 can drive the gear 6 to rotate. When the gear 6 rotates, the two rack plates 7 can be moved simultaneously. When the rack plates 7 move, the slider 8 and the movable block 9 can be moved simultaneously. At this time, the use range of the pressing roller 10 can be adjusted, so that the pressing roller 10 can transport synthetic leather with different widths, and at the same time, synthetic leather with different widths can be restricted to prevent the synthetic leather from tilting during transportation;

[0038] Among them, by inserting the pressing rod 10 into the movable block 9, when the pressing rod 10 enters, it will squeeze the baffle 12 and cause the baffle 12 to compress the first compression spring 11. At this time, the pressing rod 10 can be completely inserted into the movable block 9. After the pressing rod 10 enters, the baffle 12 can be ejected by the first compression spring 11. At this time, the pressing rod 10 can be squeezed and the pressing rod 10 can be in contact with the movable block 9. At this time, the problem of the pressing rod 10 falling off can be prevented. When the pressing rod 10 needs to be removed, by pulling the pull rod 13, the baffle 12 can be driven to compress the first compression spring 11, and at the same time, the restriction on the pressing rod 10 can be released, and then the pressing rod 10 can be replaced. At the same time, it is convenient to clean and maintain the replaced pressing rod 10.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rolling mechanism for producing synthetic leather, comprising a hydraulic cylinder (1), characterized in that: The output end of the hydraulic cylinder (1) is fixedly connected to a pressure plate (2), the middle part of the pressure plate (2) is slidably connected to a T-shaped rod (3), the outer periphery of the T-shaped rod (3) is fixedly connected to an elastic component, the bottom end of the T-shaped rod (3) is fixedly connected to a housing (4), the top of the housing (4) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a gear (6), the interior of the housing (4) is slidably connected to two rack plates (7), both of the two rack plates (7) are meshed with the gear (6), the outer side of the rack plate (7) is fixedly connected to a slider (8), the other side of the slider (8) is fixedly connected to a movable block (9), the middle parts of the two movable blocks (9) are slidably connected to a pressing rod (10), and a connecting component is provided between the movable block (9) and the pressing rod (10).

2. A rolling mechanism for producing synthetic leather according to claim 1, characterized in that: The connecting assembly comprises a compression spring 1 (11), wherein the compression spring 1 (11) is fixedly connected to the inside of the movable block (9), the other end of the compression spring 1 (11) is fixedly connected to a baffle plate (12), the baffle plate (12) is in contact with the pressing rod (10), and a disassembly assembly is slidably connected to the middle of the movable block (9).

3. A rolling mechanism for producing synthetic leather according to claim 2, characterized in that: The disassembly assembly comprises a pull rod (13), and the pull rod (13) is slidably connected to the middle part of the movable block (9).

4. The synthetic leather production rolling mechanism according to claim 1, characterized in that: The elastic force component comprises a fixing plate (14), the fixing plate (14) being fixedly connected to the outer periphery of the T-shaped rod (3), and a second compression spring (15) being fixedly connected between the fixing plate (14) and the pressure plate (2).

5. The synthetic leather production rolling mechanism according to claim 1, characterized in that: Two slide grooves (16) are provided at the bottom of the housing (4), and the two sliding blocks (8) are respectively slidably connected to the middle of the two slide grooves (16).

6. The synthetic leather production rolling mechanism according to claim 2, characterized in that: A partition plate (17) is slidably connected inside the movable block (9), and the partition plate (17) is fixedly connected between the compression spring 1 (11) and the baffle plate (12).

7. The rolling mechanism for producing synthetic leather according to claim 3, characterized in that: A pull ring is fixedly connected to the outer side of the pull rod (13).

8. The synthetic leather production rolling mechanism according to claim 6, characterized in that: A movable groove (18) is provided in the middle of the movable block (9), and the partition plate (17) is slidably connected to the middle of the movable groove (18).

Citation Information

Patent Citations

  • Rolling mechanism for synthetic leather production

    CN218577247U