Cut-off machine for producing micro-channel aluminum flat pipe
By introducing an anti-offset mechanism and telescopic column mechanism into the cutting machine of the microchannel aluminum flat tube, the deviation and shaking problems of the aluminum flat tube during transportation and cutting are solved, and a more stable cutting process is achieved.
Patent Information
- Application Number
- CN202420872233.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the production process of microchannel aluminum flat tubes, the prior art lacks effective limit guidance and fixing mechanisms, which leads to the aluminum flat tubes being easily offset and shake during transportation and cutting, affecting the flatness of the cutting.
A cutting machine for the production of microchannel aluminum flat tubes was designed, using an anti-offset mechanism and a telescopic column mechanism. The anti-offset mechanism ensures that the aluminum flat tube does not deviate during transportation through a rotating roller and slider structure; the telescopic column and hydraulic system are used to fix the aluminum flat tube to ensure stability during cutting.
It effectively prevents the aluminum flat tube from shifting during the transportation process and shaking during cutting, ensuring the smoothness and stability of cutting.
Smart Images

Figure CN222971099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying and cutting, in particular to a cutting machine for producing microchannel aluminum flat tubes. Background Art
[0002] In the production process of aluminum flat tubes, especially in the manufacture of microchannel aluminum flat tubes, cutting is a crucial step.
[0003] The existing microchannel aluminum flat tubes are placed on rollers, and then the aluminum flat tubes are conveyed to the cutting machine end. However, most of the microchannel aluminum flat tubes are prone to deviation during conveying because there is no limiting component, which indirectly affects the uneven cutting of the aluminum flat tubes. During cutting, the aluminum flat tubes will shake, making it difficult to limit and guide the cutting of the flat tubes. Summary of the Utility Model
[0004] In view of this, the utility model provides a cutting machine for producing microchannel aluminum flat tubes, which can prevent the aluminum flat tubes from deviating and can provide fixation when cutting the aluminum flat tubes to prevent shaking during cutting.
[0005] To solve the above technical problems, the utility model provides a cutting machine for producing microchannel aluminum flat tubes, which includes a conveying box. A plurality of rollers are rotatably arranged in the conveying box. Three fixing plates are arranged at the inlet end of the rollers, and a cutting plate is arranged at the outlet end of the rollers. Aluminum flat tubes are arranged on the upper surface of the rollers. Rotating rollers in the anti-deviation mechanism are arranged on the fixing plates, and the rotating rollers are in top contact with both sides of the aluminum flat tubes. Two telescopic columns are arranged on both sides inside the conveying box. Fixing blocks are arranged at the ends of the two telescopic columns, and the fixing blocks are slidably arranged on the upper surface of the cutting plate. A hydraulic telescopic column I is arranged at the top inside the conveying box. A descending fixing block is arranged at the end of the hydraulic telescopic column I, and the descending fixing block is located above the cutting plate. A cutting groove is arranged in the middle of the upper surface of the cutting plate. Two hydraulic telescopic columns II are arranged on the upper surface of the conveying box. Cutting knives are arranged at the ends of the hydraulic telescopic columns II, and the cutting knives correspond to the cutting groove up and down. That is, by driving the anti-deviation mechanism, the rotating rollers are made to top contact both ends of the aluminum flat tubes, so as to prevent the aluminum flat tubes from deviating when being conveyed on the rollers. Then, by driving the telescopic columns, the fixing blocks fix both sides of the aluminum flat tubes. The hydraulic telescopic column I makes the descending fixing block top contact the upper side of the aluminum flat tubes, and then fixes the ends of the aluminum flat tubes. Then, the descent of the hydraulic telescopic column II makes the cutting knives cut the aluminum flat tubes, thus ensuring more stable cutting of the aluminum flat tubes.
[0006] The anti-offset mechanism includes grooves. Grooves are provided on the fixed plates. Sliders are arranged inside the grooves. Mounting seats are arranged on the upper surfaces of the sliders. Rotating rollers are arranged in the mounting seats through pin shafts. That is, the mounting seats provide support for the rotating rollers, so that the rotating rollers provide limit for the aluminum flat tubes during transportation.
[0007] A bidirectional lead screw is arranged in the groove. The bidirectional lead screw penetrates through the two sliders. That is, the bidirectional lead screw can make the sliders move more stably and evenly.
[0008] The anti-offset mechanism includes a single-groove pulley, a double-groove pulley and a synchronous belt. Two single-groove pulleys and a double-groove pulley are arranged at the side end of the conveying box. The two single-groove pulleys and the double-groove pulley are respectively fixed at the ends of the bidirectional lead screw. The double-groove pulley is located at the center of the single-groove pulleys. The double-groove pulley is drivingly arranged with the two single-groove pulleys through the synchronous belt. That is, the rotation of the double-groove pulley can drive the single-groove pulleys to rotate, and thus can drive and transmit the bidirectional lead screw.
[0009] The anti-offset mechanism includes a fixed cover. The fixed cover is arranged at the side end of the conveying box. That is, the fixed cover can protect the internal parts.
[0010] The anti-offset mechanism includes a motor. The motor is arranged at the side end of the fixed cover. The output shaft of the motor is fixedly arranged on the double-groove pulley. That is, the motor can provide drive for the double-groove pulley.
[0011] The bottom of the conveying box is provided with feet. That is, the feet can provide support for the conveying box.
[0012] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0013] 1. Through the operation of the motor, the motor drives the double-groove pulley, then the double-groove pulley drives the synchronous belt, and then the synchronous belt drives the two single-groove pulleys, so that the double-groove pulley and the two single-groove pulleys drive the bidirectional lead screw to rotate. Then the bidirectional lead screw drives the internal sliders, so that the rotating rollers between the mounting seats can adapt to the widths of different aluminum flat tubes, and indirectly can ensure that the aluminum flat tubes are prevented from offset during transportation.
[0014] 2. Through the action of the telescopic column, the fixed block at the end of the telescopic column extends to touch the two sides of the aluminum flat tube. Then, through the lowering of the hydraulic telescopic column 1, the lowering fixed plate touches the top of the aluminum flat tube, ensuring the stability of the aluminum flat tube during cutting. Then, the hydraulic telescopic column 2 drives the cutting knife, and then the aluminum flat tube can be stably cut. Brief Description of the Drawings
[0015] Figure 1Schematic structural diagram of a cutting machine for producing microchannel aluminum flat tubes according to the present utility model;
[0016] Figure 2 Schematic structural diagram of the cross-section of the conveying box according to the present utility model;
[0017] Figure 3 According to the present utility model Figure 2 Schematic structural diagram of the enlarged view at position A in;
[0018] Figure 4 Schematic side view of the conveying box according to the present utility model.
[0019] Explanation of reference numerals:
[0020] 100, conveying box; 101, aluminum flat tube; 102, cutting knife; 103, telescopic column; 104, roller; 105, fixing plate; 106, cutting groove; 107, cutting plate; 108, fixing block; 109, second hydraulic telescopic column; 110, first hydraulic telescopic column; 111, descending fixing block; 112, foot;
[0021] 200, anti-offset mechanism; 201, fixing cover; 202, motor; 203, bidirectional lead screw; 204, slider; 205, mounting seat; 206, rotating roller; 207, groove; 208, double-groove pulley; 209, synchronous belt; 210, single-groove pulley; Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the following will combine the appended Figures 1-4 of the embodiments of the present utility model to clearly and completely describe the technical solutions of the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.
[0023] As Figures 1-4As shown: This embodiment provides a cutting machine for producing microchannel aluminum flat tubes, including a conveying box 100. A plurality of rollers 104 are rotatably arranged in the conveying box 100. Three fixing plates 105 are arranged at the inlet end of the rollers 104, and a cutting plate 107 is arranged at the outlet end of the rollers 104. The rollers 104 can drive the aluminum flat tubes 101. The three fixing plates 105 and one cutting plate 107 are welded in the conveying box 100. The three fixing plates 105 are respectively arranged staggeredly between the rollers 104. The cutting plate 107 is located at the side end of the rollers 104. The aluminum flat tubes 101 are arranged on the upper surface of the rollers 104. The rollers 104 can convey the aluminum flat tubes 101. Rotating rollers 206 in the anti-offset mechanism 200 are arranged on the fixing plates 105. The rotating rollers 206 are in top contact with both sides of the aluminum flat tubes 101. The anti-offset mechanism can be adjusted to make the rotating rollers 206 press against the aluminum flat tubes 101, thereby preventing the aluminum flat tubes 101 from shifting during transportation. Two telescopic columns 103 are arranged on both sides inside the conveying box 100. The two telescopic columns 103 are fixed on both sides of the conveying box 100. Fixed blocks 108 are arranged at the ends of the two telescopic columns 103. The fixed blocks 108 can press against and fix both sides of the aluminum flat tubes 101. The fixed blocks 108 are slidably arranged on the upper surface of the cutting plate 107. Driven by the telescopic columns 103, the fixed blocks 108 can be driven, so that the aluminum flat tubes 101 being conveyed can be limited left and right, indirectly preventing the aluminum flat tubes 101 from shifting. A first hydraulic telescopic column 110 is arranged at the top inside the conveying box 100. The first hydraulic telescopic column 110 is fixed on the top of the conveying box 100. A descending fixed block 111 is arranged at the end of the first hydraulic telescopic column 110. The movement of the first hydraulic telescopic column 110 can drive the descending fixed block 111, so as to position the surface of the aluminum flat tubes 101. The descending fixed block 111 is located on the top of the cutting plate 107. A cutting groove 106 is arranged in the middle of the upper surface of the cutting plate 107. Two second hydraulic telescopic columns 109 are arranged on the upper surface of the conveying box 100. The two second hydraulic telescopic columns 109 are welded on the conveying box 100 and are close to the first hydraulic telescopic column 110. Cutting knives 102 are arranged at the ends of the two second hydraulic telescopic columns 109. The cutting knives are fixed at the ends of the second hydraulic telescopic columns 109. The cutting knives 102 are vertically corresponding to the cutting groove 106. The cutting knives 102 can cut the aluminum flat tubes 101. Due to the functions of the descending fixed block 111 and the fixed blocks 108, the stability of the aluminum flat tubes 101 is ensured;
[0024] The aluminum flat tube 101 can be transported by the roller 104 under the conveying action, but because of the drive of the anti-deviation mechanism 200, the rotating roller 206 pushes the aluminum flat tube 101, thereby preventing the aluminum flat tube 101 from deviating during the conveying process, and then the fixed block 108 is pushed against the aluminum flat tube 101 under the action of the telescopic column 103, and then the fixed block 111 is lowered to fix the top of the aluminum flat tube 101 through the action of the hydraulic telescopic column 110, and the cutting knife 102 cuts the aluminum flat tube 101 under the drive of the hydraulic telescopic column 109.
[0025] Anti-deviation mechanism 200 Figure 2 The enlarged picture of point A in Figure 3 As shown,
[0026] The anti-deviating mechanism 200 includes a groove 207, a mounting seat 205, a slider 204 and a rotating roller 206. The fixing plate 105 is provided with a groove 207. Two sliders 204 are arranged inside the groove 207. The two sliders 204 can move in the groove 207. The upper surfaces of the two sliders 204 are provided with a mounting seat 205. The mounting seat 205 is fixed to the slider 204 by welding. The rotating roller 206 is arranged in the mounting seat 205 through a pin shaft.
[0027] A bidirectional screw rod 203 is arranged in the groove 207. The bidirectional screw rod 203 can rotate in the groove 207. The bidirectional screw rod 203 is arranged to penetrate inside the two sliders 204. The rotation of the bidirectional screw rod 203 can drive the sliders 204.
[0028] Single groove pulley 210 Figure 4 Shown
[0029] The anti-deviating mechanism 200 includes a single-groove pulley 210, a double-groove pulley 208 and a synchronous belt 209. Two single-groove pulleys 210 and a double-groove pulley 208 are arranged at the side end of the conveying box 100. The two single-groove pulleys 210 and the double-groove pulley 208 are respectively fixed to the ends of the bidirectional screw rod 203. The double-groove pulley 208 and the single-groove pulley 210 are fixed to the ends of the bidirectional screw rod 203. The double-groove pulley 208 is located at the center of the single-groove pulley 210. The two single-groove pulleys 210 are arranged to be driven by the synchronous belt 209 and the double-groove pulley 208. Through the rotation of the double-groove pulley 208, the synchronous belt 209 drives the single-groove pulley 210.
[0030] Fixed cover 201 Figure 2 As shown,
[0031] The anti-offset mechanism 200 includes a fixed cover 201. The fixed cover 201 is provided at the side end of the conveying box 100 and is fixed to the conveying box 100 by welding. The fixed cover 201 can protect the internal parts from wear.
[0032] The anti-offset mechanism 200 includes a motor 202. The motor 202 is provided at the side end of the fixed cover 201. The fixed cover 201 provides support for the motor 202. The output shaft of the motor 202 is fixedly provided on the double-groove pulley 208. The output shaft of the motor 202 can drive the double-groove pulley 208 to rotate.
[0033] The foot 112 is as Figure 2 shown
[0034] The bottom of the conveying box 100 is provided with feet 112, and the feet 112 are used to support the conveying box 100.
[0035] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0036] The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle described in the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.
Claims
1. A cutting machine for producing microchannel aluminum flat tubes, characterized in that: The invention comprises a conveying box (100), wherein a plurality of rollers (104) are rotatably arranged in the conveying box (100), three fixed plates (105) are arranged at the inlet end of the rollers (104), a cutting plate (107) is arranged at the outlet end of the rollers (104), an aluminum flat tube (101) is arranged on the upper surface of the rollers (104), a rotating roller (206) in an anti-deviating mechanism (200) is arranged on the fixed plate (105), and the rotating roller (206) is arranged to contact the two sides of the aluminum flat tube (101), and two telescopic columns (103) are arranged on both sides of the conveying box (100). The ends of the two telescopic columns (103) are provided with fixed blocks (108), and the fixed blocks (108) are slidably arranged with the upper surface of the cutting plate (107). The top of the conveying box (100) is provided with a hydraulic telescopic column 1 (110), and the end of the hydraulic telescopic column 1 (110) is provided with a descending fixed block (111), and the descending fixed block (111) is located at the top of the cutting plate (107). The cutting plate (107) has a cutting groove (106) in the middle of the upper surface. The upper surface of the conveying box (100) is provided with two hydraulic telescopic columns 2 (109), and the hydraulic telescopic columns The ends of the two (109) are each provided with a cutting knife (102), the cutting knife (102) and the cutting groove (106) correspond to each other up and down, the anti-deviating mechanism (200) comprises a groove (207), the fixing plate (105) is provided with a groove (207), two sliders (204) are provided inside the groove (207), the upper surfaces of the two sliders (204) are provided with a mounting seat (205), a rotating roller (206) is provided in the mounting seat (205) through a pin shaft, a bidirectional screw rod (203) is provided in the groove (207), and the bidirectional screw rod (203) passes through the groove (207). The anti-deviating mechanism (200) is arranged inside the two sliders (204), and comprises a single-groove pulley (210), a double-groove pulley (208) and a synchronous belt (209). The side end of the conveying box (100) is provided with two single-groove pulleys (210) and a double-groove pulley (208). The two single-groove pulleys (210) and the double-groove pulley (208) are respectively fixed on the ends of the screw rod. The double-groove pulley (208) is located at the center of the single-groove pulley (210). The double-groove pulley (208) is arranged to be driven by the two single-groove pulleys (210) through the synchronous belt (209).
2. A cutting machine for producing microchannel aluminum flat tubes according to claim 1, characterized in that: The anti-deviation mechanism (200) comprises a fixed cover (201), and the side end of the conveying box (100) is provided with a fixed cover (201).
3. A cutting machine for producing microchannel aluminum flat tubes as claimed in claim 2, characterized in that: The anti-deviating mechanism (200) comprises a motor (202), the side end of the fixed cover (201) is provided with the motor (202), and the output shaft of the motor (202) is fixedly arranged on a double-groove pulley (208).
4. A cutting machine for producing microchannel aluminum flat tubes according to claim 1, characterized in that: The bottom of the conveying box (100) is provided with a foot (112).