Efficient gear machining equipment
By introducing auxiliary devices into gear processing equipment, automatic fixing and moving gears are solved, the problem of cumbersome operation of existing equipment is solved, and efficient processing of multiple gears and improvement of equipment usage efficiency is achieved.
Patent Information
- Application Number
- CN202422106438.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When processing multiple gears, existing equipment needs to frequently close and restart the hob, resulting in cumbersome operation steps and affecting the efficiency of the processing equipment.
An efficient gear processing equipment is designed, and multiple gears are fixed on the placement plate using auxiliary devices, and the gears are automatically moved and processed through sliding blocks and motor-driven gears.
Through automated auxiliary devices, efficient machining of multiple gears is achieved, operating steps are reduced, and processing efficiency and equipment use effect are improved.
Smart Images
Figure CN222971152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to an efficient gear processing device. Background Art
[0002] A gear processing device is a device for processing gears into a formed state, and the processed gears are used for transmission in various machines.
[0003] When processing noise-reducing gears, the gears will be placed on the workbench, then the positions of the gears are fixed, and then the hob on the bracket will cut the edges of the gears to quickly complete the processing of the gears. When processing multiple gears, it is necessary to turn off the hob, remove the processed gears, then fix the new gears again, and then restart the hob to process the gears, resulting in more operation steps and then affecting the use efficiency of the gear processing device. Summary of the Utility Model
[0004] The utility model aims to solve the problem that when processing multiple gears, it is necessary to turn off the hob, remove the processed gears, then fix the new gears again, and then restart the hob to process the gears, resulting in more operation steps and then affecting the use efficiency of the gear processing device, and proposes an efficient gear processing device.
[0005] To achieve the above object, the utility model adopts the following technical scheme: An efficient gear processing device includes a workbench, a bracket is arranged on one side of the workbench, a hob is arranged on one side of the bracket, an auxiliary device is arranged on one side of the workbench, and the auxiliary device can sequentially move the gears to be processed to the hob for processing.
[0006] The effects achieved by the above components are as follows: When processing noise-reducing gears, the gears will be placed on the workbench, then the positions of the gears are fixed, and then the hob on the bracket will cut the edges of the gears to quickly complete the processing of the gears, and then the auxiliary device drives the gears to be processed subsequently to reach the hob for processing, so that the gear processing device can efficiently complete the processing of multiple gears.
[0007] Preferably, the auxiliary device includes a bottom plate, the bottom plate is fixedly connected to the workbench, a toothed plate is fixedly connected to one side of the bottom plate, a chute is opened on one side of the bottom plate, a sliding block is slidably connected inside the chute on one side of the bottom plate, a first motor is fixedly connected to one side of the sliding block, a driving gear is fixedly connected to the output end of the first motor, the driving gear meshes with the toothed plate, an auxiliary plate is fixedly connected to one side of the sliding block, a plurality of second motors are fixedly connected to one side of the auxiliary plate, and a placing plate is fixedly connected to the output ends of the plurality of second motors.
[0008] The effect achieved by the above-mentioned components is: when processing a batch of noise reduction gears, the processed gears are placed on the placement plate on the side of the second motor for fixing, and then after starting the hob, the processed gears on the second motor on the auxiliary plate closest to the hob are rotated for processing. After the processing is completed, the first motor on the side of the sliding block can be started to drive the driving gear to move on the toothed plate, and then the sliding block will slide inside the slide groove on one side of the bottom plate, and then the auxiliary plate will be moved by the sliding block, so that the processed gears on several second motors at the upper end are close to the hob for processing. By using the auxiliary device, all the gears in the same batch that need to be processed can be fixed to the placement plate, and then the auxiliary plate can be moved to allow the gears on the placement plate to be processed in turn, thereby improving the processing efficiency of the noise reduction gears and thereby improving the use effect of the gear processing equipment.
[0009] Preferably, one side of the sliding block is fixedly connected to a support plate, and one side of the support plate is fixedly connected to the auxiliary plate.
[0010] The effect achieved by the above components is: by using the support plate, the auxiliary plate on the sliding block is supported so that the side of the auxiliary plate away from the sliding block will not be bent by force.
[0011] Preferably, an anti-slip component is provided on one side of the sliding block.
[0012] The effect achieved by the above components is: by using the anti-slip assembly, the connection strength between the sliding block and the sliding rail can be improved to prevent the sliding block from being detached from the sliding groove on one side of the bottom plate.
[0013] Preferably, the anti-slip assembly comprises a through hole formed on the sliding block, an anti-slip block is slidably connected inside the through hole on one side of the sliding block, and the anti-slip block is fixedly connected to the bottom plate.
[0014] The effect achieved by the above components is: by sliding the anti-slip block inside the through hole on one side of the sliding block, the connection strength between the sliding block and the bottom plate is improved to prevent the sliding block from being detached from the sliding groove on one side of the bottom plate.
[0015] Preferably, a protective device is provided on one side of the auxiliary plate, and the protective device includes a bolt, which is threadedly connected to the auxiliary plate, one side of the bolt is threadedly connected to a connecting plate, one side of the connecting plate is fixedly connected to a protective cover, and one side of the protective cover is provided with a plurality of heat dissipation holes.
[0016] The effects achieved by the above components are as follows: When using the second motor, the protective cover with heat dissipation holes can be moved to shield and protect the second motor. Then, turn the bolt so that the bolt passes through the connecting plate and is fixed to the auxiliary plate, and then the position of the protective cover is fixed. By using the protection device, the second motor can be protected to avoid damage caused by force.
[0017] Preferably, a positioning block is fixedly connected to one side of the auxiliary plate, and the size of one side of the positioning block is adapted to the size of the connecting plate.
[0018] The effects achieved by the above components are as follows: By using the positioning block, the position of the connecting plate on the auxiliary plate can be quickly positioned, which facilitates the subsequent fixation of the connecting plate with bolts.
[0019] Preferably, a gasket abuts against one side of the bolt, and one side of the gasket is fixedly connected to the connecting plate.
[0020] The effects achieved by the above components are as follows: By using the gasket, the friction between the bolt and the connecting plate is increased, so that the bolt can fix the connecting plate more firmly.
[0021] In summary, the beneficial effects of the present utility model are as follows:
[0022] By using the auxiliary device, all the gears to be processed in the same batch can be fixed to the placement plate, and then the auxiliary plate is moved so that the gears on the placement plate are processed in sequence, thereby improving the processing efficiency of the noise reduction gears and further improving the use effect of the gear processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0024] Figure 2 is a three-dimensional structural schematic diagram of the auxiliary device of the present utility model;
[0025] Figure 3 is the present utility model Figure 2 enlarged view of part A;
[0026] Figure 4 is the present utility model Figure 2 enlarged view of part B.
[0027] Legend: 1. Workbench; 2. Auxiliary device; 21. Base plate; 22. Tooth plate; 23. Chute; 24. Slide block; 25. First motor; 26. Driving gear; 27. Auxiliary plate; 28. Second motor; 29. Placing plate; 210. Support plate; 211. Anti - detachment component; 2111. Through - hole; 2112. Anti - detachment block; 3. Protective device; 31. Bolt; 32. Connecting plate; 33. Protective cover; 34. Heat dissipation hole; 35. Positioning block; 36. Gasket; 4. Bracket; 5. Hob. Detailed implementation
[0028] Refer to Figures 1-4 As shown in the figure, this embodiment discloses an efficient gear processing device, including a workbench 1. A bracket 4 is provided on one side of the workbench 1, a hob 5 is provided on one side of the bracket 4, and an auxiliary device 2 is provided on one side of the workbench 1. The auxiliary device 2 can move the gears to be processed to the hob 5 in sequence for processing. When processing noise - reducing gears, the gears are placed on the workbench 1, then the positions of the gears are fixed, and then the hob 5 on the bracket 4 cuts the edges of the gears to quickly complete the processing of the gears. Then, the auxiliary device 2 drives the gears to be processed subsequently to the hob 5 for processing, so that the gear processing device can efficiently complete the processing of multiple gears.
[0029] Refer to Figures 1-4As shown in the figure, this embodiment discloses that the auxiliary device 2 includes a bottom plate 21. The bottom plate 21 is fixedly connected to the workbench 1. A toothed plate 22 is fixedly connected to one side of the bottom plate 21. A chute 23 is opened on one side of the bottom plate 21. A sliding block 24 is slidably connected inside the chute 23 on one side of the bottom plate 21. A first motor 25 is fixedly connected to one side of the sliding block 24. The output end of the first motor 25 is fixedly connected to a driving gear 26. The driving gear 26 meshes with the toothed plate 22. A supporting plate 27 is fixedly connected to one side of the sliding block 24. A plurality of second motors 28 are fixedly connected to one side of the supporting plate 27. The output ends of the plurality of second motors 28 are fixedly connected to a placing plate 29. When processing a batch of noise-reducing gears, the gears to be processed are placed on the placing plate 29 on one side of the second motor 28 for fixation. Then, after starting the hob 5, the gears to be processed on the second motor 28 on the side of the supporting plate 27 closest to the hob 5 are rotated for processing. After the processing is completed, the first motor 25 on one side of the sliding block 24 can be started to drive the driving gear 26 to move on the toothed plate 22 by the first motor 25. Then, the sliding block 24 will slide inside the chute 23 on one side of the bottom plate 21. Immediately afterwards, the supporting plate 27 is driven by the sliding block 24 to move, so that the gears to be processed on the upper plurality of second motors 28 are close to the hob 5 for processing. By using the auxiliary device 2, all the gears to be processed in the same batch can be fixed to the placing plate 29, and then the supporting plate 27 is moved to sequentially process the gears on the placing plate 29, thereby improving the processing efficiency of the noise-reducing gears and further improving the use effect of the gear processing equipment.
[0030] Referring to Figures 1-4 As shown in the figure, this embodiment discloses that a supporting plate 210 is fixedly connected to one side of the sliding block 24. One side of the supporting plate 210 is fixedly connected to the supporting plate 27. By using the supporting plate 210, the supporting plate 27 on the sliding block 24 is supported, so that the side of the supporting plate 27 far from the sliding block 24 will not be bent under force.
[0031] Referring to Figures 1-4 As shown in the figure, this embodiment discloses that an anti-disengagement component 211 is provided on one side of the sliding block 24. By using the anti-disengagement component 211, the connection strength between the sliding block 24 and the slide rail can be improved, and the sliding block 24 can be prevented from disengaging from the chute 23 on one side of the bottom plate 21. The anti-disengagement component 211 includes a through hole 2111 opened on the sliding block 24. An anti-disengagement block 2112 is slidably connected inside the through hole 2111 on one side of the sliding block 24. The anti-disengagement block 2112 is fixedly connected to the bottom plate 21. By sliding the anti-disengagement block 2112 inside the through hole 2111 on one side of the sliding block 24, the connection strength between the sliding block 24 and the bottom plate 21 is improved, and the sliding block 24 can be prevented from disengaging from the chute 23 on one side of the bottom plate 21.
[0032] Referring to Figures 1-4As shown in the figure, one side of the auxiliary plate 27 of this embodiment is provided with a protection device 3. The protection device 3 includes a bolt 31, the bolt 31 is threadedly connected to the auxiliary plate 27, a connecting plate 32 is threadedly connected to one side of the bolt 31, a protective cover 33 is fixedly connected to one side of the connecting plate 32, and a plurality of heat dissipation holes 34 are opened on one side of the protective cover 33. When using the second motor 28, the protective cover 33 with heat dissipation holes 34 can be moved to shield and protect the second motor 28, and then the bolt 31 is rotated so that the bolt 31 passes through the connecting plate 32 and is fixed to the auxiliary plate 27, and then the position of the protective cover 33 is fixed. By using the protection device 3, the second motor 28 can be protected to avoid the situation of the second motor 28 being damaged by force.
[0033] Refer to Figures 1-4 As shown in the figure, one side of the auxiliary plate 27 of this embodiment is fixedly connected with a positioning block 35, and the size of one side of the positioning block 35 is adapted to the size of the connecting plate 32. By using the positioning block 35, the position of the connecting plate 32 on the auxiliary plate 27 can be quickly positioned, so as to facilitate the subsequent fixing of the connecting plate 32 by the bolt 31. One side of the bolt 31 abuts against a gasket 36, and one side of the gasket 36 is fixedly connected to the connecting plate 32. By using the gasket 36, the friction between the bolt 31 and the connecting plate 32 is increased, so that the bolt 31 can fix the connecting plate 32 more firmly.
[0034] Working principle: When processing a batch of noise-reducing gears, the gear to be processed is placed and fixed on the placing plate 29 on one side of the second motor 28. Then, after starting the hob 5 on the bracket 4 on one side of the workbench 1, the gear to be processed on the second motor 28 on the side of the auxiliary plate 27 closest to the hob 5 is rotated for processing. After the processing is completed, the first motor 25 on one side of the sliding block 24 can be started, so that the first motor 25 drives the driving gear 26 to move on the toothed plate 22, and then the sliding block 24 will slide inside the chute 23 on one side of the bottom plate 21. At this time, the anti-slip block 2112 slides inside the through hole 2111 on one side of the sliding block 24 to improve the connection strength between the sliding block 24 and the bottom plate 21. Immediately afterwards, the auxiliary plate 27 is driven by the sliding block 24 to move, so that the gears to be processed on the upper plurality of second motors 28 are close to the hob 5 for processing.
[0035] When using the second motor 28, the protective cover 33 with heat dissipation holes 34 can be moved to shield and protect the second motor 28, and then the bolt 31 is rotated so that the bolt 31 passes through the connecting plate 32 and is fixed to the auxiliary plate 27, and then the position of the protective cover 33 is fixed.
Claims
1. An efficient gear processing device, comprising a workbench (1), characterized in that: A support (4) is provided on one side of the workbench (1), a hob (5) is provided on one side of the support (4), and an auxiliary device (2) is provided on one side of the workbench (1). The auxiliary device (2) can move the gears to be processed to the hob (5) in sequence for processing.
2. The high-efficiency gear processing equipment according to claim 1, characterized in that: The auxiliary device (2) comprises a base plate (21), the base plate (21) is fixedly connected to the workbench (1), a tooth plate (22) is fixedly connected to one side of the base plate (21), a slide groove (23) is provided on one side of the base plate (21), a sliding block (24) is slidably connected inside the slide groove (23) on one side of the base plate (21), a first motor (25) is fixedly connected to one side of the sliding block (24), a driving gear (26) is fixedly connected to the output end of the first motor (25), the driving gear (26) is meshed with the tooth plate (22), an auxiliary plate (27) is fixedly connected to one side of the sliding block (24), a plurality of second motors (28) are fixedly connected to one side of the auxiliary plate (27), and a placement plate (29) is fixedly connected to the output ends of the plurality of second motors (28).
3. The high-efficiency gear processing equipment according to claim 2, characterized in that: One side of the sliding block (24) is fixedly connected to a support plate (210), and one side of the support plate (210) is fixedly connected to an auxiliary plate (27).
4. The high-efficiency gear processing equipment according to claim 3 is characterized in that: An anti-slip component (211) is provided on one side of the sliding block (24).
5. The high-efficiency gear processing equipment according to claim 4, characterized in that: The anti-slip assembly (211) comprises a through hole (2111) provided on the sliding block (24); an anti-slip block (2112) is slidably connected inside the through hole (2111) on one side of the sliding block (24); and the anti-slip block (2112) is fixedly connected to the bottom plate (21).
6. The high-efficiency gear processing equipment according to claim 5, characterized in that: A protective device (3) is provided on one side of the auxiliary plate (27), and the protective device (3) comprises a bolt (31), and the bolt (31) is threadedly connected to the auxiliary plate (27), and one side of the bolt (31) is threadedly connected to a connecting plate (32), and one side of the connecting plate (32) is fixedly connected to a protective cover (33), and one side of the protective cover (33) is provided with a plurality of heat dissipation holes (34).
7. The high-efficiency gear processing equipment according to claim 6, characterized in that: A positioning block (35) is fixedly connected to one side of the auxiliary plate (27), and the size of one side of the positioning block (35) is matched with the size of the connecting plate (32).
8. The high-efficiency gear processing equipment according to claim 7, characterized in that: One side of the bolt (31) is in contact with a gasket (36), and one side of the gasket (36) is fixedly connected to the connecting plate (32).