Burr polishing device for oil immersed high-voltage capacitor shell machining
By designing a burr grinding device for the shell processing of oil-immersed high-voltage capacitors including support feet and working mechanism, the existing devices lack physical protection and complex operation problems are solved, and the long life of the equipment, intuitive operation and efficient processing are achieved, which significantly improves grinding efficiency and product consistency.
Patent Information
- Application Number
- CN202421561168.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing burr grinding devices for shell processing of oil-immersed high-voltage capacitors lack physical protection, resulting in easy damage to the control panel and display screen, unintuitive operating interface, complex control process, insufficient status monitoring function, insufficient stability of support components, affecting the performance of the equipment in a changing environment, low efficiency of collection components, resulting in unclean working environment, insufficient control accuracy of rotating components and driving components, limiting the flexibility and efficiency of processing, and lack of precision coordination of deburring components, resulting in low grinding efficiency and product consistency.
A burr grinding device for the processing of an oil-immersed high-voltage capacitor housing including a support foot and a working mechanism is designed. The working mechanism includes a support assembly, a collection assembly, a rotating assembly, a driving assembly and a deburring assembly. It provides physical protection through the setting of the protective assembly, simplifies the operation process, enhances the status monitoring function, improves the stability of the support assembly and the efficiency of the collection assembly, enhances the control accuracy of the rotating assembly and the driving assembly, and realizes the precise coordinated work of the deburring assembly.
Through the setting of protective components, the service life of the equipment is extended, the operation process is simplified, the operational intuitiveness and accuracy are improved, the performance of the equipment in a variety of environments is enhanced, the cleanliness of the working environment is improved, the flexibility and efficiency of processing are enhanced, and the efficiency of the grinding process and the consistency of the product is significantly improved.
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Figure CN222971741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding devices, in particular to a burr grinding device for processing the shell of an oil-immersed high-voltage capacitor. Background Technique
[0002] The burr grinding device for processing the shell of an oil-immersed high-voltage capacitor is an automated device specifically used for precision surface treatment of the metal shell of an oil-immersed high-voltage capacitor in industrial production. By removing the burrs and irregular edges generated after processing, it significantly improves the smoothness and precision of the capacitor shell, ensures the safe operation of the device in a high-voltage environment, and at the same time improves the overall quality, durability, and appearance cleanliness of the product. The automated grinding process of this device not only speeds up the production efficiency, reduces the labor demand, but also reduces the material waste through precise control and improves the material utilization rate, thereby optimizing the production cost and efficiency while ensuring the product quality.
[0003] The existing burr grinding devices for processing the shell of an oil-immersed high-voltage capacitor lack sufficient physical protection, resulting in easy damage to the control panel and display screen, reducing the service life of the device. The operation interface is not intuitive enough, the control process is complex, increasing the operation difficulty and error rate. The status monitoring function is insufficient, making it difficult to grasp the real-time device status, increasing the production risk. The stability of the support components is insufficient, affecting the performance of the device in a changing environment. The efficiency of the collection components is low, resulting in a low cleanliness of the working environment and increasing the labor maintenance cost. The control precision of the rotating components and the driving components is insufficient, restricting the flexibility and efficiency of processing. The deburring components lack precise coordination, resulting in low grinding efficiency and product consistency.
[0004] Therefore, we provide a burr grinding device for processing the shell of an oil-immersed high-voltage capacitor to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a burr grinding device for processing the shell of an oil-immersed high-voltage capacitor to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A burr grinding device for processing the shell of an oil-immersed high-voltage capacitor, including support feet and a working mechanism, the upper end of the support feet is fixedly connected with the working mechanism;
[0007] The working mechanism includes a support component, a collection component, a rotating component, a driving component, and a deburring component. The upper end of the support feet is fixedly connected with the support component, the lower surface of the support component is provided with the collection component, the upper end of the support component is provided with the rotating component, the driving component is arranged above the rotating component, and one side of the driving component is fixedly connected with the deburring component.
[0008] Preferably, the support assembly includes a support box, a connecting shaft and a moving roller. The upper end of the support foot is fixedly connected with the support box. The lower surface of the support box is movably connected with the connecting shaft. The inner side of the connecting shaft is rotatably connected with the moving roller.
[0009] Preferably, the collection assembly includes a collection box, a handle and a pulley. The collection box is arranged below the support box. The surface of the collection box is fixedly connected with the handle. The lower surface of the collection box is fixedly connected with the pulley.
[0010] Preferably, the rotation assembly includes a connecting plate, a turntable body, a first driving motor, a fixing block and a positioning hole. The upper end of the support box is fixedly connected with the connecting plate. The upper end of the connecting plate is rotatably connected with the turntable body. The bottom end of the turntable body is connected with the first driving motor by a flat key. The upper surface of the turntable body is fixedly connected with the fixing block. The positioning hole is arranged inside the turntable body.
[0011] Preferably, the driving assembly includes a connecting block, a lifting ladder, a protective plate, an auxiliary rod and a second driving motor. The connecting block is arranged outside the turntable body. The inner side of the connecting block is fixedly connected with the lifting ladder. The protective plates are arranged on both sides of the lifting ladder. The inner side of the protective plate is fixedly connected with the auxiliary rod. The second driving motor is arranged inside the auxiliary rod.
[0012] Preferably, the deburring assembly includes a fixing plate, a third driving motor, a connecting and fixing shaft, a bushing, a rotating auxiliary disc, a fixing column, a connecting rod and a grinding wheel. The inner side of the lifting ladder is fixedly connected with the fixing plate. The third driving motor is arranged above the fixing plate. The lower end of the third driving motor is provided with the connecting and fixing shaft. The bushing is arranged on the surface of the connecting and fixing shaft. The rotating auxiliary disc is arranged below the bushing. The lower end of the connecting and fixing shaft is fixedly connected with the fixing column. The lower end of the fixing column is fixedly connected with the connecting rod. The grinding wheel is fixedly connected to the outside of the connecting rod.
[0013] Preferably, a protective assembly is arranged above the turntable body. The protective assembly includes a protective box, a control panel and a display screen. The protective box is arranged above the turntable body. The control panel is arranged outside the protective box. The display screen is arranged on one side of the control panel.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. Through the setting of the protection component, the protection box provides necessary physical protection for the control panel and the display screen, reduces the risk of accidental damage, extends the service life of the device. The centralized control function of the control panel simplifies the operation process, making the device control more intuitive and convenient. The real-time status display and operation guidance of the display screen enhance the intuitiveness and accuracy of the operation, helping the operator better monitor the device status.
[0016] 2. Through the setting of the working mechanism, during use, the support component ensures the stability of the entire working mechanism in various working environments through its stable support and flexible movement ability. The efficient debris collection function of the collection component not only keeps the working environment clean but also reduces the need for manual cleaning. The precise control ability of the rotating component and the driving component enables the device to adapt to deburring requirements at different positions, improving the flexibility and efficiency of processing. The precise cooperation mechanism of the deburring component ensures the high efficiency and consistency of the grinding process, significantly improving the production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall external structure of the present utility model;
[0018] Figure 2 is a schematic diagram of the overall rear structure of the present utility model;
[0019] Figure 3 is a schematic diagram of the rotating component, driving component and deburring component of the present utility model;
[0020] Figure 4 is an enlarged schematic diagram of part A of the present utility model.
[0021] Reference numerals in the figures: 1, support feet; 2, working mechanism; 21, support component; 211, support box; 212, connecting shaft; 213, moving rollers; 22, collection component; 221, collection box; 222, handle; 223, pulley; 23, rotating component; 231, connecting plate; 232, turntable body; 233, first driving motor; 234, fixing block; 235, positioning hole; 24, driving component; 241, connecting block; 242, lifting ladder; 243, protective plate; 244, auxiliary rod; 245, second driving motor; 25, deburring component; 251, fixing plate; 252, third driving motor; 253, connecting fixed shaft; 254, bushing; 255, rotating auxiliary disk; 256, fixing column; 257, connecting rod; 258, grinding wheel; 3, protection component; 31, protection box; 32, control panel; 33, display screen. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] Embodiment 1
[0024] Please refer to Figures 1-4 As shown in the figure, the present invention provides a technical solution: a burr grinding device for processing the outer shell of an oil-immersed high-voltage capacitor, including support feet 1 and a working mechanism 2. The upper end of the support feet 1 is fixedly connected to the working mechanism 2;
[0025] The working mechanism 2 includes a support component 21, a collection component 22, a rotation component 23, a drive component 24, and a deburring component 25. The upper end of the support feet 1 is fixedly connected to the support component 21. The lower surface of the support component 21 is provided with the collection component 22. The upper end of the support component 21 is provided with the rotation component 23. Above the rotation component 23 is provided with the drive component 24. One side of the drive component 24 is fixedly connected to the deburring component 25.
[0026] Furthermore, the support component 21 includes a support box 211, a connecting shaft 212, and a moving roller 213. The upper end of the support feet 1 is fixedly connected to the support box 211. The lower surface of the support box 211 is movably connected to the connecting shaft 212. The inner side of the connecting shaft 212 is rotatably connected to the moving roller 213. The support component 21 provides a stable support basis for the entire working mechanism 2. It is fixed to the ground through the support feet 1. The support box 211 serves as the upper connection point. The connecting shaft 212 and the moving roller 213 allow the support component 21 to move or adjust its position when needed.
[0027] Furthermore, the collection component 22 includes a collection box 221, a handle 222, and a pulley 223. The collection box 221 is arranged below the support box 211. The surface of the collection box 221 is fixedly connected to the handle 222. The lower surface of the collection box 221 is fixedly connected to the pulley 223. The collection component 22 collects the debris or waste generated during the deburring process. The collection box 221 is used to store the collected debris. The handle 222 facilitates the operator to move or operate the collection box 221. The pulley 223 is used to assist the movement or positioning of the collection box 221.
[0028] Further, the rotating assembly 23 includes a connecting plate 231, a turntable body 232, a first driving motor 233, a fixing block 234, and a positioning hole 235. The upper end of the support box 211 is fixedly connected to the connecting plate 231. The upper end of the connecting plate 231 is rotatably connected to the turntable body 232. The bottom end of the turntable body 232 is key-connected to the first driving motor 233. The upper surface of the turntable body 232 is fixedly connected to the fixing block 234. A positioning hole 235 is provided inside the turntable body 232. The rotating assembly 23 provides a rotational motion to adapt to the deburring requirements at different positions. The connecting plate 231 fixes the rotating assembly 23 on the support assembly 21. The turntable body 232 rotates through the first driving motor 233. The fixing block 234 and the positioning hole 235 are used to fix and position the turntable body 232.
[0029] Further, the driving assembly 24 includes a connecting block 241, a lifting ladder 242, a protective plate 243, an auxiliary rod 244, and a second driving motor 245. A connecting block 241 is provided outside the turntable body 232. The inner side of the connecting block 241 is fixedly connected to the lifting ladder 242. Protective plates 243 are provided on both sides of the lifting ladder 242. The inner side of the protective plate 243 is fixedly connected to the auxiliary rod 244. A second driving motor 245 is provided inside the auxiliary rod 244. The driving assembly 24 controls the vertical movement of the deburring assembly 25 to adjust the contact position between the grinding wheel 258 and the capacitor housing. The connecting block 241 fixes the driving assembly 24 outside the turntable body 232. The lifting ladder 242 moves vertically through the second driving motor 245. The protective plate 243 and the auxiliary rod 244 provide additional support and protection.
[0030] Further, the deburring assembly 25 includes a fixing plate 251, a third driving motor 252, a connecting and fixing shaft 253, a bushing 254, a rotating auxiliary disc 255, a fixing column 256, a connecting rod 257, and a grinding wheel 258. The inner side of the lifting ladder 242 is fixedly connected to the fixing plate 251. A third driving motor 252 is provided above the fixing plate 251. The lower end of the third driving motor 252 is provided with a connecting and fixing shaft 253. A bushing 254 is provided on the surface of the connecting and fixing shaft 253. A rotating auxiliary disc 255 is provided below the bushing 254. The lower end of the connecting and fixing shaft 253 is fixedly connected to the fixing column 256. The lower end of the fixing column 256 is fixedly connected to the connecting rod 257. The grinding wheel 258 is fixedly connected to the outside of the connecting rod 257. The deburring assembly 25 performs the deburring operation to grind the burrs on the capacitor housing. The fixing plate 251 serves as the installation base of the deburring assembly 25. The third driving motor 252 controls the rotation of the connecting and fixing shaft 253. The bushing 254, the rotating auxiliary disc 255, the fixing column 256, the connecting rod 257, and the grinding wheel 258 work together to achieve the precise positioning and movement of the grinding wheel 258 for the purpose of deburring.
[0031] Embodiment 2
[0032] Please refer to Figure 1 As shown, compared with Embodiment 1, as another implementation manner of the present utility model, a protection component 3 is provided above the turntable body 232. The protection component 3 includes a protection box 31, a control panel 32 and a display screen 33. A protection box 31 is provided above the turntable body 232. A control panel 32 is provided on the outer side of the protection box 31. A display screen 33 is provided on one side of the control panel 32. The protection component 3 provides protection for the operator and the device operation interface, and at the same time facilitates the operator to control and monitor the device. The protection box 31 protects the control panel 32 and the display screen 33. The control panel 32 is used for the operator to input control commands for the device, and the display screen 33 is used to display the working state of the device or provide operation guidance.
[0033] Working principle: First, move a burr grinding device for processing the shell of an oil-immersed high-voltage capacitor to the working position. When in use, in the first step, the support feet 1 are fixed on the ground. The support component 21 provides a stable support foundation for the entire working mechanism 2. If necessary, the connecting shaft 212 and the moving rollers 213 allow the support component 21 to move or adjust its position. In the second step, the collection component 22 is arranged below the support box 211 and is used to collect the debris or waste generated during the deburring process. The handle 222 and the pulley 223 facilitate the operator to move or operate the collection box 221. In the third step, the rotating component 23 is fixed at the upper end of the support box 211. The first driving motor 233 is started, so that the turntable body 232 can rotate to meet the deburring requirements at different positions. The driving component 24 controls the vertical movement of the deburring component 25. The second driving motor 245 is started, and the lift 242 realizes vertical movement to adjust the contact position between the grinding wheel 258 and the capacitor shell. In the fourth step, the deburring component 25 starts to work. The third driving motor 252 controls the rotation of the connecting fixed shaft 253, and the grinding wheel 258 grinds the capacitor shell to remove burrs. The protection component 3 is arranged above the turntable body 232. The operator operates the device through the control panel 32. The display screen 33 displays the working state of the device or provides operation guidance. The protection box 31 protects the control panel 32 and the display screen 33 to avoid damage during the operation process. In the fifth step, after the deburring operation is completed, the operator stops the device through the control panel 32. The second driving motor 245 resets the lift 242, and the first driving motor 233 stops the rotation of the turntable body 232. The device returns to the initial state, ready for the next operation or device maintenance. In this way, the use process of a burr grinding device for processing the shell of an oil-immersed high-voltage capacitor is completed.
[0034] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A burr grinding device for oil-immersed high-voltage capacitor housing processing, comprising a support leg (1) and a working mechanism (2), characterized in that: The upper end of the support leg (1) is fixedly connected to a working mechanism (2); The working mechanism (2) comprises a supporting assembly (21), a collecting assembly (22), a rotating assembly (23), a driving assembly (24) and a deburring assembly (25); the upper end of the supporting foot (1) is fixedly connected to the supporting assembly (21); the lower surface of the supporting assembly (21) is provided with a collecting assembly (22); the upper end of the supporting assembly (21) is provided with a rotating assembly (23); the upper part of the rotating assembly (23) is provided with a driving assembly (24); and one side of the driving assembly (24) is fixedly connected to the deburring assembly (25).
2. The burr grinding device for oil-immersed high-voltage capacitor housing processing according to claim 1 is characterized in that: The support assembly (21) comprises a support box (211), a connecting shaft (212) and a moving roller (213); the upper end of the support foot (1) is fixedly connected to the support box (211); the lower surface of the support box (211) is movably connected to the connecting shaft (212); and the inner side of the connecting shaft (212) is rotatably connected to the moving roller (213).
3. The burr grinding device for oil-immersed high-voltage capacitor housing processing according to claim 2 is characterized in that: The collecting assembly (22) comprises a collecting box (221), a handle (222) and a pulley (223); the collecting box (221) is arranged below the supporting box (211); the handle (222) is fixedly connected to the surface of the collecting box (221); and the pulley (223) is fixedly connected to the lower surface of the collecting box (221).
4. The burr grinding device for oil-immersed high-voltage capacitor housing processing according to claim 2 is characterized in that: The rotating assembly (23) comprises a connecting plate (231), a turntable body (232), a first driving motor (233), a fixing block (234) and a positioning hole (235); the upper end of the supporting box (211) is fixedly connected to the connecting plate (231); the upper end of the connecting plate (231) is rotatably connected to the turntable body (232); the bottom end of the turntable body (232) is flatly keyed to the first driving motor (233); the upper surface of the turntable body (232) is fixedly connected to the fixing block (234); and the inner side of the turntable body (232) is provided with a positioning hole (235).
5. The burr grinding device for oil-immersed high-voltage capacitor housing processing according to claim 4 is characterized in that: The driving assembly (24) comprises a connecting block (241), a lift (242), a protective plate (243), an auxiliary rod (244) and a second driving motor (245); the outer side of the turntable body (232) is provided with a connecting block (241); the inner side of the connecting block (241) is fixedly connected to the lift (242); protective plates (243) are provided on both sides of the lift (242); the inner side of the protective plate (243) is fixedly connected to the auxiliary rod (244); and the inner side of the auxiliary rod (244) is provided with a second driving motor (245).
6. The burr grinding device for oil-immersed high-voltage capacitor housing processing according to claim 5 is characterized in that: The deburring assembly (25) comprises a fixed plate (251), a third driving motor (252), a connecting fixed shaft (253), a sleeve (254), a rotation auxiliary disk (255), a fixed column (256), a connecting rod (257) and a grinding wheel (258); the inner side of the lifting ladder (242) is fixedly connected with the fixed plate (251); the upper side of the fixed plate (251) is provided with the third driving motor (252); the lower end of the third driving motor (252) is provided with a connecting fixed shaft (253); the surface of the connecting fixed shaft (253) is provided with a sleeve (254); the lower side of the sleeve (254) is provided with a rotation auxiliary disk (255); the lower end of the connecting fixed shaft (253) is fixedly connected with a fixed column (256); the lower end of the fixed column (256) is fixedly connected with a connecting rod (257); the outer side of the connecting rod (257) is fixedly connected with a grinding wheel (258).
7. The burr grinding device for oil-immersed high-voltage capacitor housing processing according to claim 4 is characterized in that: A protection component (3) is arranged above the turntable body (232), and the protection component (3) comprises a protection box (31), a control panel (32) and a display screen (33). A protection box (31) is arranged above the turntable body (232), a control panel (32) is arranged on the outer side of the protection box (31), and a display screen (33) is arranged on one side of the control panel (32).