Clamping device for valve production detection

By designing a valve production and inspection clamping device including a clamping mechanism and an adjustment mechanism, the problems of cumbersome operation and poor adaptability of traditional devices are solved, and automatic adaptation and efficient clamping of valves of different sizes are achieved.

CN222971997UActive Publication Date: 2025-06-13BOLA VALVE (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202422113506.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-13
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The clamping device for the production and testing of traditional valves requires manual operation, long operation time, high labor intensity, and is not adaptable to valves of different sizes. Frequent replacement of fixtures is required, resulting in low production efficiency and increased production costs.

Method used

A clamping device for valve production inspection including a clamping mechanism and an adjustment mechanism is designed. The clamping mechanism realizes stable clamping of the valve through cylinders, gears and sliding connections. The adjustment mechanism realizes automatic adjustment of the clamping groove through servo motors and bidirectional threaded rods to adapt to valves of different sizes.

Benefits of technology

It can adapt to valve clamping of different sizes without manual fixture replacement, save time in fixture replacement, improve production efficiency, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of valve production, and discloses a clamping device for valve production detection, which comprises a clamping mechanism and an adjusting mechanism, the clamping mechanism comprises a fixed seat and a gear, one side of the upper end of the fixed seat is fixedly connected with a fixed plate, the middle part of one side of the fixed plate is provided with a control panel, and the control panel is fixedly connected with the gear. An air cylinder is fixedly connected to the middle of the other side of the fixing plate, a second connecting plate is fixedly connected to the output end of the air cylinder, a first sliding groove is formed in the other side of the upper end of the fixing base, and supporting plates are fixedly connected to the two sides of the lower end of the fixing base. According to the utility model, the control panel is operated, so that the cylinder drives the second connecting plate to slide on the sliding rod on the sliding seat on one side, and the sliding seat on one side drives the first connecting plate to slide at the same time; and finally, after a certain distance is reached, the valve can be stably clamped through cooperation of the first clamping groove and the second clamping groove in the two sides.
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Description

Technical Field

[0001] The utility model relates to the field of valve production, in particular to a clamping device for valve production and detection. Background Technique

[0002] A clamping device for valve production and detection is a device specifically used for detection and testing during the valve production process. The main function of this device is to ensure that the valve can be stably clamped under various test conditions for necessary performance testing and quality control.

[0003] Traditional clamping devices may require manual operation, increasing the operation time and labor intensity. For valves of different sizes, traditional clamping devices may require replacing the fixture, which is both time-consuming and laborious. It may not be convenient for quick positioning and clamping, resulting in low production efficiency. At the same time, it may not be very adaptable to valves of different sizes and requires frequent fixture replacement, which not only wastes time but also increases production costs.

[0004] Therefore, those skilled in the art have provided a clamping device for valve production and detection to solve the problems raised in the above background technique. Content of the Utility Model

[0005] The purpose of the content of the utility model is to solve the shortcomings existing in the prior art, and a clamping device for valve production and detection is proposed. The operation control panel enables the cylinder to drive the second connecting plate to slide on the sliding seat on one side along the sliding rod. The sliding seat on one side simultaneously drives the first connecting plate to slide. Through the sliding connection of the gear with the first rack and the second rack, finally, after reaching a certain distance, the valve can be stably clamped through the cooperation of the first clamping grooves and the second clamping grooves on both sides.

[0006] To achieve the above purpose, the utility model provides the following technical solution:

[0007] A clamping device for valve production and detection includes a clamping mechanism and an adjusting mechanism. The clamping mechanism includes a fixed seat and a gear. One side of the upper end of the fixed seat is fixedly connected with a fixing plate. The middle part of one side of the fixing plate is provided with a control panel. The middle part of the other side of the fixing plate is fixedly connected with a cylinder. The output end of the cylinder is fixedly connected with a second connecting plate. A first sliding groove is opened on the other side of the upper end of the fixed seat. Both sides of the lower end of the fixed seat are fixedly connected with support plates. The front end and the rear end of the lower surface of the support plate are fixedly connected with first fixing blocks. The inner walls of the first fixing blocks are all slidably connected with sliding rods;

[0008] Sliding seats are slidably connected to both sides of the outer walls of the two sliding rods. The upper ends of the sliding seats on the other side are fixedly connected to the lower end of the second connecting plate. The middle parts of the lower ends of the sliding seats are fixedly connected with first connecting plates. The front end of the upper part of one first connecting plate is fixedly connected with a second fixing block. The rear end of the upper part of one first connecting plate and the front end of the upper part of the first connecting plate on the other side are both fixedly connected with third fixing blocks. The rear end of the upper part of the first connecting plate on the other side and the front end of the upper part of one first connecting plate are both fixedly connected with second fixing blocks. The rear end of the gear meshes with a first rack, and the outer wall of the first rack is slidably connected to the inner wall of the second chute at the rear end of one side. The front end of the gear meshes with a second rack, and the outer wall of the second rack is slidably connected to the inner wall of the second chute. The outer wall of the other side of the first rack is fixedly connected to the third fixing block at the rear end of the other side. The outer wall of one side of the second rack is fixedly connected to the third fixing block on one side. The lower ends of the first connecting plates are all fixedly connected with adjusting mechanisms.

[0009] Through the above technical solution, the operator first turns on the control panel, which causes the cylinder to move. The output end of the cylinder drives the second connecting plate to slide back and forth inside the first chute. The second connecting plate will drive the sliding seats on the other side to slide on the sliding rods. The sliding seats on one side will simultaneously drive the first connecting plates to slide. Through the sliding connection between the gear and the first rack and the second rack, the third fixing blocks fixedly connected to the first connecting plates drive the second rack to slide on the inner wall of the second chute on the other side. At the same time, the third fixing blocks on the other side drive the first rack to slide on the inner wall of the second chute on one side. Finally, after reaching a certain distance, the valve can be stably clamped through the cooperation of the first clamping grooves and the second clamping grooves on both sides.

[0010] Furthermore, the adjusting mechanism includes a third connecting plate. Third chutes are respectively opened on one side of the third connecting plate close to the center of the gear. The front ends of the inner walls of the third chutes are fixedly connected with servo motors. The output ends of the servo motors are fixedly connected with bidirectional threaded rods. Sliders are sleeved on both ends of the rod body of the bidirectional threaded rod. The sliders are fixedly connected with connecting rods on the sides far away from the third connecting plate. The connecting rods on one side are fixedly connected with second clamping grooves on the sides far away from the third connecting plate. The connecting rods on the other side are fixedly connected with first clamping grooves on the sides far away from the third connecting plate.

[0011] Through the above technical solution, by turning on the control panel, the control panel drives the servo motors on both sides to move simultaneously. The servo motors drive the bidirectional threaded rods to rotate. The sliders at both ends of the rod body of the bidirectional threaded rod will slide back and forth. At this time, the sliders will drive the first clamping grooves and the second clamping grooves to slide through the connecting rods. The distance between the first clamping grooves and the second clamping grooves on both sides can be adjusted according to the different sizes of the valves, so as to clamp valves of different sizes, meeting the requirement of not needing to replace the fixture and saving the time for replacing the fixture.

[0012] Furthermore, the outer wall of the second connecting plate slides inside the first sliding groove;

[0013] Through the above technical solution, it can move freely within a certain range to adapt to valves at different positions.

[0014] Furthermore, second sliding grooves are provided on one sides of the second fixing blocks close to the center of the fixing seat;

[0015] Through the above technical solution, the clamping device can adapt to valves of different sizes and shapes. The design of the second sliding groove enables the operator to conveniently adjust the position of the second fixing block, improving the operation efficiency.

[0016] Furthermore, one ends of the bidirectional threaded rods far from the servo motor are rotatably connected to the rear ends of the inner walls of the third sliding grooves;

[0017] Through the above technical solution, precise motion control is achieved through screw drive. One end of the bidirectional threaded rod is connected to the servo motor, and the other end is rotatably connected to the inner wall of the third sliding groove. This design can convert the rotational motion of the bidirectional threaded rod into linear motion.

[0018] Furthermore, a connecting column is rotatably connected to the upper end of the gear, and the upper end of the connecting column is fixedly connected to the middle of the lower end of the fixing seat;

[0019] Through the above technical solution, the fixed connection between the connecting column and the fixing seat can bear the dynamic loads that the clamping device may encounter during operation. By ensuring the firmness of the connection, the safety of the clamping device is improved, especially when dealing with heavy or fragile valves.

[0020] Furthermore, the outer wall on the other side of the first rack is fixedly connected to the third fixing block at the rear end on the other side, and the outer wall on one side of the second rack is fixedly connected to the third fixing block on one side;

[0021] Through the above technical solution, stable support is provided for the racks to prevent accidental movement during operation. The fixed connection between the second rack and the third fixing block ensures the effective transmission of force, which is very important for the stability and reliability of the clamping device. The design of the fixed connection makes the maintenance and adjustment of the first rack and the second rack relatively easy, and can be conveniently operated if replacement or repair is required.

[0022] Furthermore, the outer wall on the other side of the first rack is fixedly connected to the third fixing block at the rear end on the other side, and the outer wall on one side of the second rack is fixedly connected to the third fixing block on one side;

[0023] Through the above technical solution, the first rack and the second rack are fixedly connected to the third fixing block, providing stable support for the racks and preventing accidental movement during operation. The design of the fixed connection makes the maintenance and adjustment of the first rack and the second rack relatively easy. If replacement or repair is needed, the operation can be carried out conveniently.

[0024] The utility model has the following beneficial effects:

[0025] 1. For a clamping device for valve production and detection proposed by the utility model, the operator first opens the control panel, which makes the cylinder move. The output end of the cylinder drives the second connecting plate to slide back and forth inside the first chute. The second connecting plate will drive the sliding seat on the other side to slide on the sliding rod. The sliding seat on one side drives the first connecting plate to slide at the same time. Through the sliding connection of the gear with the first rack and the second rack, the third fixing block fixedly connected to the first connecting plate drives the second rack to slide on the inner wall of the second chute on the other side. At the same time, the third fixing block on the other side drives the first rack to slide on the inner wall of the second chute on one side. Finally, after reaching a certain distance, the valve can be stably clamped through the cooperation of the first clamping groove and the second clamping groove on both sides.

[0026] 2. For a clamping device for valve production and detection proposed by the utility model, by opening the control panel, the control panel drives the servo motors on both sides to move simultaneously. The servo motors drive the bidirectional threaded rod to rotate, and the sliders at both ends of the bidirectional threaded rod body will slide back and forth. At this time, the sliders will drive the first clamping groove and the second clamping groove to slide through the connecting rod, and the distance between the first clamping groove and the second clamping groove on both sides can be adjusted according to the different sizes of the valves, so as to clamp valves of different sizes, meeting the requirement of not needing to replace the fixture and saving the time for replacing the fixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is an axonometric view of one side of a clamping device for valve production and detection proposed by the utility model;

[0028] Figure 2 is an axonometric view of the other side of a clamping device for valve production and detection proposed by the utility model;

[0029] Figure 3 is a front view of a clamping device for valve production and detection proposed by the utility model;

[0030] Figure 4 is a side view of a clamping device for valve production and detection proposed by the utility model;

[0031] Figure 5 is a partial structural schematic diagram of a clamping device for valve production and detection proposed by the utility model.

[0032] Legend Explanation:

[0033] 1. Clamping mechanism; 101. Control panel; 102. Fixed plate; 103. Fixed seat; 104. Support plate; 105. First connecting plate; 106. Cylinder; 107. Second connecting plate; 108. First sliding groove; 109. First fixing block; 110. Second fixing block; 111. Second sliding groove; 112. Sliding seat; 113. Third fixing block; 114. Connecting column; 115. Gear; 116. First rack; 117. Slide bar; 118. Second rack;

[0034] 2. Adjusting mechanism; 201. Third connecting plate; 202. Slide block; 203. First clamping groove; 204. Third sliding groove; 205. Servo motor; 206. Bidirectional threaded rod; 207. Connecting rod; 208. Second clamping groove. Specific Embodiment

[0035] Next, the technical solutions in the specific embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the specific embodiments of the present invention. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, rather than all of the specific embodiments. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] Refer to Figure 1 、 Figure 2 and Figure 3 , a specific embodiment provided by the present invention:

[0037] A clamping device for valve production and detection, including a clamping mechanism 1 and an adjusting mechanism 2. The clamping mechanism 1 includes a fixed seat 103 and a gear 115. One side of the upper end of the fixed seat 103 is fixedly connected with a fixed plate 102. The middle part of one side of the fixed plate 102 is provided with a control panel 101. The middle part of the other side of the fixed plate 102 is fixedly connected with a cylinder 106. The output end of the cylinder 106 is fixedly connected with a second connecting plate 107. The other side of the upper end of the fixed seat 103 is provided with a first sliding groove 108. Both sides of the lower end of the fixed seat 103 are fixedly connected with support plates 104. The front end and the rear end of the lower surface of the support plate 104 are fixedly connected with first fixing blocks 109. The inner walls of the first fixing blocks 109 are all slidably connected with slide bars 117;

[0038] Sliding seats 112 are slidably connected to both sides of the outer walls of the two sliding rods 117. The upper ends of the sliding seats 112 on the other side are fixedly connected to the lower end of the second connecting plate 107. The middle parts of the lower ends of the sliding seats 112 are fixedly connected to the first connecting plates 105. The front end of the upper part of the first connecting plate 105 on one side is fixedly connected to the second fixing block 110. The rear end of the upper part of the first connecting plate 105 on one side and the front end of the upper part of the first connecting plate 105 on the other side are both fixedly connected to the third fixing blocks 113. The rear end of the upper part of the first connecting plate 105 on the other side and the front end of the upper part of the first connecting plate 105 on one side are both fixedly connected to the second fixing blocks 110. The rear end of the gear 115 meshes with the first rack 116. The outer wall of the first rack 116 is slidably connected to the inner wall of the second chute 111 at the rear end on one side. The front end of the gear 115 meshes with the second rack 118. The outer wall of the second rack 118 is slidably connected to the inner wall of the second chute 111. The outer wall on the other side of the first rack 116 is fixedly connected to the third fixing block 113 at the rear end on the other side. The outer wall on one side of the second rack 118 is fixedly connected to the third fixing block 113 on one side. The lower ends of the first connecting plates 105 are both fixedly connected to the adjusting mechanism 2.

[0039] Refer to Figure 2 , Figure 4 and Figure 5, the adjusting mechanism 2 includes a third connecting plate 201. Third chutes 204 are provided on one side of the third connecting plate 201 near the center of the gear 115. Servo motors 205 are fixedly connected to the front ends of the inner walls of the third chutes 204. The output ends of the servo motors 205 are fixedly connected to bidirectional threaded rods 206. Sliders 202 are sleeved on both ends of the rod body of the bidirectional threaded rod 206. Connecting rods 207 are fixedly connected to the sides of the sliders 202 away from the third connecting plate 201. Second clamping grooves 208 are fixedly connected to the sides of one side of the connecting rods 207 away from the third connecting plate 201. First clamping grooves 203 are fixedly connected to the sides of the other side of the connecting rods 207 away from the third connecting plate 201. By opening the control panel 101, the control panel 101 drives the servo motors 205 on both sides to move simultaneously. The servo motors 205 drive the bidirectional threaded rods 206 to rotate. The sliders 202 at both ends of the rod body of the bidirectional threaded rod 206 will slide back and forth. At this time, the sliders 202 will drive the first clamping grooves 203 and the second clamping grooves 208 to slide through the connecting rods 207. The distance between the first clamping grooves 203 and the second clamping grooves 208 on both sides can be adjusted according to the different sizes of the valves, so as to clamp valves of different sizes, meeting the need not to replace the fixture and saving the time for replacing the fixture. The outer wall of the second connecting plate 107 slides inside the first chute 108, enabling it to move freely within a certain range to adapt to valves in different positions. Second chutes 111 are provided on one side of the second fixing blocks 110 near the center of the fixing seat 103. The clamping device can adapt to valves of different sizes and shapes. The design of the second chutes 111 enables the operator to conveniently adjust the positions of the second fixing blocks 110, improving the operation efficiency. The ends of the bidirectional threaded rods 206 away from the servo motors 205 are rotatably connected to the rear ends of the inner walls of the third chutes 204. Precise motion control is achieved through screw drive. One end of the bidirectional threaded rod 206 is connected to the servo motor 205, and the other end is rotatably connected to the inner wall of the third chute 204. This design can convert the rotational motion of the bidirectional threaded rod 206 into linear motion. A connecting column 114 is rotatably connected to the upper end of the gear 115. The upper end of the connecting column 114 is fixedly connected to the middle part of the lower end of the fixing seat 103. The fixed connection between the connecting column 114 and the fixing seat 103 can withstand the dynamic loads that the clamping device may encounter during operation. By ensuring the firmness of the connection, the safety of the clamping device is improved, especially when dealing with heavy or fragile valves. The outer wall of the other side of the first rack 116 is fixedly connected to the third fixing block 113 at the other rear end. The outer wall of one side of the second rack 118 is fixedly connected to the third fixing block 113 on one side, providing stable support for the racks and preventing accidental movement during operation. The fixed connection between the second rack 118 and the third fixing block 113 ensures the effective transmission of force, which is very important for the stability and reliability of the clamping device. The design of the fixed connection makes the maintenance and adjustment of the first rack 116 and the second rack 118 relatively easy.If replacement or repair is needed, it can be conveniently operated. The outer wall on the other side of the first rack 116 is fixedly connected to the third fixing block 113 at the rear end on the other side. The outer wall on one side of the second rack 118 is fixedly connected to the third fixing block 113 on one side. The fixed connection of the first rack 116 and the second rack 118 to the third fixing block 113 provides stable support for the racks, preventing accidental movement during operation. The design of the fixed connection makes the maintenance and adjustment of the first rack 116 and the second rack 118 relatively easy. If replacement or repair is needed, it can be conveniently operated.

[0040] Working principle: The operator first opens the control panel 101, which causes the cylinder 106 to move. The output end of the cylinder 106 drives the second connecting plate 107 to slide back and forth inside the first chute 108. The second connecting plate 107 will drive the sliding seat 112 on the other side to slide on the slide bar 117. The sliding seat 112 on one side simultaneously drives the first connecting plate 105 to slide. Through the sliding connection of the gear 115 with the first rack 116 and the second rack 118, the third fixing block 113 fixedly connected to the first connecting plate 105 drives the second rack 118 to slide on the inner wall of the second chute 111 on the other side. At the same time, the third fixing block 113 on the other side drives the first rack 116 to slide on the inner wall of the second chute 111 on one side. Finally, after reaching a certain distance, the valve can be stably clamped through the cooperation of the first clamping grooves 203 and the second clamping grooves 208 on both sides. At the same time, the control panel 101 is opened, and the control panel 101 drives the servo motors 205 on both sides to move simultaneously. The servo motors 205 drive the bidirectional threaded rod 206 to rotate, and the sliders 202 at both ends of the rod body of the bidirectional threaded rod 206 will slide back and forth. At this time, the sliders 202 will drive the first clamping grooves 203 and the second clamping grooves 208 to slide through the connecting rod 207, and the distance between the first clamping grooves 203 and the second clamping grooves 208 on both sides can be adjusted according to the different sizes of the valves, so as to clamp valves of different sizes, meeting the requirement of not needing to replace the fixture and saving the time for replacing the fixture.

[0041] Finally, it should be noted that the above is only the preferred specific embodiment of the present invention and is not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing specific embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing specific embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A clamping device for valve production inspection, comprising a clamping mechanism (1) and an adjusting mechanism (2), characterized in that: The clamping mechanism (1) comprises a fixed seat (103) and a gear (115); a fixed plate (102) is fixedly connected to one side of the upper end of the fixed seat (103); a control panel (101) is arranged in the middle of one side of the fixed plate (102); a cylinder (106) is fixedly connected to the middle of the other side of the fixed plate (102); an output end of the cylinder (106) is fixedly connected to a second connecting plate (107); a first sliding groove (108) is provided on the other side of the upper end of the fixed seat (103); both sides of the lower end of the fixed seat (103) are fixedly connected to a support plate (104); a first fixed block (109) is fixedly connected to the front end and the rear end of the lower surface of the support plate (104); and a sliding rod (117) is slidably connected to the inner wall of the first fixed block (109); Both sides of the outer walls of the two sliding rods (117) are slidably connected with sliding seats (112), the upper end of the sliding seat (112) on the other side is fixedly connected to the lower end of the second connecting plate (107), the middle part of the lower end of the sliding seat (112) is fixedly connected to the first connecting plate (105), the front end of the upper part of the first connecting plate (105) on one side is fixedly connected to the second fixing block (110), the rear end of the upper part of the first connecting plate (105) on one side and the front end of the upper part of the first connecting plate (105) on the other side are fixedly connected to the third fixing block (113), the rear end of the upper part of the first connecting plate (105) on the other side and the front end of the upper part of the first connecting plate (105) on one side are fixedly connected A second fixed block (110) is provided, the rear end of the gear (115) is meshed with a first rack (116), the outer wall of the first rack (116) is slidably connected to the inner wall of a second slide groove (111) at the rear end of one side, the front end of the gear (115) is meshed with a second rack (118), the outer wall of the second rack (118) is slidably connected to the inner wall of the second slide groove (111), the outer wall of the other side of the first rack (116) is fixedly connected to the third fixed block (113) at the rear end of the other side, the outer wall of one side of the second rack (118) is fixedly connected to the third fixed block (113) at one side, and the lower end of the first connecting plate (105) is fixedly connected to an adjustment mechanism (2).

2. A clamping device for valve production inspection according to claim 1, characterized in that: The regulating mechanism (2) comprises a third connecting plate (201), a third sliding groove (204) is provided on one side of the third connecting plate (201) close to the center of the gear (115), a servo motor (205) is fixedly connected to the front end of the inner wall of the third sliding groove (204), a bidirectional threaded rod (206) is fixedly connected to the output end of the servo motor (205), sliders (202) are sleeved on both ends of the rod body of the bidirectional threaded rod (206), a connecting rod (207) is fixedly connected to the side of the slider (202) away from the third connecting plate (201), a second clamping groove (208) is fixedly connected to the side of the connecting rod (207) away from the third connecting plate (201) on one side, and a first clamping groove (203) is fixedly connected to the side of the connecting rod (207) away from the third connecting plate (201) on the other side.

3. A clamping device for valve production inspection according to claim 1, characterized in that: The outer wall of the second connecting plate (107) slides inside the first sliding groove (108).

4. A clamping device for valve production inspection according to claim 1, characterized in that: A second sliding groove (111) is provided on one side of the second fixing block (110) close to the center of the fixing seat (103).

5. A clamping device for valve production inspection according to claim 2, characterized in that: One end of the bidirectional threaded rod (206) away from the servo motor (205) is rotatably connected to the rear end of the inner wall of the third sliding groove (204).

6. A clamping device for valve production inspection according to claim 1, characterized in that: The upper end of the gear (115) is rotatably connected to a connecting column (114), and the upper end of the connecting column (114) is fixedly connected to the middle part of the lower end of the fixing seat (103).