Metal plate fixed-distance cutting device for metal machining

By designing a metal plate fixed-distance cutting device integrating scales, moving components and cutting mechanisms, the problem of low cutting efficiency of multiple times of the same length in the prior art is solved, and fast and accurate metal plate cutting is achieved, and production efficiency is improved.

CN222971558UActive Publication Date: 2025-06-13ANHUI DUOHENG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421789254.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-13
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing metal plate cutting devices are very inefficient when performing multiple cuttings of the same length, requiring frequent measurements and limiting, resulting in cumbersome operation and inefficient efficiency.

Method used

A metal plate spacing cutting device for metal processing is designed, including a base, a moving component, a limiting component, a fixed component and a cutting mechanism. Through the cooperation of scale, a moving beam, a roller, a ball, a pressure sensor and a processor, an automated spacing cutting is achieved.

Benefits of technology

The device can quickly and accurately cut metal plates of the same length, improving production efficiency and reducing the cumbersomeness and error of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a metal plate fixed-distance cutting device for metal processing, which comprises a base and a cutting mechanism, a moving assembly, a limiting assembly and a fixing assembly are arranged above the base, a graduated scale is arranged on the upper wall of the base, the graduated scale is matched with the moving assembly and the cutting mechanism to work, and the moving assembly pushes a metal plate to slide into the fixing assembly through the limiting assembly. According to the scheme, the position of the cutting mechanism is adjusted through a graduated scale, a metal plate penetrates through two sets of rollers, one end of the metal plate is placed between two sets of balls, a motor is started to drive a moving assembly to move till the metal plate is located on a heightening plate, and a first bolt, a second bolt and a third bolt are rotated to make the rollers and the balls attached to the upper wall of the metal plate; the motor is started until the pressure sensor receives a signal and transmits the signal to the processor, the motor is stopped, the cutting mechanism works, the length of the cut metal plate is the set length, the cut metal plate is taken out in a sliding mode, the motor is started, and follow-up equidistant cutting is conducted through cooperation of the pressure sensor, the processor and the motor.
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Description

Technical Field

[0001] This application relates to the technical field of metal processing, and particularly to a device for cutting metal plates at a fixed distance for metal processing. Background Art

[0002] Metal processing is a broad and complex field, which refers to the production activities of humans processing materials with metal characteristics composed of metal elements or mainly composed of metal elements. It encompasses a variety of processes and technologies for transforming metal raw materials into final products with various shapes, sizes, and functions. Cutting metal plates at a fixed distance is an important link in the field of metal processing, which involves precise and efficient cutting of metal plates to meet the requirements of different industries for the size and shape of metal plates.

[0003] Cutting is an extremely important process. However, currently, when cutting metal plates, most are manual operations where the cutting line is drawn after measurement and then the cutting tool is used for cutting. The operation is rather cumbersome, and not only is the cutting accuracy poor. "A device for cutting metal plates at a fixed distance for metal processing with the publication number 'CN218659241U'" discloses that the metal plate to be cut is placed on a workbench, the cutting tool is installed on the inner top surface of a concave frame, the concave frame can be driven to slide through a linear guide rail, the size of the metal plate to be cut can be directly viewed through a scale, and then the metal plate can be conveniently cut by the sliding cutting tool. The operation is convenient, and the metal plate can be accurately cut at a fixed distance. However, in the actual use process of the above device, the distance needs to be measured every time a cut is made, and each cut requires limiting and releasing the limit, resulting in very low efficiency when making multiple cuts of the same length on the metal plate. Therefore, to solve the above problems, this application provides a device for cutting metal plates at a fixed distance for metal processing.

[0004] The above information disclosed in this background art is only used to increase the understanding of the background art of this application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Summary of the Utility Model

[0005] To solve the problem of very low efficiency when making multiple cuts of the same length, this application provides a device for cutting metal plates at a fixed distance for metal processing.

[0006] A device for cutting metal plates at a fixed distance for metal processing provided by this application includes a base and a cutting mechanism. A moving component, a limiting component, and a fixing component are arranged above the base. A scale is fixedly arranged on the upper wall of the base, and the scale cooperates with the moving component and the cutting mechanism. The limiting component is arranged between the cutting mechanism and the moving component, and the moving component pushes the metal plate into the fixing component through the limiting component.

[0007] Preferably, the moving component includes two first horizontal plates, the rear walls of the two first horizontal plates are fixedly connected by a first vertical plate, a first clamping plate is arranged between the two first horizontal plates, the upper first horizontal plate is provided with a through hole and is threadedly connected with a first bolt, the lower end of the first bolt is rotatably connected to the first clamping plate, and a heightening plate is fixedly arranged on the upper wall of the lower first horizontal plate.

[0008] Preferably, the limiting component includes a second horizontal plate and a lower horizontal plate, the two ends of the lower horizontal plate and the second horizontal plate are fixedly connected by two second vertical plates, a second clamping plate is arranged between the second horizontal plate and the lower horizontal plate, the second horizontal plate is provided with a through hole and is threadedly connected with a second bolt, and the lower end of the second bolt is rotatably connected to the second clamping plate.

[0009] Preferably, a moving beam is arranged above the base, the upper wall of the second horizontal plate is fixedly connected to the moving beam by two connecting rods, a plurality of rollers are rotatably arranged on the opposite sides of the second clamping plate and the lower horizontal plate, the upper walls of the rollers are flush with the upper wall of the heightening plate, and the rolling direction of the rollers is the moving direction of the metal plate.

[0010] Preferably, the fixing component includes a third horizontal plate and a fixing plate, the fixing plate is fixedly connected to the base, the rear walls of the third horizontal plate and the fixing plate are fixedly connected by a third vertical plate, a third clamping plate is arranged between the third horizontal plate and the fixing plate, the third horizontal plate is provided with a through hole and is threadedly connected with a third bolt, and the lower end of the third bolt is rotatably connected to the third clamping plate.

[0011] Preferably, a plurality of balls are rotatably arranged on the opposite sides of the fixing plate and the third clamping plate, the upper walls of the balls are flush with the upper wall of the heightening plate, a pressure sensor is fixedly arranged on the third vertical plate, the sensing plate of the pressure sensor is flush with the front wall of the third vertical plate, and the front wall of the third vertical plate is aligned with the zero scale line of the scale.

[0012] Preferably, a moving groove is provided through the upper wall of the base, a screw rod is rotatably arranged inside the moving groove, a motor for driving the screw rod to rotate is fixedly arranged on the side wall of the base, a moving block is slidably arranged inside the moving groove, the screw rod passes through the moving block and is threadedly connected thereto, and the upper wall of the moving block is fixedly connected to the first horizontal plate.

[0013] Preferably, a fixing frame is arranged on the upper wall of the base, and the two are fixedly connected by four support rods, and the moving beam is slidably connected to the fixing frame.

[0014] Preferably, the cutting mechanism is arranged below the moving beam and is slidably connected to the moving beam through a linear module.

[0015] Preferably, a processor is fixedly arranged on the upper wall of the base, and the processor is communicatively connected to the pressure sensor.

[0016] In summary, the present application includes the following beneficial technical effects:

[0017] Adjust the position of the cutting mechanism by moving the control scale with the moving beam. Pass the metal plate through two sets of rollers and place one end between two sets of ball bearings. Start the motor to drive the moving component to move until one end of the metal plate is above the heightening plate. Rotate the first bolt to clamp the metal plate, and then rotate the second bolt and the third bolt to make the rollers and ball bearings fit the upper wall of the metal plate. Start the motor again until the pressure sensor receives a signal and transmits it to the processor, then turn off the motor. At this time, the cutting mechanism works, and the length of the cut metal plate is the set length. After cutting, slide out the cut metal plate. Start the motor again, and through the cooperation of the pressure sensor, the processor and the motor, perform subsequent equidistant cutting. Compared with the comparative document, this device can quickly cut metal plates of the same length, improving production efficiency. Description of the Drawings

[0018] Figure 1 is the overall structural schematic diagram in the first embodiment of the present application;

[0019] Figure 2 is the structural schematic diagram of the moving component in the first embodiment of the present application;

[0020] Figure 3 is the structural schematic diagram of the limiting component in the first embodiment of the present application;

[0021] Figure 4 is the structural schematic diagram of the fixing component in the first embodiment of the present application.

[0022] Description of the reference numerals: 1, base; 2, moving component; 201, first horizontal plate; 202, first vertical plate; 203, first bolt; 204, first clamping plate; 205, heightening plate; 3, limiting component; 301, second horizontal plate; 302, connecting rod; 303, lower horizontal plate; 304, second vertical plate; 305, second clamping plate; 306, second bolt; 307, roller; 4, fixing component; 401, fixing plate; 402, third vertical plate; 403, third horizontal plate; 404, third clamping plate; 405, third bolt; 406, ball bearing; 407, pressure sensor; 5, fixing frame; 6, moving beam; 7, support rod; 8, cutting mechanism; 9, moving groove; 10, screw rod; 11, scale; 12, motor; 13, processor; 14, moving block. Detailed Description of the Embodiment

[0023] The following is a further detailed description of the present application in conjunction with the attached Figures 1-4 drawings.

[0024] Embodiment 1

[0025] Refer to Figures 1-4, a metal plate fixed-distance cutting device for metal processing, including a base 1 and a cutting mechanism 8. Above the base 1, there are a moving component 2, a limiting component 3, and a fixing component 4. A scale 11 is fixedly arranged on the upper wall of the base 1, and the scale 11 cooperates with the moving component 2 and the cutting mechanism 8. The limiting component 3 is arranged between the cutting mechanism 8 and the moving component 2 to keep the metal plate to be cut stable after cutting.

[0026] A fixed frame 5 is arranged on the upper wall of the base 1, and the two are fixedly connected by four support rods 7. Above the base 1, there is a moving beam 6, and the moving beam 6 is slidably connected to the fixed frame 5 and driven by a ball screw, which is the prior art and will not be elaborated here. The cutting mechanism 8 is arranged below the moving beam 6 and is slidably connected to the moving beam 6 through a linear module. The cutting mechanism 8 is a traditional rotating cutting structure, and its movement along the direction of the linear module is all existing mature technologies, and its implementation method does not affect the utility model content of this application, so it will not be elaborated.

[0027] The moving component 2 includes two first horizontal plates 201. The rear walls of the two first horizontal plates 201 are fixedly connected by a first vertical plate 202. A first clamping plate 204 is arranged between the two first horizontal plates 201. The upper first horizontal plate 201 is provided with a through hole and is threadedly connected with a first bolt 203. The lower end of the first bolt 203 is rotatably connected to the first clamping plate 204. A heightening plate 205 is fixedly arranged on the upper wall of the lower first horizontal plate 201.

[0028] The limiting component 3 includes a second horizontal plate 301 and a lower horizontal plate 303. The two ends of the lower horizontal plate 303 and the second horizontal plate 301 are fixedly connected by two second vertical plates 304. A second clamping plate 305 is arranged between the second horizontal plate 301 and the lower horizontal plate 303. The second horizontal plate 301 is provided with a through hole and is threadedly connected with a second bolt 306. The lower end of the second bolt 306 is rotatably connected to the second clamping plate 305. The upper wall of the second horizontal plate 301 is fixedly connected to the moving beam 6 by two connecting rods 302. A plurality of rollers 307 are rotatably arranged on the opposite sides of the second clamping plate 305 and the lower horizontal plate 303. The upper walls of the rollers 307 are flush with the upper wall of the heightening plate 205 to ensure that the metal plate is horizontal, which is beneficial to subsequent movement. The rolling direction of the rollers 307 is the moving direction of the metal plate. The rollers 307 are rubber wheels to ensure the stable movement of the metal plate in the moving direction of the moving component 2 and are not prone to deviation.

[0029] The fixing component 4 includes a third horizontal plate 403 and a fixing plate 401. The fixing plate 401 is fixedly connected to the base 1. The rear walls of the third horizontal plate 403 and the fixing plate 401 are fixedly connected by a third vertical plate 402. A third clamping plate 404 is arranged between the third horizontal plate 403 and the fixing plate 401. The third horizontal plate 403 is provided with a through hole and is threadedly connected with a third bolt 405. The lower end of the third bolt 405 is rotatably connected to the third clamping plate 404.

[0030] A number of balls 406 are rotatably arranged on the opposite sides of the fixed plate 401 and the third clamping plate 404. The upper walls of the balls 406 are flush with the upper wall of the heightening plate 205, ensuring that the metal plate is horizontal, which is beneficial for subsequent movement. A pressure sensor 407 is fixedly arranged on the third vertical plate 402, and a processor 13 is fixedly arranged on the upper wall of the base 1. The processor 13 is communicatively connected to the pressure sensor 407. The sensing plate of the pressure sensor 407 is flush with the front wall of the third vertical plate 402, and the front wall of the third vertical plate 402 is aligned with the zero scale line of the scale 11. When the metal plate touches the pressure sensor 407, it means that one end of it is located at the zero scale line of the scale 11, ensuring that the cut length is the required length.

[0031] A moving groove 9 is penetrated and arranged on the upper wall of the base 1. A screw rod 10 is rotatably arranged inside the moving groove 9. A motor 12 for driving the screw rod 10 to rotate is fixedly arranged on the side wall of the base 1. A moving block 14 is slidably arranged inside the moving groove 9. The screw rod 10 penetrates through the moving block 14 and is threadedly connected to it. The upper wall of the moving block 14 is fixedly connected to the first cross plate 201.

[0032] During the actual use process, first move the moving beam 6, adjust the position of the cutting mechanism 8 with reference to the scale 11. A measuring plate aligned with the cutting mechanism 8 can be arranged on the moving beam 6, and the lower end of the measuring plate is near the scale 11 for easy reading of the scale.

[0033] Pass the metal plate through the two groups of rollers 307 and place one end between the two groups of balls 406. Start the motor 12 to drive the moving assembly 2 to move until one end of the metal plate is above the heightening plate 205. Rotate the first bolt 203 to lower the first clamping plate 204 to clamp the metal plate. Then rotate the second bolt 306 and the third bolt 405 to make the rollers 307 and the balls 406 fit the upper wall of the metal plate, but do not affect the rotation of the rollers 307 and the balls 406;

[0034] Start the motor 12 again until the pressure sensor 407 receives a signal and transmits it to the processor 13. The processor 13 issues an instruction to turn off the motor 12. At this time, the cutting mechanism 8 works, and the length of the cut metal plate is the set length. After cutting, slide out the cut metal plate from the rear. Then start the motor 12, and through the cooperation of the pressure sensor 407, the processor 13 and the motor 12, perform subsequent equidistant cutting.

[0035] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal communication of two components. It can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to indicate the relative positional relationship. When the absolute position of the object being described changes, the relative positional relationship may change;

[0036] Second, in the accompanying drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0037] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0038] The above are all the preferred embodiments of this application and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A metal plate fixed-distance cutting device for metal processing, comprising a base (1) and a cutting mechanism (8), characterized in that: A moving component (2), a limiting component (3) and a fixed component (4) are arranged above the base (1); a scale (11) is fixedly arranged on the upper wall of the base (1); the scale (11) cooperates with the moving component (2) and the cutting mechanism (8); the limiting component (3) is arranged between the cutting mechanism (8) and the moving component (2); the moving component (2) pushes the metal plate to slide into the fixed component (4) through the limiting component (3); the moving component (2) comprises two first A horizontal plate (201), the rear walls of the two first horizontal plates (201) are fixedly connected via a first vertical plate (202), a first clamping plate (204) is arranged between the two first horizontal plates (201), the upper first horizontal plate (201) is provided with a through-type and threadedly connected first bolt (203), the lower end of the first bolt (203) is rotatably connected to the first clamping plate (204), and a heightening plate (205) is fixedly arranged on the upper wall of the lower first horizontal plate (201); the fixing assembly (4) The invention comprises a third transverse plate (403) and a fixed plate (401), wherein the fixed plate (401) is fixedly connected to the base (1), the third transverse plate (403) and the rear wall of the fixed plate (401) are fixedly connected via a third vertical plate (402), a third clamping plate (404) is arranged between the third transverse plate (403) and the fixed plate (401), the third transverse plate (403) is provided with a third bolt (405) threadedly connected thereto, and the lower end of the third bolt (405) is connected to the third clamping plate (404) 04) is rotatably connected; a plurality of balls (406) are rotatably arranged on opposite sides of the fixed plate (401) and the third clamping plate (404), the upper wall of the balls (406) is flush with the upper wall of the height-enhancing plate (205), the third vertical plate (402) is fixedly arranged with a pressure sensor (407), the sensing plate of the pressure sensor (407) is flush with the front wall of the third vertical plate (402), and the front wall of the third vertical plate (402) is aligned with the zero scale line of the scale (11).

2. A metal plate fixed-distance cutting device for metal processing according to claim 1, characterized in that: The limiting assembly (3) comprises a second transverse plate (301) and a lower transverse plate (303); the lower transverse plate (303) and the second transverse plate (301) are fixedly connected at both ends via two second vertical plates (304); a second clamping plate (305) is arranged between the second transverse plate (301) and the lower transverse plate (303); a second bolt (306) is threadedly connected to the second transverse plate (301); and the lower end of the second bolt (306) is rotatably connected to the second clamping plate (305).

3. A metal plate distance cutting device for metal processing according to claim 2, characterized in that: A movable beam (6) is arranged above the base (1); the upper wall of the second transverse plate (301) is fixedly connected to the movable beam (6) via two connecting rods (302); a plurality of rollers (307) are rotatably arranged on opposite sides of the second clamping plate (305) and the lower transverse plate (303); the upper wall of the roller (307) is flush with the upper wall of the height-increasing plate (205); and the rolling direction of the roller (307) is the moving direction of the metal plate.

4. A metal plate fixed-distance cutting device for metal processing according to claim 3, characterized in that: A movable groove (9) is provided through the upper wall of the base (1), a screw rod (10) is rotatably provided inside the movable groove (9), a motor (12) for driving the screw rod (10) to rotate is fixedly provided on the side wall of the base (1), a movable block (14) is slidably provided inside the movable groove (9), the screw rod (10) is provided through the movable block (14) and is threadedly connected thereto, and the upper wall of the movable block (14) is fixedly connected to the first horizontal plate (201).

5. A metal plate fixed-distance cutting device for metal processing according to claim 4, characterized in that: A fixed frame (5) is provided on the upper wall of the base (1), and the two are fixedly connected via four support rods (7), and the movable beam (6) is slidably connected to the fixed frame (5).

6. The metal plate fixed-distance cutting device for metal processing according to claim 3, characterized in that: The cutting mechanism (8) is arranged below the moving beam (6) and is slidably connected to the moving beam (6) via a linear module.

7. The metal plate fixed-distance cutting device for metal processing according to claim 1, characterized in that: A processor (13) is fixedly arranged on the upper wall of the base (1), and the processor (13) is communicatively connected with the pressure sensor (407).