Tool clamp for fan motor

Abstract

The utility model relates to the technical field of fan installation, in particular to a tool clamp for a fan motor, which comprises an installation seat, an upper clamping component and a lower positioning component, the lower positioning component comprises a placing seat and a limiting ring, the placing seat is arranged on the top surface of the installation seat, the limiting ring is detachably arranged on the top surface of the placing seat, and the upper clamping component is arranged on the upper clamping component. A positioning ring is arranged on the top face of the containing base, a mounting groove matched with the inner diameter of the positioning ring is formed in the position, close to the limiting protrusion, of the top face of the containing base, the upper clamping assembly comprises a control air cylinder, a collecting base and a clamping disc, the collecting base is arranged above the containing base, a collecting groove is formed in the bottom face of the collecting base, and the clamping disc is arranged in the collecting groove. The control air cylinder is arranged on the top face of the collecting base, a push rod of the control air cylinder penetrates through the collecting base to be connected with the clamping disc, positioning design is carried out through mechanical design, the problems that hands are injured by clamping and parts are damaged in the manual installation process can be avoided while higher-precision installation concentricity is provided, and higher working efficiency is also provided.

Description

Technical Field

[0001] The utility model relates to the technical field of fan installation, in particular to a tooling fixture for a fan motor. Background Art

[0002] The brushless fan motor is an advanced type of motor, which is widely used in various fan products, including household fans, industrial fans, and computer cooling systems. The design of this motor is very different from that of traditional brushed motors. It uses electronic commutation instead of physical carbon brushes and commutators, so it has higher efficiency, lower noise, and longer service life.

[0003] In the existing technology, when assembling the motor using conventional methods, since multiple magnets are installed in the stator iron shell and the magnet suction force is too large, when closing the upper cover and the lower cover of the motor, the iron core is directly attracted by the magnetic force, which easily causes hand injuries or damage to the upper and lower cover parts during the installation process. At the same time, the concentricity deviation of the assembled motor is likely to cause abnormal problems of the motor. Therefore, in order to solve the above technical problems, the utility model proposes a tooling fixture for a fan motor. Summary of the Utility Model

[0004] The purpose of the utility model is achieved in the following way: A tooling fixture for a fan motor includes a mounting base, an upper clamping assembly, and a lower positioning assembly. The lower positioning assembly is fixedly installed with the mounting base. The upper clamping assembly is arranged above the lower positioning assembly. The lower positioning assembly includes a placement seat and a limiting ring. The placement seat is arranged on the top surface of the mounting base. The limiting ring is detachably arranged on the top surface of the placement seat. A positioning ring is arranged on the top surface of the placement seat. A clamping protrusion matching the outer diameter of the positioning ring is arranged at a position on the bottom surface of the limiting ring close to the positioning ring. Limiting protrusions are distributed in the middle of the positioning ring. An installation groove matching the inner diameter of the positioning ring is arranged at a position on the top surface of the placement seat close to the limiting protrusions. The upper clamping assembly includes a control cylinder, a converging seat, and a clamping disc. The converging seat is arranged above the placement seat and is concentric with the placement seat. A converging groove matching the clamping disc is arranged on the bottom surface of the converging seat. The clamping disc is arranged in the converging groove. The control cylinder is arranged on the top surface of the converging seat, and the push rod of the control cylinder passes through the converging seat and is connected to the clamping disc. The clamping disc is made of a silicone material combination.

[0005] In the above description, as a further solution, a lifting assembly is arranged above the converging seat. The lifting assembly includes support columns, a limiting plate, and a lifting cylinder. The support columns are fixed at the four corners of the top surface of the mounting base. The ends of the support columns away from the mounting base extend in a direction away from the mounting base. The limiting plate is fixedly installed on the top surface of the support columns. The lifting cylinder is fixed in the middle of the top surface of the limiting plate, and the push rod of the lifting cylinder passes through the limiting plate and is connected to the converging seat. The lifting cylinder is used to drive the converging seat and the clamping disc to lift to achieve the installation function.

[0006] In the above description, as a further solution, a connection disk and connection columns are provided between the lifting air cylinder and the converging seat. The connection disk is fixedly connected to the push rod of the lifting air cylinder. The connection columns are evenly distributed along the edge of the bottom surface of the connection disk, and the control air cylinder is arranged between the connection columns. The connection disk and the connection columns are used to provide the connection effect between the lifting air cylinder and the converging seat.

[0007] In the above description, as a further solution, both the converging groove and the clamping disk are flat-top conical structures. A connection position is provided at the top of the clamping disk, and a positioning groove matching the connection position is provided in the converging groove. Avoidance grooves are distributed around the upper surface of the clamping disk, and the avoidance grooves penetrate and extend towards the bottom surface of the clamping disk. The avoidance grooves are used to provide the effect of the clamping disk clamping an object.

[0008] In the above description, as a further solution, a placement groove is formed in the middle of the bottom surface of the installation groove, and the placement groove extends towards the direction of the installation seat. The placement groove is used to adapt to the placement of the product.

[0009] In the above description, as a further solution, a connection hole is formed in the top surface of the limiting ring near the limiting protrusion, and the connection hole penetrates and extends towards the direction of the placement seat. A threaded hole matching the connection hole is provided at the position of the top surface of the placement seat near the connection hole. The connection hole and the threaded hole can be used to provide the functions of replacing and installing the limiting ring.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the setting of the upper clamping assembly and the lower positioning assembly, when assembling the upper cover body and the lower cover body of the motor, it is only necessary to fit the upper cover body of the motor with the clamping disk. After fitting, the control air cylinder is turned on, and the push rod of the control air cylinder retracts upward. Due to the setting of the clamping disk made of silica gel material, when the control air cylinder retracts, the lower end of the clamping disk will be driven to converge, and after clamping and fixing the upper cover body, the lower cover body is placed and fixed on the placement seat and the limiting ring, and then processing can be carried out. This device is designed for positioning through mechanical design, can provide higher-precision installation concentricity, and also avoids the problems of hand clamping and part damage in manual installation, and also provides higher work efficiency. Description of the Drawings

[0011] Figure 1 is a three-dimensional structural schematic diagram of a fixture for a fan motor of the present utility model;

[0012] Figure 2 is an exploded structural schematic diagram of a fixture for a fan motor of the present utility model;

[0013] Figure 3 is an exploded structural schematic diagram of a fixture for a fan motor of the present utility model from another perspective;

[0014] Figure 4 It is a schematic diagram of the working effect of a fixture for a fan motor of the present utility model;

[0015] Figure 5 It is a schematic diagram of the working effect of another perspective of a fixture for a fan motor of the present utility model;

[0016] In the figure: 1 - mounting seat, 2 - placing seat, 3 - limiting ring, 4 - positioning ring, 5 - clamping protrusion;

[0017] 6 - limiting protrusion, 7 - mounting groove, 8 - control cylinder, 9 - converging seat, 10 - clamping disc;

[0018] 11 - converging groove, 12 - support column, 13 - limiting plate, 14 - lifting cylinder, 15 - connecting disc;

[0019] 16 - connecting column, 17 - positioning groove, 18 - avoiding groove, 19 - placing groove, 20 - connecting hole;

[0020] 21 - threaded hole, 22 - connecting position. Specific embodiments

[0021] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0022] In this embodiment, please refer to Figures 1 - 5 , A fixture for a fan motor in its specific implementation includes a mounting seat 1, an upper clamping assembly and a lower positioning assembly. The lower positioning assembly is fixedly installed with the mounting seat 1. The upper clamping assembly is arranged above the lower positioning assembly. The lower positioning assembly includes a placing seat 2 and a limiting ring 3. The placing seat 2 is arranged on the top surface of the mounting seat 1. The limiting ring 3 is detachably arranged on the top surface of the placing seat 2. A positioning ring 4 is arranged on the top surface of the placing seat 2. A clamping protrusion 5 matching the outer diameter of the positioning ring 4 is arranged at a position on the bottom surface of the limiting ring 3 close to the positioning ring 4. Limiting protrusions 6 are distributed in the middle of the positioning ring 4. A mounting groove 7 matching the inner diameter of the positioning ring 4 is arranged at a position on the top surface of the placing seat 2 close to the limiting protrusions 6. The upper clamping assembly includes a control cylinder 8, a converging seat 9 and a clamping disc 10. The converging seat 9 is arranged above the placing seat 2 and the converging seat 9 is concentric with the placing seat 2. A converging groove 11 matching the clamping disc 10 is arranged on the bottom surface of the converging seat 9. The clamping disc 10 is arranged in the converging groove 11. The control cylinder 8 is arranged on the top surface of the converging seat 9 and the push rod of the control cylinder 8 passes through the converging seat 9 and is connected to the clamping disc 10.

[0023] Above the converging seat 9 is provided with a lifting assembly. The lifting assembly includes support columns 12, limit plates 13 and lifting cylinders 14. The support columns 12 are fixed at the four corners of the top surface of the mounting seat 1. One end of the support column 12 away from the mounting seat 1 extends in a direction away from the mounting seat 1. The limit plate 13 is fixedly installed on the top surface of the support column 12. The lifting cylinder 14 is fixed in the middle of the top surface of the limit plate 13, and the push rod of the lifting cylinder 14 passes through the limit plate 13 and is connected to the converging seat 9.

[0024] Between the lifting cylinder 14 and the converging seat 9 are provided a connection disk 15 and connection columns 16. The connection disk 15 is fixedly connected to the push rod of the lifting cylinder 14. The connection columns 16 are evenly distributed along the edge of the bottom surface of the connection disk 15. The control cylinder 8 is arranged between the connection columns 16.

[0025] Both the converging groove 11 and the clamping disk 10 are flat-topped conical structures. At the top of the clamping disk 10 is provided a connection position 22. In the converging groove 11 is provided a positioning groove 17 matching the connection position 22. The upper surface of the clamping disk 10 is surrounded by avoidance grooves 18, and the avoidance grooves 18 extend through towards the bottom surface of the clamping disk 10.

[0026] In the middle of the bottom surface of the installation groove 7 is opened a placement groove 19, and the placement groove 19 extends in the direction towards the mounting seat 1; at a position on the top surface of the limit ring 3 close to the limit protrusion 6 is opened a connection hole 20, and the connection hole 20 extends through in the direction towards the placement seat 2. At a position on the top surface of the placement seat 2 close to the connection hole 20 is provided a threaded hole 21 matching the connection hole 20.

[0027] The working process of the present utility model: Place the lower cover of the motor in the placement groove 19, then install the limit ring 3 to fixedly install the lower cover of the motor. After confirmation of the installation, make the upper cover of the motor contact the clamping disk 10, and turn on the control cylinder 8. The push rod of the control cylinder 8 rises, thereby driving the connection position 22 and the clamping disk 10 to move in the direction towards the converging groove 11 on the converging seat 9. When the connection position 22 enters the positioning groove 17 in the converging groove 11, the clamping disk 10 contacts the notch of the positioning groove 17. Also, when the push rod of the control cylinder 8 retracts, the lower end of the clamping disk 10 converges to fix the upper cover of the motor. Then, the lifting cylinder 14 can be turned on to drive the converging seat 9 to press down, so as to realize the installation of the upper cover and the lower cover of the motor.

[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] In addition, in the description of the embodiments of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", and "coupling" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] Finally, it should be noted that the above embodiments are only specific embodiments of the present utility model, used to illustrate the technical solutions of the present utility model, rather than limiting it. The protection scope of the present utility model is not limited thereto. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art within the technical scope disclosed by the present utility model can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or perform equivalent replacements on some of the technical features; and these modifications, changes, or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model, and should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A fixture for a fan motor, comprising a mounting seat, an upper clamping assembly and a lower positioning assembly, wherein the lower positioning assembly is fixedly mounted on the mounting seat, and the upper clamping assembly is arranged above the lower positioning assembly, characterized in that: The lower positioning assembly includes a placing seat and a limiting ring, the placing seat is arranged on the top surface of the mounting seat, the limiting ring is detachably arranged on the top surface of the placing seat, the top surface of the placing seat is provided with a positioning ring, the bottom surface of the limiting ring is provided with a positioning protrusion matching the outer diameter of the positioning ring near the positioning ring, the middle part of the positioning ring is provided with distributed limiting protrusions, the top surface of the placing seat is provided with a mounting groove matching the inner diameter of the positioning ring near the limiting protrusion, the upper clamping assembly includes a control cylinder, a convergence seat and a clamping disk, the convergence seat is arranged above the placing seat and the convergence seat is concentric with the placing seat, the bottom surface of the convergence seat is provided with a convergence groove matching the clamping disk, the clamping disk is arranged in the convergence groove, the control cylinder is arranged on the top surface of the convergence seat and the push rod of the control cylinder passes through the convergence seat and is connected to the clamping disk.

2. A fixture for a fan motor according to claim 1, characterized in that: A lifting assembly is provided above the collecting seat, and the lifting assembly includes a support column, a limit plate and a lifting cylinder. The support column is fixed at the four corners of the top surface of the mounting seat, and the end of the support column away from the mounting seat extends in a direction away from the mounting seat. The limit plate is fixedly installed on the top surface of the support column, the lifting cylinder is fixed at the middle part of the top surface of the limit plate, and the push rod of the lifting cylinder passes through the limit plate to be connected to the collecting seat.

3. A fixture for a fan motor according to claim 2, characterized in that: A connecting plate and connecting columns are provided between the lifting cylinder and the gathering seat. The connecting plate is fixedly connected to the push rod of the lifting cylinder. The connecting columns are evenly distributed on the edge of the bottom surface of the connecting plate, and the control cylinder is arranged between the connecting columns.

4. The fixture for a fan motor according to claim 1, characterized in that: The convergence groove and the clamping disk are both flat-topped conical structures. A connecting position is provided on the top of the clamping disk, and a positioning groove matching the connecting position is provided in the convergence groove. Avoidance grooves are distributed around the upper surface of the clamping disk, and the avoidance grooves extend through toward the bottom surface of the clamping disk.

5. The fixture for a fan motor according to claim 1, characterized in that: A placement groove is provided in the middle of the bottom surface of the installation groove, and the placement groove extends toward the installation seat.

6. The fixture for a fan motor according to claim 1, characterized in that: A connection hole is provided on the top surface of the limiting ring near the limiting protrusion, and the connection hole extends through in the direction of the placement seat. A threaded hole matching the connection hole is provided on the top surface of the placement seat near the connection hole.

Images