Dip-coating oxygen-free copper rolling mill

By designing a dip-coated oxygen-free copper rolling mill with a hollow box and a adjusting sleeve, the problem of equipment damage caused by inability to adjust the rolling gap and oil-water mixing in the prior art is solved, and efficient multi-special production and equipment life are achieved.

CN222970616UActive Publication Date: 2025-06-13SICHUAN JIUXUN TECH CO LTD
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Patent Information

Application Number
CN202421777884.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-13
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing two-roll mills cannot adjust the rolling gap online, and the mixing of oil and water can easily lead to equipment damage, affecting production efficiency and equipment life.

Method used

A dip-coated oxygen-free copper rolling mill is designed, using a hollow box and a adjusting sleeve to realize the online adjustment of the rolling gap, and the oil-water separation is achieved by separating the transmission structure and the rolling roller to prevent the gear from rusting.

Benefits of technology

It realizes the rolling gap adjustment without shutting down and changing the rolling roll offline, improves the rolling efficiency of oxygen-free copper, realizes online multi-spec production, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dip-coating oxygen-free copper rolling mill which comprises a hollow box body and two rolling pieces arranged in the hollow box body in a penetrating mode, and the two rolling pieces are the first rolling piece and the second rolling piece respectively. The driving piece is arranged in the hollow box body in a penetrating manner, is in contact with the rolled piece and is used for driving the rolled piece to rotate; the adjusting piece is used for adjusting the rolling gap between the first rolling piece and the second rolling piece. The adjusting sleeve body is additionally arranged on a rolled piece to be combined with the adjusting piece, so that the change of a rolling gap can be controlled in the rolling process, the roller does not need to be replaced off line after shutdown, and the rolling efficiency of oxygen-free copper is improved; meanwhile, the eccentric sleeve is adopted for adjustment, production of the specification of 16, 12.5 and 108 can be achieved, the production protective atmosphere is not damaged, loss is reduced, and online multi-specification production is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oxygen-free copper production, in particular to an immersion-coated oxygen-free copper rolling mill. Background Art

[0002] An oxygen-free copper rod refers to a copper rod material with an oxygen content of less than 20 ppm. Oxygen-free copper rods usually have a bright appearance, so they are often called bright copper rods. Oxygen-free copper rods are pure copper materials without oxygen and any deoxidizer residues, and are mostly used for processing and manufacturing conductive materials for power transmission and signal transmission. In the prior art, oxygen-free copper rods are generally prepared by the up-drawing method and the impregnation method, among which: the impregnation method is a casting method in which a seed rod is impregnated in a furnace and solidified into shape.

[0003] In order to ensure the oxygen content during oxygen-free copper production, rolling is usually carried out in a protective atmosphere. The existing two-roll rolling mill adjusts the roll gap offline, and the maximum adjustment amount is mostly within 1.5 mm. Moreover, offline production is required, and the adjustment time is long, which has a great impact on production. When producing multiple specifications, the mechanical structure needs to be changed, resulting in low output and unstable quality, reducing production efficiency; on the other hand, there is no separation between the gear drive and the rolls in the rolling mill, and oil and water are mixed during use, which will cause the gears to rust, resulting in large rust losses of the equipment after shutdown, and is not conducive to the later operation of the equipment. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the problems that the existing two-roll rolling mill cannot adjust the roll gap online and the mixing of oil and water is likely to cause equipment damage, and provide an immersion-coated oxygen-free copper rolling mill.

[0005] An immersion-coated oxygen-free copper rolling mill includes

[0006] A hollow box body,

[0007] Rolling pieces penetrating through the hollow box body, and two rolling pieces are provided, namely a first rolling piece and a second rolling piece;

[0008] A driving piece penetrating through the inside of the hollow box body and contacting the rolling pieces, used to drive the rolling pieces to rotate;

[0009] An adjusting piece for adjusting the roll gap between the first rolling piece and the second rolling piece;

[0010] The rolling pieces include

[0011] A main shaft, the main shaft is rotatably arranged in the hollow box body through a first bearing member and a second bearing member; the upper end of the main shaft penetrates out of the hollow box body and is sleeved with a roll;

[0012] An adjusting sleeve body, the adjusting sleeve body includes a first eccentric sleeve fixedly sleeved on the first bearing member and a second eccentric sleeve fixedly sleeved on the second bearing member;

[0013] An arc-shaped connecting arm is provided between the first eccentric sleeve and the second eccentric sleeve, and an arc-shaped meshing section is provided on the surface of the arc-shaped connecting arm;

[0014] The adjusting member includes

[0015] a rotating shaft horizontally penetrating through the interior of the hollow box body, one end of the rotating shaft passing through the hollow box body and sleeved with a coupling, and the other end of the rotating shaft being limited on the side wall of the hollow box body through a first bearing seat; a first threaded sleeve and a second threaded sleeve are sleeved on the rotating shaft, and the first threaded sleeve and the second threaded sleeve are arranged in reverse; the first threaded sleeve meshes with the arc-shaped meshing section on the first rolling member; the second threaded sleeve meshes with the arc-shaped meshing section on the second rolling member.

[0016] Further, a tapered sleeve is further provided between the roller and the main shaft, and a fixing sleeve is sleeved on the top end of the main shaft.

[0017] Further, the first bearing member includes a first seat body and a first bearing sleeved inside the first seat body, and the first bearing is a tapered surface bearing; the second bearing member includes a second seat body and a second bearing sleeved inside the second seat body, and the second bearing is a self-aligning bearing.

[0018] Further, a sealing member is further sleeved on the main shaft, and the sealing member is located at the connection between the main shaft and the upper wall of the hollow box body.

[0019] Further, the driving member includes a central shaft, and the central shaft is rotatably limited in the hollow box body through a second bearing seat and a third bearing seat; a transmission gear member is sleeved on the central shaft.

[0020] Further, two sets of driving members are provided, namely a first driving member and a second driving member; the transmission gear members of the first driving member and the second driving member mesh with each other; the central shaft of the first driving member passes through the hollow box body and is sleeved with a crowned gear.

[0021] Further, a driven gear member is sleeved on the rolling member through a first limiting sleeve and a second limiting sleeve; the driven gear member of the second rolling member meshes with the transmission gear member of the second driving member; the driven gear member of the first rolling member meshes with the transmission gear member of the first driving member.

[0022] Further, a cooling water spraying mechanism is further provided on the surface of the hollow box body, and the cooling water spraying mechanism includes a pipeline and nozzles arranged on the pipeline.

[0023] Further, the hollow box body is enclosed by a base, a box body and an upper cover; oil channels are provided inside the base and the upper cover, and the oil channels are used to inject lubricating oil into the hollow box body.

[0024] The beneficial effects of the present utility model are as follows:

[0025] 1. By adding an adjusting sleeve body and an adjusting member to the rolled piece, the change of the rolling gap can be controlled during the rolling process, eliminating the need to stop the machine for offline roll replacement, thus improving the rolling efficiency of oxygen-free copper. At the same time, by using an eccentric sleeve for adjustment, production of specifications 16, 12.5, 10, and 8 can be achieved, realizing online multi-specification production without damaging the production protective atmosphere and reducing losses.

[0026] 2. By separating the transmission structure and the roll using a hollow box body, the function of oil-water separation is realized. When the equipment stops, since the gearbox is separated from the roll, gear rusting will not affect the operation of the equipment. Since the roll is convenient to disassemble and assemble on the surface of the panel without opening the interior of the rolling mill, the service life of the equipment is further improved.

[0027] 3. By adopting the method of combining single-motor drive with multi-driving parts for transmission, the accuracy of equipment transmission is increased, making it easy to control the size of the copper rod. At the same time, a large-torque servo motor is used to adjust the roll gap online, realizing non-stop wire change for multi-specification copper rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a schematic diagram of the overall structure of this rolling mill;

[0029] Figure 2 is a schematic diagram of the bottom view structure of the rolling mill;

[0030] Figure 3 is a schematic diagram of the sectional structure of the rolling mill at section A-A;

[0031] Figure 4 is a schematic diagram of the internal transmission structure of the hollow box body;

[0032] Figure 5 is a schematic diagram of the internal transmission structure of the hollow box body from another angle;

[0033] Figure 6 is a schematic diagram of the connection structure of the rolled piece;

[0034] Figure 7 is a schematic diagram of the exploded structure of the rolled piece;

[0035] In the figure, 1 is a hollow box body, 101 is a base, 102 is a box body, 103 is an upper cover, 100 is a first rolled piece, 200 is a second rolled piece, 300 is a second driving member, 400 is a first driving member, 401 is a crowned gear, 500 is a cooling water spraying mechanism, 600 is an oil passage, 2 is an adjusting member, 20 is a coupling, 21 is a rotating shaft, 22 is a first threaded sleeve, 23 is a second threaded sleeve, 24 is a first bearing seat, 3 is a seal, 4 is a first bearing member, 41 is a first seat body, 42 is a first bearing, 5 is an adjusting sleeve body, 51 is a first eccentric sleeve, 52 is a second eccentric sleeve, 53 is an arc connecting arm, 54 is an arc meshing section, 6 is a main shaft, 61 is a first limiting sleeve, 62 is a second limiting sleeve, 63 is a driven tooth member, 7 is a second bearing member, 71 is a second seat body, 72 is a second bearing, 81 is a middle shaft, 82 is a second bearing seat, 83 is a transmission tooth member, 84 is a third bearing seat, 9 is a roll, 91 is a fixed sleeve, 92 is a taper sleeve. Detailed implementation mode

[0036] The following uses specific specific examples to illustrate the implementation mode of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0037] It should be noted that the drawings provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. Therefore, only the components related to the present invention are shown in the drawings, rather than being drawn according to the number, shape, and size of the components in actual implementation. The type, quantity, and ratio of each component in actual implementation can be arbitrarily changed, and the component layout type may also be more complex.

[0038] Embodiment

[0039] As Figures 1 to 7 shown, a dip-coating oxygen-free copper rolling mill includes a hollow box body 1, and the hollow box body 1 is enclosed by a base 101, a box body 102, and an upper cover 103; an oil passage 600 is arranged inside the base 101 and the upper cover 103, and the oil passage 600 is used to inject lubricating oil into the hollow box body 1. Specifically, the inlet of the oil passage 600 is located on the side wall of the upper cover 103, and the outlet of the oil passage 600 points to the internal transmission mechanism. The closed box body isolates the entry of water and protects the gears from water corrosion, and sufficient lubrication improves the service life of the bearings and gears.

[0040] The rolled piece is disposed through the hollow box body 1. The rolled piece includes a main shaft 6, and the main shaft 6 is rotatably disposed in the hollow box body 1 through a first bearing member 4 and a second bearing member 7. Specifically, the first bearing member 4 includes a first seat body 41 and a first bearing 42 sleeved inside the first seat body 41, and the first bearing 42 is a tapered surface bearing. The second bearing member 7 includes a second seat body 71 and a second bearing 72 sleeved inside the second seat body 71, and the second bearing 72 is a self-aligning bearing. By using a self-aligning bearing below and a tapered roller bearing above to limit and fix the main shaft 6, the main shaft 6 can bear a greater radial force to meet long-time rolling, and the tapered surface bearing can better adjust the bearing oil gap and improve the service life of the internal mechanism.

[0041] The upper end of the main shaft 6 passes through the hollow box body 1 and is sleeved with a rolling roll 9. Specifically, a tapered sleeve 92 is further disposed between the rolling roll 9 and the main shaft 6, and a fixing sleeve 91 is sleeved at the top end of the main shaft 6. By using the tapered sleeve 92 to expand and tighten and the fixing sleeve 91 to be positioned by a flat key for transmission, it is prevented from slipping and idling during production.

[0042] In this solution, two rolled pieces are provided, namely a first rolled piece 100 and a second rolled piece 200. A rolling gap is formed between the rolling rolls 9 at the upper parts of the first rolled piece 100 and the second rolled piece 200.

[0043] In order to adjust the rolling gap, an adjusting sleeve body 5 is further provided. Specifically, the adjusting sleeve body 5 includes a first eccentric sleeve 51 fixedly sleeved on the first bearing member 4 and a second eccentric sleeve 52 fixedly sleeved on the second bearing member 7. Specifically, the main shaft 6 is eccentrically inserted into the eccentric sleeve. When the eccentric sleeve rotates, the main shaft 6 rotates eccentrically. An arc-shaped connecting arm 53 is disposed between the first eccentric sleeve 51 and the second eccentric sleeve 52, and an arc-shaped meshing section 54 is disposed on the surface of the arc-shaped connecting arm 53. Specifically, the arc-shaped meshing section 54 is preferably an arc-shaped worm gear structure.

[0044] On the other hand, in order to drive the arc-shaped meshing section 54 and control the rolled piece to deflect, an adjusting member 2 is further provided. The adjusting member 2 includes a rotating shaft 21 horizontally penetrating through the inside of the hollow box body 1. One end of the rotating shaft 21 passes through the hollow box body 1 and is sleeved with a coupling 20, and the coupling 20 is connected to an external high-torque servo motor. The other end of the rotating shaft 21 is limited and disposed on the side wall of the hollow box body 1 through a first bearing seat 24. A first threaded sleeve 22 and a second threaded sleeve 23 are sleeved on the rotating shaft 21, and the first threaded sleeve 22 and the second threaded sleeve 23 are arranged in the reverse direction. The first threaded sleeve 22 meshes with the arc-shaped meshing section 54 on the first rolled piece 100. The second threaded sleeve 23 meshes with the arc-shaped meshing section 54 on the second rolled piece 200.

[0045] In this solution, the adjusting member 2 is specifically a worm with opposite tooth directions. The two opposite threaded sleeves are respectively engaged with the arc-shaped meshing sections 54 on the first rolling member 100 and the second rolling member 200. Driven by the adjusting member 2, due to the use of an eccentric sleeve for connection, while ensuring that the center of the rolling gap remains unchanged, the distance between the first rolling member 100 and the second rolling member 200 from the rolling gap is reduced or increased, thereby realizing the function of changing the wire of multi-specification copper rods without stopping the machine. It should be noted that: in this solution, the threaded sleeve can be a sleeve in the sense of transmission, or a threaded section directly engraved on the shaft.

[0046] In this solution, the adjusting member 2 can also be replaced by two threaded rods with opposite directions. The positive and negative rotation screw rods are used to adjust the positive and negative rotation worm wheels to enlarge and reduce the roll gap without changing the rolling center. The maximum roll gap can reach 15 mm, which is much larger than the 1.5 mm roll gap amount in the industry, achieving the purpose of passing a 16 - thick rod without disassembling the rolling mill components and passing the wire.

[0047] To realize the rotation of the rolling member, a driving member is also provided which penetrates through the hollow box body 1 and contacts the rolling member to drive the rolling member to rotate; the driving member includes a middle shaft 81, and the middle shaft 81 is rotatably and limitedly arranged in the hollow box body 1 through a second bearing seat 82 and a third bearing seat 84; a transmission tooth member 83 is sleeved on the middle shaft 81.

[0048] Specifically, two sets of driving members are provided, namely a first driving member 400 and a second driving member 300; the transmission tooth members 83 of the first driving member 400 and the second driving member 300 are meshed with each other; the middle shaft 81 of the first driving member 400 passes through the hollow box body 1 and a drum-shaped tooth 401 is sleeved on it. A driven tooth member 63 is sleeved on the rolling member through a first limiting sleeve 61 and a second limiting sleeve 62; the driven tooth member 63 of the second rolling member 200 is meshed with the transmission tooth member 83 of the second driving member 300; the driven tooth member 63 of the first rolling member 100 is meshed with the transmission tooth member 83 of the first driving member 400. When in use, the power output end drives the first driving member 400 to rotate through the drum-shaped tooth 401. Under the transmission of the transmission tooth member 83, at this time, the first rolling member 100 and the second driving member 300 rotate. Since the driven tooth member 63 is meshed with the transmission tooth member 83 of the second driving member 300, at this time, the main shaft 6 of the second rolling member 200 rotates, driving the rolling roll 9 to rotate, and finally realizing the opposite rotation of the two rolling rolls 9, thereby achieving the purpose of rolling the copper rod.

[0049] Specifically, in this solution, the first bearing seat 24, the second bearing seat 82, and the third bearing seat 84 at least include a bearing and an installation sleeve, wherein the inner ring of the bearing is sleeved on the inner side wall of the installation sleeve, assisting the rotation of the shaft body and limiting the radial displacement of the shaft body at the same time.

[0050] In order to cool the rolling rolls during the rolling process, a cooling water spraying mechanism 500 is further provided on the surface of the hollow box body 1. The cooling water spraying mechanism 500 includes a pipeline and nozzles arranged on the pipeline. Further, in order to prevent the cooling water from entering the interior of the hollow box body 1, a seal 3 is sleeved on the main shaft 6, and the seal 3 is located at the connection between the main shaft 6 and the upper wall of the hollow box body 1.

[0051] The above embodiments only represent the specific implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. An oxygen-free copper rolling mill for immersion coating, characterized in that: include Hollow box (1), A rolled piece that runs through the hollow box (1), wherein the rolled piece is provided in two pieces, namely a first rolled piece (100) and a second rolled piece (200); A driving member which is arranged throughout the hollow box (1) and in contact with the rolled piece and is used to drive the rolled piece to rotate; An adjusting member (2) for adjusting the rolling gap between the first rolled member (100) and the second rolled member (200); The rolled piece comprises A main shaft (6), the main shaft (6) being rotatably arranged in the hollow box (1) via a first bearing member (4) and a second bearing member (7); the upper end of the main shaft (6) passes through the hollow box (1) and is sleeved with a roller (9); An adjusting sleeve (5), the adjusting sleeve (5) comprising a first eccentric sleeve (51) fixedly sleeved on the first bearing member (4) and a second eccentric sleeve (52) fixedly sleeved on the second bearing member (7); An arc-shaped connecting arm (53) is provided between the first eccentric sleeve (51) and the second eccentric sleeve (52), and an arc-shaped meshing section (54) is provided on the surface of the arc-shaped connecting arm (53); The adjusting member (2) comprises A rotating shaft (21) is transversely arranged inside the hollow box (1), one end of the rotating shaft (21) passes through the hollow box (1) and is sleeved with a coupling (20), and the other end of the rotating shaft (21) is limitedly arranged on the side wall of the hollow box (1) through a first bearing seat (24); a first threaded sleeve (22) and a second threaded sleeve (23) are sleeved on the rotating shaft (21), and the first threaded sleeve (22) and the second threaded sleeve (23) are arranged in opposite directions; the first threaded sleeve (22) meshes with an arc-shaped meshing section (54) on the first rolled piece (100); and the second threaded sleeve (23) meshes with the arc-shaped meshing section (54) on the second rolled piece (200).

2. The immersion-coated oxygen-free copper rolling mill according to claim 1, characterized in that: A tapered sleeve (92) is also provided between the rolling roller (9) and the main shaft (6), and a fixed sleeve (91) is sleeved on the top end of the main shaft (6).

3. The immersion-coated oxygen-free copper rolling mill according to claim 1, characterized in that: The first bearing component (4) comprises a first seat body (41) and a first bearing (42) sleeved on the inner side of the first seat body (41), and the first bearing (42) is a tapered bearing; the second bearing component (7) comprises a second seat body (71) and a second bearing (72) sleeved on the inner side of the second seat body (71), and the second bearing (72) is a self-aligning bearing.

4. The immersion-coated oxygen-free copper rolling mill according to claim 1, characterized in that: A sealing member (3) is also sleeved on the main shaft (6), and the sealing member (3) is located at the connection between the main shaft (6) and the upper wall of the hollow box body (1).

5. The immersion-coated oxygen-free copper rolling mill according to claim 1, characterized in that: The driving member comprises a central shaft (81), the central shaft (81) being rotatably limited and arranged in the hollow box body (1) via a second bearing seat (82) and a third bearing seat (84); a transmission toothed member (83) is sleeved and arranged on the central shaft (81).

6. The immersion-coated oxygen-free copper rolling mill according to claim 5, characterized in that: The driving member is provided in two groups, namely a first driving member (400) and a second driving member (300); the transmission gear members (83) of the first driving member (400) and the second driving member (300) are meshed with each other; the central axis (81) of the first driving member (400) passes through the hollow box body (1) and is sleeved with a drum-shaped tooth (401).

7. The immersion-coated oxygen-free copper rolling mill according to claim 6, characterized in that: A driven toothed part (63) is provided on the rolling part through a first limiting sleeve (61) and a second limiting sleeve (62); the driven toothed part (63) of the second rolling part (200) and the transmission toothed part (83) of the second driving part (300) are meshed with each other; and the driven toothed part (63) of the first rolling part (100) and the transmission toothed part (83) of the first driving part (400) are meshed with each other.

8. The immersion-coated oxygen-free copper rolling mill according to claim 1, characterized in that: A cooling water spraying mechanism (500) is also provided on the surface of the hollow box (1), and the cooling water spraying mechanism (500) comprises a pipeline and a nozzle arranged on the pipeline.

9. The immersion-coated oxygen-free copper rolling mill according to claim 1, characterized in that: The hollow box body (1) is composed of a base (101), a box body (102) and an upper cover (103); an oil passage (600) is provided inside the base (101) and the upper cover (103), and the oil passage (600) is used to inject lubricating oil into the hollow box body (1).