Concrete roof joint cutting and caulking all-in-one machine

By designing a concrete roof cutting and jointing integrated machine that integrates cutting machines, sweeping trays and electric glue racks, the complex and time-consuming construction problems in the existing technology are solved, efficient and automated cutting construction is achieved, and construction efficiency and cutting quality are improved.

CN222972507UActive Publication Date: 2025-06-13THE SECOND CONSTR OF CHINA CONSTR EIGHTH ENG DIV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421576722.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-13
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the prior art, the construction of concrete roof cutting joints requires multiple processes, which is time-consuming and labor-intensive, has high labor costs, and the cutting machine is inconvenient to move and steering, which reduces the construction efficiency.

Method used

A concrete roof joint cutting and caulking integrated machine is designed, integrating cutting machines, sweeping discs and electric glue racks. Through mechanical structures such as mobile racks, driving gears and connecting rods, mechanized construction of cutting joints and automatic glueing of glue liquids are realized.

Benefits of technology

Mechanized construction of concrete roof cutting joints is realized, reducing construction period and labor costs, ensuring consistent cut joint size and high quality, reducing later repair needs, and improving equipment flexibility and operating efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222972507U_ABST
    Figure CN222972507U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of building construction, in particular to a concrete roof joint cutting and caulking all-in-one machine which comprises an all-in-one machine body, a cutting machine is arranged on one side of the all-in-one machine body, a sweeping disc is arranged on one side of the cutting machine, an electric gluing frame is installed on one side of the sweeping disc, and one side of the electric gluing frame is fixedly connected with a movable frame. A pull rod is arranged on one side of the movable frame, a driving gear is arranged on the lower side of the pull rod, a driven gear is arranged opposite to the driving gear, connecting rods are arranged on the two sides of the driving gear and the two sides of the driven gear, an L-shaped frame is installed on one side of each connecting rod, and one end of each L-shaped frame is rotationally sleeved with a roller. The equipment has the beneficial effects that joint cutting and caulking of the concrete roof can be completed at a time, mechanical construction is achieved, the construction period is shortened, the labor cost is reduced, meanwhile, joint cutting size consistency can be guaranteed, joint cutting quality is guaranteed, later repair is reduced, steering of the movable frame is achieved under cooperation of the front idler wheels and the rear idler wheels, use by operators is more convenient, and the working efficiency is improved. And the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building construction, and particularly relates to a concrete roof cutting and caulking integrated machine. Background Technique

[0002] Concrete roof cutting plays an important role in preventing cracking, controlling deformation, enhancing stability, improving functionality and safety, etc. In actual construction, it is necessary to select appropriate cutting methods, depths and spacings according to specific situations to ensure the construction quality and effect. The cutting spacing is generally 3m, and the cutting depth is generally not less than 20mm. When cutting, it is necessary to ensure the cutting quality, select a suitable cutting machine, and select a suitable cutter head according to different cutting materials to avoid excessive damage to concrete steel bars, etc. At the same time, after cutting, necessary maintenance and treatment are also required to extend the service life of concrete, mainly weather-resistant glue caulking.

[0003] In the prior art, at present, concrete roof cutting mainly uses a cutting machine for cutting, then a electric hammer for chiseling, after forming the cutting seam, manual use of a broom for cleaning, and finally sticking a beauty seam paper and using a glue gun to inject weather-resistant sealant into the cutting seam, and then using a scraping strip to scrape off the excess glue. It includes a total of 5 construction processes, which are not only time-consuming and laborious, but also have a high labor cost, and the cutting machine is relatively large, and it is relatively inconvenient to move and turn, thus reducing the construction efficiency. For this reason, the utility model proposes a concrete roof cutting and caulking integrated machine to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a concrete roof cutting and caulking integrated machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a concrete roof cutting and caulking integrated machine, including: an integrated machine body, a cutting machine is arranged on one side of the integrated machine body, a cleaning disk is arranged on one side of the cutting machine, and an electric caulking frame is installed on one side of the cleaning disk.

[0006] One side of the electric caulking frame is fixedly connected with a moving frame, a pull rod is arranged on one side of the moving frame, a driving gear is arranged on the lower side of the pull rod, a driven gear is arranged opposite to the driving gear, connecting rods are arranged on both sides of the driving gear and the driven gear, an L-shaped frame is installed on one side of the connecting rod, and a roller is rotatably sleeved at one end of the L-shaped frame.

[0007] Preferably, one side of the cutting machine is fixedly welded to the moving frame through a steel column, and a group of two cleaning disks are arranged and symmetrically arranged about the central plane of the moving frame.

[0008] Preferably, the upper surface of the cleaning disk is fixedly connected to the output end of the motor, both sides of the motor are fixedly connected to the fixing frame, and one end of the fixing frame is fixedly connected to the moving frame.

[0009] Preferably, the driving gear and the driven gear are symmetrically arranged with respect to the central plane of the moving frame, and one end of the pull rod is fixedly connected to the driving gear through a connecting column.

[0010] Preferably, the connecting column is rotatably sleeved in the support frame, one end of the support frame is fixedly connected to the moving frame, the driven gear is rotatably sleeved on the fixed shaft, and the fixed shaft is fixedly sleeved in the support frame.

[0011] Preferably, limiting columns are fixedly connected to the upper surfaces of the driving gear and the driven gear, a sleeve rod is sleeved between a group of the limiting columns and is rotatably connected to the sleeve rod, a rack is meshed with one side of each of the driving gear and the driven gear, and one side of the rack is slidably connected to the moving frame.

[0012] Preferably, one end of the connecting rod is rotatably connected to the rack through a short shaft, the other end of the connecting rod is rotatably connected to one end of the L-shaped frame through a short shaft, and the L-shaped frame is rotatably connected to the moving frame through a long shaft.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The device can complete the concrete roof cutting and caulking in one time, realize mechanized construction, reduce the construction period, and reduce the labor cost. At the same time, using this device can ensure that the cutting dimensions are consistent, the cutting quality is guaranteed, and the later repair is reduced.

[0015] 2. The L-shaped frame drives the roller rotatably sleeved at one end thereof to swing, thereby realizing the steering of the roller. Thus, with the cooperation of the front and rear rollers, the steering of the moving frame is realized, thereby improving the flexibility of the entire device, being more convenient for the operator to use, and improving the use efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 is a schematic bottom view of the overall structure of the utility model;

[0018] Figure 3 is a schematic side view of the overall structure of the utility model.

[0019] In the figure: 1, integrated machine body; 2, cutting machine; 3, cleaning disc; 4, electric caulking frame; 5, moving frame; 6, pull rod; 7, driving gear; 8, driven gear; 9, connecting rod; 10, L-shaped frame; 11, roller; 12, steel column; 13, motor; 14, fixed frame; 15, connecting column; 16, support frame; 17, fixed shaft; 18, limiting column; 19, sleeve rod; 20, rack; 21, short shaft; 22, long shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to clearly and completely describe the purpose and technical solution of the present utility model, and make the advantages more clear, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all of the embodiments, and are only used to explain the embodiments of the present utility model, not to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model.

[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0023] For the purposes of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are set forth to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring these embodiments. Additionally, all embodiments can be used in combination with each other.

[0024] Please refer to Figures 1 to 3, the present utility model provides a technical solution: a concrete roof cutting and caulking integrated machine, comprising: an integrated machine body 1, a cutting machine 2 is arranged on one side of the integrated machine body 1, a cleaning disk 3 is arranged on one side of the cutting machine 2, an electric caulking frame 4 is installed on one side of the cleaning disk 3, the cutting part of the cutting machine 2 is a three-knife grooving machine, and the cutter head is composed of three cutting blades, which can cut a cutting seam with a width of one centimeter and a depth of two centimeters. The cleaning disk 3 sweeps the cut concrete debris to both sides of the cutting seam, facilitating the injection of glue. By installing the glue pipe on the electric caulking frame 4, the trouble of manual caulking is avoided. One side of the cutting machine 2 is fixedly welded to the moving frame 5 through a steel column 12. There is a group of two cleaning disks 3, which are symmetrically arranged about the central plane of the moving frame 5. One end of the steel column 12 is welded to one side of the cutting machine 2, and the other end of the steel column 12 is welded to the upper surface of the moving frame 5, thus stably supporting the cutting machine 2. The cleaning disk 3 is arranged on both sides of the cutting blades of the cutting machine 2, facilitating the cleaning of debris. The upper surface of the cleaning disk 3 is fixedly connected to the output end of the motor 13. Both sides of the motor 13 are fixedly connected to the fixing frame 14. One end of the fixing frame 14 is fixedly connected to the moving frame 5. The fixing frame 14 fixedly supports the motor 13. The output end of the motor 13 rotates to drive the cleaning disk 3 to clean.

[0025] Through the welding of the steel column 12, one end of the cutting machine 2 is fixed on the upper side of the moving frame 5, facilitating the cutting of the cutting seam of the cutting machine 2. Cleaning disks 3 are arranged on both sides of the cutting blades of the cutting machine 2. The motor 13 drives the cleaning disks 3 to rotate, so that the cleaning disks 3 sweep the cut concrete debris to both sides of the cutting seam, facilitating the injection of weather-resistant sealant. By installing the glue cylinder on the electric caulking frame 4, the motor 13 and the electric caulking frame 4 are electrically connected to an external terminal control device, facilitating the control of the electric caulking frame 4 to push the glue cylinder to inject the glue into the concrete gap. A scraping strip is fixedly connected to the bottom of the electric caulking frame 4 to scrape and level the weather-resistant sealant injected into the gap. Thus, the device can complete the cutting and caulking of the concrete roof at one time, realizing mechanized construction, reducing the construction period, and reducing the labor cost. At the same time, using this device can ensure that the cutting seam size is consistent, the cutting quality is guaranteed, and the later repair is reduced.

[0026] One side of the electric sealant applicator frame 4 is fixedly connected to the moving frame 5. A pull rod 6 is arranged on one side of the moving frame 5. A driving gear 7 is arranged on the lower side of the pull rod 6. A driven gear 8 is arranged opposite to the driving gear 7. Connecting rods 9 are arranged on both sides of the driving gear 7 and the driven gear 8. An L-shaped frame 10 is installed on one side of the connecting rod 9. A roller 11 is rotatably sleeved at one end of the L-shaped frame 10. The moving frame 5 facilitates the movement of the entire device. By controlling the pull rod 6, the cooperation between the driving gear 7 and the driven gear 8 can be controlled. Furthermore, under the transmission of the connecting rod 9 and the L-shaped frame 10, the roller 11 can turn while moving, which is convenient for the operator to use. The driving gear 7 and the driven gear 8 are symmetrically arranged with respect to the central plane of the moving frame 5. One end of the pull rod 6 is fixedly connected to the driving gear 7 through a connecting column 15. The arrangement mode of the driving gear 7 and the driven gear 8 is a symmetric mode. One end of the connecting column 15 is fixedly sleeved at one end of the pull rod 6, and the other end of the connecting column 15 is fixedly sleeved inside the driving gear 7. The connecting column 15 is rotatably sleeved inside the support frame 16. One end of the support frame 16 is fixedly connected to the moving frame 5. The driven gear 8 is rotatably sleeved on a fixed shaft 17. The fixed shaft 17 is fixedly sleeved inside the support frame 16. The support frame 16 is installed on the upper and lower sides of the moving frame 5, so as to facilitate the support of the connecting column 15 and the fixed shaft 17. The driven gear 8 is rotatably connected to the fixed shaft 17. Limit columns 18 are fixedly connected to the upper surfaces of the driving gear 7 and the driven gear 8. A sleeve rod 19 is sleeved between a group of the limit columns 18 and is rotatably connected to the sleeve rod 19. Rack bars 20 are meshed with one side of the driving gear 7 and the driven gear 8 respectively. One side of the rack bar 20 is slidably connected to the moving frame 5. The two ends of the sleeve rod 19 are respectively sleeved on the limit columns 18 on the driving gear 7 and the limit columns 18 on the driven gear 8. One end of the connecting rod 9 is rotatably connected to the rack bar 20 through a short shaft 21. The other end of the connecting rod 9 is rotatably connected to one end of the L-shaped frame 10 through a short shaft 21. The L-shaped frame 10 is rotatably connected to the moving frame 5 through a long shaft 22. The connecting rod 9 is used for the transmission between the L-shaped frame 10 and the rack bar 20.

[0027] By swinging one end of the pull rod 6, the other end of the pull rod 6 can drive the driving gear 7 to rotate through the connection of the connecting column 15. The driving gear 7 drives the driven gear 8 to rotate on the fixed shaft 17 through the cooperation of the limit column 18 and the sleeve rod 19, so that the driving gear 7 and the driven gear 8 are synchronously meshed with the rack bar 20 for transmission. The rack bar 20 thus drives one end of the connecting rods 9 at both ends of it to move through the short shaft 21. The other end of the connecting rod 9 drives the L-shaped frame 10 to move through the connection of the short shaft 21. The L-shaped frame 10 is rotatably connected to the moving frame 5 through the long shaft 22, so that the L-shaped frame 10 drives the roller 11 rotatably sleeved at one of its ends to swing, and further realizes the turning of the roller 11. Thus, under the cooperation of the front and rear rollers 11, the turning of the moving frame 5 is realized, thereby improving the flexibility of the entire device, being more convenient for the operator to use, and improving the use efficiency.

[0028] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A concrete roof seam cutting and caulking integrated machine, comprising an integrated machine body (1), characterized in that: A cutting machine (2) is arranged on one side of the integrated machine body (1), a cleaning disc (3) is arranged on one side of the cutting machine (2), and an electric glue spraying frame (4) is installed on one side of the cleaning disc (3); One side of the electric glue spraying frame (4) is fixedly connected to the moving frame (5); a pull rod (6) is arranged on one side of the moving frame (5); a driving gear (7) is arranged on the lower side of the pull rod (6); a driven gear (8) is arranged opposite to the driving gear (7); connecting rods (9) are arranged on both sides of the driving gear (7) and the driven gear (8); an L-shaped frame (10) is installed on one side of the connecting rod (9); and a roller (11) is rotatably sleeved on one end of the L-shaped frame (10).

2. A concrete roof seam cutting and caulking integrated machine according to claim 1, characterized in that: One side of the cutting machine (2) is fixed to the movable frame (5) by welding between a steel column (12), and a group of two cleaning discs (3) are provided and are symmetrically arranged about the central plane of the movable frame (5).

3. The concrete roof seam cutting and caulking integrated machine according to claim 2, characterized in that: The upper surface of the cleaning disc (3) is fixedly connected to the output end of the motor (13), both sides of the motor (13) are fixedly connected to the fixed frame (14), and one end of the fixed frame (14) is fixedly connected to the movable frame (5).

4. The concrete roof seam cutting and caulking integrated machine according to claim 3, characterized in that: The driving gear (7) and the driven gear (8) are symmetrically arranged about the central plane of the moving frame (5), and one end of the pull rod (6) is fixedly connected to the driving gear (7) through a connecting column (15).

5. The concrete roof seam cutting and caulking integrated machine according to claim 4, characterized in that: The connecting column (15) is rotatably sleeved in the support frame (16), one end of the support frame (16) is fixedly connected to the moving frame (5), the driven gear (8) is rotatably sleeved on the fixed shaft (17), and the fixed shaft (17) is fixedly sleeved in the support frame (16).

6. The concrete roof seam cutting and caulking integrated machine according to claim 5, characterized in that: The upper surfaces of the driving gear (7) and the driven gear (8) are fixedly connected to limit posts (18); a set of limit posts (18) are sleeved with sleeve rods (19) and are rotatably connected to the sleeve rods (19); one side of the driving gear (7) and the driven gear (8) is meshed with a gear rod (20); one side of the gear rod (20) is slidably connected to the moving frame (5).

7. The concrete roof seam cutting and caulking integrated machine according to claim 6, characterized in that: One end of the connecting rod (9) is rotatably connected to the gear rod (20) via a short shaft (21), and the other end of the connecting rod (9) is rotatably connected to one end of the L-shaped frame (10) via the short shaft (21), and the L-shaped frame (10) is rotatably connected to the mobile frame (5) via a long shaft (22).