Interchangeable conical metal leakage collecting box

By designing an interchangeable conical metal leakage collection box in the lathe coolant filtration system, the ultrasonic sensor and controller are used to automatically switch the position of the leaking barrel, and driving the fixed frame to vibrate through the vibrator, the poor filtration effect and blockage problems in the prior art are solved, and automated and efficient filtration are achieved.

CN222971666UActive Publication Date: 2025-06-13洛阳航准精密制造有限公司
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Patent Information

Application Number
CN202422143396.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

During the cooling liquid filtration process, existing lathes need to be manually cleaned the leaking collection box regularly, and the filtration effect is poor, making the filter holes easily blocked.

Method used

An interchangeable conical metal leakage collection box is designed, and an ultrasonic sensor is used to detect the amount of iron filings. The solenoid valve and servo motor are controlled by the controller to automatically switch the position of the leakage barrel, and the vibration of the fixture is driven by the vibrator to ensure that the filter hole is not blocked.

Benefits of technology

Automatic detection and cleaning of iron filings is realized, the filtering effect is improved, the inconvenience of manual cleaning is avoided, and the normal operation of the overflow collection box is ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222971666U_ABST
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Abstract

The utility model provides an interchangeable conical metal leakage collecting box. The interchangeable conical metal leakage collecting box comprises a lathe, a cooling box located on the outer side of the lathe, a liquid discharging pipe, a liquid inlet pipe, a water pump communicated to the top of the cooling box and a bottom plate located between the lathe and the cooling box and fixedly installed on the ground, wherein the liquid discharging pipe and the liquid inlet pipe are communicated to the outer side of the lathe. According to the interchangeable conical metal leakage collecting box, scrap iron filtered in the charging barrel can be detected through an ultrasonic sensor, and then when the amount of the scrap iron reaches a set value, a controller can control an electromagnetic valve to be closed and start a servo motor to drive the charging barrel to rotate by 180 degrees in the axial direction of an output shaft of the servo motor; thus, the positions of the first conical leakage cylinder and the second conical leakage cylinder can be automatically switched, at the moment, scrap iron in the first conical leakage cylinder or the second conical leakage cylinder located on the lower portion automatically falls into a collecting box under the action of gravity to be collected, and starting cleaning of the first conical leakage cylinder or the second conical leakage cylinder is achieved. And the use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of leakage collection boxes, and specifically discloses an interchangeable conical metal leakage collection box. Background Art

[0002] During the process of cutting a workpiece on a lathe, coolant is sprayed to cool the tool. Since iron filings generated during cutting will be mixed with the coolant, it is necessary to filter the metal iron filings in the coolant. In the existing lathe during the process of filtering the coolant, the iron filings are filtered and collected through a leakage collection box, and it is necessary for personnel to manually clean the leakage collection box regularly, which is very inconvenient. Moreover, the leakage collection box is prone to clogging the filter holes during the process of filtering the iron filings, resulting in poor filtering effect of the leakage collection box. Summary of the Utility Model

[0003] In view of the above-mentioned defects or deficiencies in the prior art, the present application aims to provide an interchangeable conical metal leakage collection box, including a lathe, a cooling box located outside the lathe, a drain pipe and a liquid inlet pipe connected to the outside of the lathe, a water pump connected to the top of the cooling box, and a bottom plate fixed on the ground between the lathe and the cooling box. An electromagnetic valve is installed on the drain pipe. The top of the bottom plate is connected with a fixing frame through a spring. A material cylinder is rotatably connected to the inside of the fixing frame. A servo motor with an output shaft fixedly sleeved inside the material cylinder is fixedly installed on one side of the fixing frame, and a transfer mechanism sleeved outside the material cylinder is arranged on the other side of the fixing frame. A collection box located below the material cylinder is placed inside the fixing frame. One side of the cooling box is connected with the transfer mechanism through a steel wire hose, and a controller fixedly installed on one side of the cooling box and located below the steel wire hose and electrically connected to the servo motor and the electromagnetic valve;

[0004] A first annular boss and a second annular boss are arranged inside the material cylinder. A first conical leakage cylinder and a second conical leakage cylinder located inside the material cylinder are respectively fixedly installed on the outside of the first annular boss and the second annular boss. A first liquid guide pipe and a second liquid guide pipe are connected to the inside of the material cylinder.

[0005] Preferably, an ultrasonic sensor electrically connected to the controller and located above the material cylinder is fixedly installed on the outside of the bottom end of the drain pipe.

[0006] Preferably, the transfer mechanism includes a first fixing rod and a second fixing rod arranged on the fixing frame. A fixing sleeve movably sleeved outside the material cylinder is fixedly sleeved on the outside of the first fixing rod and the second fixing rod. A sealing ring fixedly sleeved outside the material cylinder is movably sleeved inside the fixing sleeve, and a transfer pipe connected to the steel wire hose is connected to the inside of one side of the fixing sleeve.

[0007] Preferably, an exciter electrically connected to the controller is fixedly installed at the bottom of the fixing frame.

[0008] Preferably, a limiting rod is movably sleeved inside the outer side of the collection box, and a limiting plate arranged on the outer side of the fixing frame is movably sleeved on the outer side of the bottom end of the limiting rod. Beneficial effects

[0009] 1. For this interchangeable conical metal filter collection box, the ultrasonic sensor can detect the iron filings filtered inside the material cylinder. Then, when the amount of iron filings reaches the set value, the controller can control the solenoid valve to close and start the servo motor to drive the material cylinder to rotate 180 degrees around the axial direction of the output shaft of the servo motor, so as to automatically switch the positions of the first conical filter cylinder and the second conical filter cylinder. At this time, the iron filings inside the first conical filter cylinder or the second conical filter cylinder located below will automatically fall into the interior of the collection box under the action of gravity for collection, realizing the automatic cleaning of the first conical filter cylinder or the second conical filter cylinder, and it is relatively convenient to use.

[0010] 2. For this interchangeable conical metal filter collection box, the spring enables the fixing frame to vibrate under the drive of the exciter. Then, during the process of filtering the coolant, the iron filings filtered on the surface of the first conical filter cylinder or the second conical filter cylinder can automatically fall to the inner side of the material cylinder for collection, avoiding the iron filings from blocking the filter holes on the first conical filter cylinder or the second conical filter cylinder, thereby ensuring that the first conical filter cylinder and the second conical filter cylinder can effectively filter and collect the iron filings. And when cleaning the iron filings collected in the material cylinder, through the vibration of the first conical filter cylinder or the second conical filter cylinder, the iron filings attached to the surface of the first conical filter cylinder or the second conical filter cylinder can be effectively cleaned, so that the collected iron filings can be completely discharged from the inner side of the material cylinder. Description of the drawings

[0011] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes and advantages of this application will become more obvious:

[0012] Figure 1 It is a schematic structural diagram of the present utility model;

[0013] Figure 2 It is a partial cross-sectional view of the structure of the present utility model;

[0014] Figure 3 It is a cross-sectional view of the material cylinder of the present utility model;

[0015] Figure 4 It is a partial side view of the structure of the present utility model.

[0016] In the figure: 1. lathe; 2. cooling box; 3. drain pipe; 4. liquid inlet pipe; 5. water pump; 6. bottom plate; 7. spring; 8. fixing frame; 9. barrel; 10. servo motor; 11. switching mechanism; 111. first fixing rod; 112. second fixing rod; 113. fixing sleeve; 114. sealing ring; 115. switching tube; 12. collecting box; 13. steel wire hose; 14. controller; 15. first annular boss; 16. second annular boss; 17. first conical leakage tube; 18. second conical leakage tube; 19. first liquid guide tube; 20. second liquid guide tube; 21. ultrasonic sensor; 22. exciter; 23. limit rod; 24. limit plate. DETAILED DESCRIPTION

[0017] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0018] The accompanying drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.

[0019] See also Figures 1-4 , an interchangeable conical metal leakage collection box, comprising a lathe 1, a cooling box 2 located outside the lathe 1, a drain pipe 3 and a liquid inlet pipe 4 connected to the outside of the lathe 1, a water pump 5 connected to the top of the cooling box 2, and a bottom plate 6 located between the lathe 1 and the cooling box 2 and fixedly installed on the ground. The coolant inside the cooling box 2 can be transported to the inside of the lathe 1 through the liquid inlet pipe 4 by the drive of the water pump 5 to spray and cool the tool. The drain pipe 3 is installed with a solenoid valve, the top of the bottom plate 6 is connected to a fixed frame 8 through a spring 7, the inner side of the fixed frame 8 is rotatably connected to a barrel 9, one side of the fixed frame 8 is fixedly installed with a servo motor 10 whose output shaft is fixedly sleeved inside the barrel 9, and the other side of the fixed frame 8 is provided with a switching mechanism 11 sleeved outside the barrel 9. A collecting box 12 located below the barrel 9 is placed on the inner side of the fixing frame 8, and one side of the cooling box 2 is connected to the transfer mechanism 11 through a steel wire hose 13. The steel wire hose 13 allows the transfer tube 115 and the cooling box 2 to still be connected through the steel wire hose 13 when the fixing frame 8 vibrates, which will not affect the unloading of iron filings. A controller 14 located below the steel wire hose 13 and electrically connected to the servo motor 10 and the solenoid valve is fixedly installed on one side of the cooling box 2. The controller 14 allows the leakage collecting box to control the vibration exciter 22 to be driven regularly during the process of filtering and collecting iron filings in the coolant, thereby ensuring that the filter holes on the first conical filter cylinder 17 and the second conical filter cylinder 18 will not be completely blocked by iron filings.

[0020] Inside the barrel 9, a first annular boss 15 and a second annular boss 16 are provided. On the outer sides of the first annular boss 15 and the second annular boss 16, a first conical drain tube 17 and a second conical drain tube 18 located inside the barrel 9 are fixedly installed respectively. Through the first conical drain tube 17 or the second conical drain tube 18, the iron filings in the coolant can be filtered into the inside of the barrel 9 for collection. The inside of the barrel 9 is communicated with a first liquid guide tube 19 and a second liquid guide tube 20. Through the first liquid guide tube 19, the coolant filtered by the first conical drain tube 17 can be conveyed to the inside of the cooling tank 2 through the adapter tube 115 and the steel wire hose 13, and through the second liquid guide tube 20, the coolant filtered by the second conical drain tube 18 can be conveyed to the inside of the cooling tank 2 through the adapter tube 115 and the steel wire hose 13.

[0021] Among them, on the outer side of the bottom end of the drain pipe 3, an ultrasonic sensor 21 electrically connected to the controller 14 and located above the barrel 9 is fixedly installed. Through the ultrasonic sensor 21, the iron filings collected inside the barrel 9 can be detected. Once the detected value exceeds the set value, while controlling the solenoid valve to close through the controller 14, the servo motor 10 is controlled to start. At this time, driven by the servo motor 10, the barrel 9 rotates 180 degrees around the axial direction of the output shaft of the servo motor 10, realizing the automatic switching of the positions of the first conical drain tube 17 and the second conical drain tube 18.

[0022] Among them, the adapter mechanism 11 includes a first fixing rod 111 and a second fixing rod 112 arranged on the fixing frame 8. A fixing sleeve 113 that is movably sleeved outside the barrel 9 is fixedly sleeved on the outer sides of the first fixing rod 111 and the second fixing rod 112. Inside the fixing sleeve 113, a sealing ring 114 fixedly sleeved outside the barrel 9 is movably sleeved. And inside one side of the fixing sleeve 113, an adapter tube 115 communicated with the steel wire hose 13 is communicated. Through the sealing ring 114, the gap between the barrel 9 and the fixing sleeve 113 can be sealed, so that the coolant will not leak to the outside.

[0023] Among them, a vibrator 22 electrically connected to the controller 14 is fixedly installed at the bottom of the fixing frame 8. Driven by the vibrator 22, the fixing frame 8 can be vibrated and at the same time the first conical drain tube 17 and the second conical drain tube 18 vibrate synchronously, thereby facilitating the cleaning of the iron filings attached to the surface of the first conical drain tube 17 or the second conical drain tube 18 and avoiding the blockage of the filter holes by the iron filings.

[0024] Among them, a limiting rod 23 is movably sleeved inside the outer side of the collection box 12, and a limiting plate 24 arranged on the outer side of the fixed frame 8 is movably sleeved on the outer side of the bottom end of the limiting rod 23. The collection box 12 can be limited by the limiting rod 23 and the limiting plate 24, so that the collection box 12 will not break away from the inner side of the fixed frame 8 when the fixed frame 8 vibrates, ensuring that the collection box 12 can collect the iron filings discharged from the inner side of the material cylinder 9.

[0025] When the leakage collection box works, the coolant discharged through the inside of the drain pipe 3 is sent to the inside of the material cylinder 9, and the iron filings in the coolant are filtered by the first conical filter cylinder 17 at the same time. The filtered coolant inside the material cylinder 9 is discharged into the inside of the cooling box 2 through the first liquid guide pipe 19, the adapter pipe 115 and the steel wire hose 13. When the ultrasonic sensor 21 detects that the iron filings collected inside the material cylinder 9 are gradually increasing, the controller 14 controls the exciter 22 to start. While driving the fixed frame 8 to vibrate through the drive of the exciter 22, the first conical filter cylinder 17 and the second conical filter cylinder 18 are driven to vibrate synchronously. Through the vibration of the first conical filter cylinder 17, the iron filings attached to its surface gradually fall downward, ensuring that the filter holes of the first conical filter cylinder 17 will not be completely blocked. After the exciter 22 reaches the set driving time, it stops. When the ultrasonic sensor 21 detects that the amount of iron filings exceeds the set value, the controller 14 controls the solenoid valve to close and starts the servo motor 10. The servo motor 10 drives the material cylinder 9 to rotate 180 degrees around the axial direction of the output shaft of the servo motor 10. During this process, the iron filings collected inside the material cylinder 9 fall into the inner side of the collection box 12 under the action of their own gravity for collection. The controller 14 controls the solenoid valve to close and starts the exciter 22. At this time, the coolant inside the drain pipe 3 continues to be discharged into the inside of the material cylinder 9, and the coolant is continuously filtered by the second conical filter cylinder 18. While driving the fixed frame 8 to vibrate through the drive of the exciter 22, the first conical filter cylinder 17 and the second conical filter cylinder 18 vibrate. Through the vibration of the first conical filter cylinder 17, the iron filings collected inside the material cylinder 9 can completely fall into the inner side of the collection box 12 for collection. The content not described in detail in the description belongs to the prior art well-known to those skilled in the art.

[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0027] The above description is only a preferred embodiment of the present application and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept of the utility model. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the present application that have similar functions.

Claims

1. An interchangeable conical metal leak collection box, comprising a lathe (1), a cooling box (2) located outside the lathe (1), a liquid discharge pipe (3) and a liquid inlet pipe (4) connected to the outside of the lathe (1), a water pump (5) connected to the top of the cooling box (2), and a bottom plate (6) located between the lathe (1) and the cooling box (2) and fixedly mounted on the ground, characterized in that: The discharge pipe (3) is provided with a solenoid valve, the top of the bottom plate (6) is connected to a fixing frame (8) via a spring (7), the inner side of the fixing frame (8) is rotatably connected to a barrel (9), a servo motor (10) whose output shaft is fixedly mounted inside the barrel (9) is fixedly mounted on one side of the fixing frame (8), and a switching mechanism (11) mounted on the outer side of the barrel (9) is provided on the other side of the fixing frame (8), a collecting box (12) located below the barrel (9) is placed on the inner side of the fixing frame (8), one side of the cooling box (2) is connected to the switching mechanism (11) via a steel wire hose (13), and a controller (14) located below the steel wire hose (13) and electrically connected to the servo motor (10) and the solenoid valve is fixedly mounted on one side of the cooling box (2); A first annular boss (15) and a second annular boss (16) are provided on the inner side of the barrel (9); a first conical funnel (17) and a second conical funnel (18) located on the inner side of the barrel (9) are fixedly mounted on the outer sides of the first annular boss (15) and the second annular boss (16), respectively; and a first liquid guide tube (19) and a second liquid guide tube (20) are connected to the inner side of the barrel (9).

2. The interchangeable conical metal leak collection box according to claim 1, characterized in that: An ultrasonic sensor (21) is fixedly mounted on the outer side of the bottom end of the liquid discharge pipe (3), the ultrasonic sensor (21) being electrically connected to the controller (14) and located above the barrel (9).

3. The interchangeable conical metal leak collection box according to claim 1, characterized in that: The transfer mechanism (11) comprises a first fixed rod (111) and a second fixed rod (112) which are arranged on a fixed frame (8); the first fixed rod (111) and the second fixed rod (112) are fixedly sleeved with a fixed sleeve (113) which is movably sleeved on the outside of the barrel (9) on the outside of the fixed sleeve (113); the inner side of the fixed sleeve (113) is movably sleeved with a sealing ring (114) which is fixedly sleeved on the outside of the barrel (9); and the interior of one side of the fixed sleeve (113) is connected to a transfer tube (115) which is connected to the steel wire hose (13).

4. The interchangeable conical metal leak collection box according to claim 1, characterized in that: An exciter (22) electrically connected to the controller (14) is fixedly mounted on the bottom of the fixing frame (8).

5. The interchangeable conical metal leak collection box according to claim 1, characterized in that: The inner movably sleeve of the outer side of the collection box (12) is provided with a limit rod (23), and the outer movably sleeve of the bottom end of the limit rod (23) is provided with a limit plate (24) arranged on the outer side of the fixing frame (8).