Double-penetrating cable marker automatic machine

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By designing a double-through number tube automatic machine containing multiple key components, the problems of low automation and low stability in the prior art are solved, accurate movement, simple operation and stable performance are achieved, error rate and consumable use are reduced, and work efficiency and device usage are improved.

CN222971457UActive Publication Date: 2025-06-13CHANGZHOU HECHANG INTELLIGENT TECH CO LTD

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Patent Information

Application Number: CN202421935670.8
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-08-12
Publication Date: 2025-06-13
Estimated Expiration: 2034-08-12

AI Technical Summary

Technical Problem

The existing double-passing number tube automatic machine has low degree of automation, low stability, and low accuracy. Some processes rely on manual operations, which can easily lead to errors, waste consumables and increase labor intensity.

Method used

A double-pass number tube automatic machine including the chassis main body, panel, wire mechanism, wire collection mechanism, rear peeling gear box mechanism, double-pass tool holder mechanism, number tube thermal printing mechanism, number tube connection mechanism and front peeling mechanism are designed. Through the coordinated work of these components, automated processing is realized.

Benefits of technology

It improves the degree of automation of the device, achieves accurate movement, simple operation and stable performance, reduces personnel operation errors, ensures product stability, achieves zero errors, saves consumables, and saves labor, reduces staff's labor intensity, and improves the effectiveness of the device.

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Abstract

The utility model belongs to the technical field of wire harness processing, and particularly relates to a double-penetrating cable marker automatic machine, which comprises a case main body and a case main body fixedly mounted at the bottom of the case main body, and further comprises a panel, the panel is mounted in the case main body; the wire guide mechanism is fixedly mounted on the upper surface of the panel through a fastening bolt and is arranged outside the case main body; the take-up mechanism is fixedly mounted on the upper surface of the panel through a fastening bolt, and is arranged in the panel; the rear stripping gear box mechanism is fixedly mounted on the upper surface of the panel through bolts, the automation degree of the device can be improved, accurate action, simple operation and stable performance are achieved, operation errors of personnel are reduced, the stability of products is guaranteed, zero errors are really achieved, consumables are saved, labor is saved, the production efficiency is improved, and the production cost is reduced. The labor intensity of workers is reduced, and the using effect of the device is improved.

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Description

Technical Field

[0001] The utility model belongs to the technical field of wire harness processing, and particularly relates to a double-through number tube automatic machine. Background Art

[0002] The working principle of the double-through number tube is based on optical and mechanical coding technologies. It is a device composed of two concentric tubes, and each tube has a series of openings and closed parts, forming a specific coding pattern. When a light source irradiates these coding patterns, different optical signals are generated according to the positions of the openings and closures. These signals are received and decoded by the receiving end, thereby reading out the transmitted information. In order to improve the manufacturing efficiency of the double-through number tube, a double-through number tube automatic machine is required.

[0003] The current double-through number tube automatic machines have low automation, low stability, and low accuracy. Some processes are processed manually, which easily leads to errors, wastes consumables, increases the labor intensity of workers, and reduces the use effect of the device.

[0004] To solve the above problems, a double-through number tube automatic machine is proposed in this application. Content of the Utility Model

[0005] To solve the problems raised in the above background art, the utility model provides a double-through number tube automatic machine, which has the characteristics of accurate actions, simple operation, stable performance, reducing human operation errors, ensuring the stability of products, truly achieving zero errors, saving consumables, and saving labor.

[0006] To achieve the above object, the utility model provides the following technical solution: A double-through number tube automatic machine includes a chassis main body and a chassis main body fixedly installed at the bottom of the chassis main body, and also includes a panel.

[0007] The panel is installed inside the chassis main body.

[0008] A wire guiding mechanism, which is fixedly installed on the upper surface of the panel by fastening bolts and is arranged outside the chassis main body.

[0009] A wire winding mechanism, which is fixedly installed on the upper surface of the panel by fastening bolts and is arranged inside the panel.

[0010] A rear stripping gearbox mechanism, which is fixedly installed on the upper surface of the panel by bolts, and the rear stripping gearbox mechanism is fixedly connected to the wire winding mechanism.

[0011] A double-through tool rest mechanism, which is fixedly installed on the upper surface of the panel by bolts and is connected to the rear stripping gearbox mechanism.

[0012] Number tube hot stamping mechanism, which is fixedly installed on the upper surface of the panel by bolts;

[0013] Number tube receiving mechanism, which is fixedly installed on the upper surface of the panel by bolts. The number tube receiving mechanism is arranged on the right side of the number tube hot stamping mechanism and corresponds to the number tube hot stamping mechanism;

[0014] Front peeling mechanism, which is fixedly installed on the upper surface of the panel by bolts. The front peeling mechanism corresponds to the wire end of the wire mechanism.

[0015] As an optimization of the double - through number tube automatic machine of the present utility model, a touch screen is fixedly installed on the front end face of the chassis main body by bolts, and the touch screen is designed in an inclined structure. At the side opening of the chassis main body, symmetrically arranged side plates are hinged by a hinge shaft, and a cover plate is hinged by a hinge shaft at the top opening of the chassis main body.

[0016] As an optimization of the double - through number tube automatic machine of the present utility model, the double - through tool rest mechanism includes a tool rest, an upper tool rest and a lower tool rest. The upper tool rest and the lower tool rest are fixedly installed on the tool rest by fastening bolts.

[0017] As an optimization of the double - through number tube automatic machine of the present utility model, the cutting tools on the upper tool rest and the lower tool rest that are close to each other are both provided with V - shaped grooves to adapt to number tubes of different diameters.

[0018] As an optimization of the double - through number tube automatic machine of the present utility model, the blade on the front peeling mechanism is covered by a tool arm to ensure the safety of operators.

[0019] As an optimization of the double - through number tube automatic machine of the present utility model, the tool arm on the front peeling mechanism is adjustable and can adjust its position according to the actual situation of the number tube.

[0020] As an optimization of the double - through number tube automatic machine of the present utility model, the wire mechanism can be adjusted to different spacings through an adjusting screw rod to adapt to different number tubes.

[0021] Compared with the prior art, the beneficial effects of the present utility model are:

[0022] This device can improve the automation degree of the device, achieve precise actions, simple operation, stable performance, reduce human operation errors, ensure the stability of products, truly achieve zero errors, save consumables, save labor, reduce the labor intensity of workers, and improve the use effect of the device. Description of the Drawings

[0023] The accompanying drawings are used to provide a further understanding of the present utility model and form a part of the description. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0024] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0025] Figure 2 is a right view of the whole structure in the present utility model;

[0026] Figure 3 is a front view of the whole structure in the present utility model;

[0027] Figure 4 is a schematic structural diagram of the rear peeling gearbox mechanism and the double tool rest mechanism in the present utility model;

[0028] Figure 5 is an exploded view of the structures of the tool holder, the upper tool rest and the lower tool rest in the present utility model;

[0029] Figure 6 is a schematic structural diagram of the panel and the rear peeling gearbox mechanism in the present utility model;

[0030] Figure 7 is a schematic structural diagram of the panel and the wire mechanism in the present utility model;

[0031] Figure 8 is a schematic structural diagram of the panel and the number tube connecting mechanism in the present utility model;

[0032] Figure 9 is a schematic structural diagram of the panel and the wire winding mechanism in the present utility model;

[0033] Figure 10 is a schematic structural diagram of the panel and the front peeling mechanism in the present utility model

[0034] In the figure: 1. Main body of the chassis; 101. Touch screen; 102. Side plate; 103. Cover plate; 2. Main body of the bottom box; 3. Panel; 4. Wire mechanism; 5. Wire winding mechanism; 6. Rear peeling gearbox mechanism; 7. Number tube hot stamping mechanism; 8. Number tube connecting mechanism; 9. Double tool rest mechanism; 901. Tool holder; 902. Upper tool rest; 903. Lower tool rest; 10. Front peeling mechanism. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0036] Embodiment 1

[0037] As Figures 1-10 shown:

[0038] A double-through number tube automatic machine includes a chassis main body 1 and a chassis main body 1 fixedly installed at the bottom of the chassis main body 1, and further includes a panel 3; the panel 3 is installed inside the chassis main body 1;

[0039] A wire guiding mechanism 4, the wire guiding mechanism 4 is fixedly installed on the upper surface of the panel 3 through a fastening bolt and is arranged outside the chassis main body 1;

[0040] A wire winding mechanism 5, the wire winding mechanism 5 is fixedly installed on the upper surface of the panel 3 through a fastening bolt and is arranged inside the panel 3;

[0041] A rear stripping gearbox mechanism 6, the rear stripping gearbox mechanism 6 is fixedly installed on the upper surface of the panel 3 through bolts, and the rear stripping gearbox mechanism 6 is fixedly connected to the wire winding mechanism 5;

[0042] A double-through tool rest mechanism 9, the double-through tool rest mechanism 9 is fixedly installed on the upper surface of the panel 3 through bolts and is connected to the rear stripping gearbox mechanism 6;

[0043] A number tube hot stamping mechanism 7, the number tube hot stamping mechanism 7 is fixedly installed on the upper surface of the panel 3 through bolts;

[0044] A number tube receiving mechanism 8, the number tube receiving mechanism 8 is fixedly installed on the upper surface of the panel 3 through bolts, the number tube receiving mechanism 8 is arranged on the right side of the number tube hot stamping mechanism 7 and corresponds to the number tube hot stamping mechanism 7;

[0045] The front peeling mechanism 10 is fixedly mounted on the upper surface of the panel 3 by bolts, and the front peeling mechanism 10 corresponds to the wire end of the wire mechanism 4. The front surface of the chassis body 1 is fixedly mounted with a touch screen 101 by bolts, and the touch screen 101 is designed with an inclined structure. The side opening of the chassis body 1 is hinged with a symmetrically arranged side panel 102 through a hinge axis, and the top opening of the chassis body 1 is hinged with a cover plate 103 through a hinge axis. The double-through knife holder mechanism 9 includes a knife seat 901 and an upper knife holder 902. And the lower tool holder 903, the upper tool holder 902 and the lower tool holder 903 are fixedly installed on the tool holder 901 by fastening bolts, the knives close to each other on the upper tool holder 902 and the lower tool holder 903 are provided with V-shaped grooves, and can adapt to number tubes of different diameters, the blade on the front stripping mechanism 10 is covered by a knife arm to ensure the safety of the operator, the knife arm on the front stripping mechanism 10 is adjustable, and the position can be adjusted according to the actual situation of the number tube, and the wire mechanism 4 can adjust different intervals by adjusting the screw to adapt to different number tubes.

[0046] In this embodiment: first, place the number tube on the number tube bracket (not shown in the figure), and insert the number tube into the wire mouth of the wire mechanism 4. First, the total length and stripping parameters of the wire can be set on the touch screen 101. At the same time, the parameters to be processed are adjusted through the industrial computer. Click the start button (not shown in the figure) to automatically process the number tube. Then, the number tube is driven by the driving wheel of the wire mechanism 4. At the same time, the wire mechanism 4 can adjust different spacings by adjusting the screw rod to adapt to number tubes of different diameters, and stably transport the number tube, thereby improving the flexibility and practicality of the device. Drive it to the front stripping mechanism 10, fix the number tube in the clamping mechanism of the front stripping mechanism 10 (not shown in the figure) to ensure that it is stable and motionless, adjust the cutting depth of the stripping knife so that it can just cut the insulation layer without damaging the metal part of the wire and cable, start the stripping knife, and strip the end of the wire and cable. The stripping knife can be rotary cutting or linear cutting, depending on the design of the stripping mechanism. After the stripping is completed;

[0047] By passing two number tubes onto the wires and cables through the double-threading knife holder mechanism 9, the user can conveniently insert the number tubes on two or more lines at the same time and cut them to the required length, thereby achieving the purpose of quickly marking multiple cables, thus achieving the purpose of quickly marking multiple cables, improving work efficiency, ensuring clear and unified line identification, and facilitating later maintenance and troubleshooting;

[0048] Subsequently, the end of the wire and cable is skinned by the rear stripping gearbox mechanism 6. Different from the front stripping mechanism 10, the rear stripping gearbox mechanism 6 skins the wire and cable after the number tube is threaded, so that the metal part of the end of the wire and cable can be exposed, facilitating subsequent connection or welding operations. Then, in the case of extending the length of the number tube or connecting number tubes with different identifications, the connecting number tube mechanism 8 ensures that the connecting part of the number tube is firm and reliable, avoiding loosening or falling off at the connection, which may affect the identification effect of the wire and cable. Subsequently, the number tube is introduced into the number tube hot stamping mechanism 7. The number tube in the number tube hot stamping mechanism 7 exceeds the cutter part by 1-2 mm. Through the number tube hot stamping mechanism 7, the dye on the ribbon is printed onto the number tube by high temperature to form a permanent identification. The number tube is usually used for the identification of wire and cable to facilitate distinction and recognition;

[0049] After a series of operations are completed and the number tube threading is finished, the wire and cable is neatly collected by the wire take-up mechanism 5 for subsequent processing, storage or transportation. Through this operation, the processes of printing the number tube, cutting, stripping the wire, and threading the number tube are combined into one, and the fast and efficient automatic processing is completed, truly achieving zero errors, saving consumables, saving labor, with precise movements, simple operation, stable performance, reducing personnel operation errors, and ensuring the stability of the product. The mechanism part is controlled by a transmission motor, with high speed, high stability, and high precision, further improving the use effect of the device.

[0050] It should be noted that: each mechanical structure of the machine is covered with a protective cover to ensure the safety of the operator and with a beautiful and generous appearance.

[0051] Finally, it should be noted that: the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A double-threaded number tube automatic machine, comprising a chassis body (1) and a chassis body (1) fixedly mounted on the bottom of the chassis body (1), characterized in that: Also includes a panel (3); The panel (3) is installed inside the chassis body (1); A wire guide mechanism (4), the wire guide mechanism (4) being fixedly mounted on the upper surface of the panel (3) by means of fastening bolts and being arranged outside the chassis body (1); A wire-receiving mechanism (5), the wire-receiving mechanism (5) being fixedly mounted on the upper surface of the panel (3) by means of fastening bolts and being arranged inside the panel (3); A rear stripping gear box mechanism (6), wherein the rear stripping gear box mechanism (6) is fixedly mounted on the upper surface of the panel (3) by means of bolts, and the rear stripping gear box mechanism (6) is fixedly connected to the wire taking-up mechanism (5); A double-penetrating knife holder mechanism (9), wherein the double-penetrating knife holder mechanism (9) is fixedly mounted on the upper surface of the panel (3) by means of bolts and is connected to the rear-peeling gear box mechanism (6); A number tube thermal printing mechanism (7), wherein the number tube thermal printing mechanism (7) is fixedly mounted on the upper surface of the panel (3) by means of bolts; A number tube receiving mechanism (8), the number tube receiving mechanism (8) is fixedly mounted on the upper surface of the panel (3) by means of bolts, the number tube receiving mechanism (8) is arranged on the right side of the number tube thermal printing mechanism (7) and corresponds to the number tube thermal printing mechanism (7); A front peeling mechanism (10) is fixedly mounted on the upper surface of the panel (3) by means of bolts, and the front peeling mechanism (10) corresponds to the wire end of the wire mechanism (4).

2. The double-threading number tube automatic machine according to claim 1, characterized in that: A touch screen (101) is fixedly mounted on the front face of the chassis body (1) by means of bolts, and the touch screen (101) is designed to be inclined in structure; symmetrically arranged side panels (102) are hingedly connected to the side opening of the chassis body (1) by means of hinge shafts; and a cover plate (103) is hingedly connected to the top opening of the chassis body (1) by means of hinge shafts.

3. The double number tube automatic machine according to claim 1, characterized in that: The double-through tool holder mechanism (9) comprises a tool holder (901), an upper tool holder (902) and a lower tool holder (903); the upper tool holder (902) and the lower tool holder (903) are fixedly mounted on the tool holder (901) by means of fastening bolts.

4. The double number tube automatic machine according to claim 3, characterized in that: The knives close to each other on the upper knife holder (902) and the lower knife holder (903) are provided with V-shaped grooves to adapt to number tubes of different diameters.

5. The double number tube automatic machine according to claim 4, characterized in that: The blade on the front peeling mechanism (10) is covered by a blade arm to ensure the safety of the operator.

6. The double number tube automatic machine according to claim 1, characterized in that: The knife arm on the front stripping mechanism (10) is adjustable and can adjust the position according to the actual situation of the number tube.

7. The double number tube automatic machine according to claim 1, characterized in that: The wire guide mechanism (4) can be adjusted to different intervals by adjusting the screw rod, so as to be suitable for different number tubes.