Full-automatic rubber coating injection molding machine

By designing rotary replacement components in a fully automatic glue-cover injection molding machine, the shutdown problem of impurities accumulation caused by the nozzle blockage is solved, and the rapidity of nozzle replacement and working efficiency are improved.

CN222972658UActive Publication Date: 2025-06-13DONGGUAN ZHONGAN HARDWARE MACHINERY CO LTD

Patent Information

Application Number
CN202422141620.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

When impurities accumulate, the existing fully automatic glue-cover injection molding machine needs to be suspended for a long time to replace the filter mechanism, resulting in a reduced working efficiency.

Method used

A rotary replacement assembly is designed to quickly replace the nozzle by driving the rotary ring through an electric push rod and a first motor, simplifying the disassembly and installation process of the nozzle.

Benefits of technology

It realizes rapid nozzle replacement, reduces downtime, and improves the working efficiency of the glue-covered injection molding machine.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222972658U_ABST
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Abstract

The utility model discloses a full-automatic rubber coating injection molding machine, which belongs to the field of injection molding machines and comprises a storage barrel, a discharge pipe is fixedly mounted on one side of the storage barrel, an extrusion pipe is fixedly mounted at one end of the discharge pipe, and a rotary replacement component is arranged on the lower surface of the storage barrel and comprises a first motor fixedly mounted on the lower surface of the storage barrel. Through the arrangement of the rotary replacement assembly, under long-time use, when the spray head is blocked due to accumulation of impurities, a worker starts an electric push rod to enable a sealing ring to be separated from the surface of the spray head, then starts a first motor to enable a rotary ring to rotate by 90 degrees, and reinstalls a new spray head on the lower surface of an extrusion pipe; and then the joint of the spray head and the extrusion pipe is sealed through the sealing ring, so that the spray head replacement speed is greatly increased, the spray head replacement is completed within a short time, the rubber coating injection molding machine continues to work normally, and the working efficiency of the equipment is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding machines, and specifically relates to a full-automatic rubber-coated injection molding machine. Background Technique

[0002] Injection molding is a method for producing industrial product shapes. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding, compression molding, and die-casting methods. Injection molding is usually completed by an injection molding machine. The injection molding machine is the main molding equipment that uses thermoplastic or thermosetting materials to make various shaped plastic products using plastic molding molds. Injection molding is achieved through an injection molding machine and a mold.

[0003] After investigation, the Chinese patent discloses a full-automatic rubber-coated injection molding machine (Publication No.: CN 219360126 U). The utility model discloses a full-automatic rubber-coated injection molding machine, which relates to the technical field of injection molding machine equipment. The full-automatic rubber-coated injection molding machine includes: a processing platform is fixedly connected to the bottom end of the injection molding machine body, a storage barrel is arranged on the top end of the processing platform, and a spray pipe is spirally installed at the bottom end of the storage barrel; a filtering mechanism is arranged inside the spray pipe, and the filtering mechanism includes: a fixing ring is arranged inside the spray pipe; a clamping part is movably inserted inside the fixing ring; a filtering device is arranged inside the spray pipe, and through holes are formed on the outer surface of the filtering device; a nozzle is arranged at the bottom end of the spray pipe, and a heating device is arranged inside the inner wall of the nozzle, which can solve the problem of filtering impurities in the raw materials through the arranged filtering mechanism.

[0004] In the above technology, during the working process of the injection molding machine, when there are too many impurities, the filtering mechanism will be blocked. At this time, the machine needs to be paused for a long time to replace the filtering mechanism, so that the rubber-coated injection molding machine cannot continue to work, thereby greatly reducing the working efficiency of the rubber-coated injection molding machine and then affecting the subsequent injection molding work.

[0005] Therefore, the utility model provides a full-automatic rubber-coated injection molding machine to solve the above problems. Summary of the Invention

[0006] The utility model provides a full-automatic rubber-coated injection molding machine, aiming to solve the existing problems proposed in the background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] A full-automatic rubber-coated injection molding machine includes a storage barrel, a discharge pipe is fixedly installed on one side of the storage barrel, an extrusion pipe is fixedly installed at one end of the discharge pipe, and a rotary replacement component is arranged on the lower surface of the storage barrel;

[0009] The rotating replacement component includes a first motor fixedly installed on the lower surface of the storage barrel. The output end of the first motor is fixedly installed with an output shaft. One end of the output shaft is fixedly installed with a rotating ring. The outer surface of the rotating ring is fixedly installed with a plurality of support rods in an annular array. One end of the support rod is fixedly installed with a clamping ring. Arc-shaped clamping grooves are formed inside the support rod and the clamping ring. An installation block is slidably connected inside the arc-shaped clamping groove. A spray head is installed inside the clamping ring. A groove is formed on the side surface of the spray head. The installation block is adapted to the groove.

[0010] Wherein, sealing rings are slidably connected to the outer surfaces of the extrusion pipe and the spray head. One side surface of the sealing ring is fixedly installed with a side plate. An electric push rod is fixedly installed on the upper surface of the side plate. The electric push rod is fixedly installed on the lower surface of the storage barrel.

[0011] Wherein, a connecting column is fixedly installed on one side surface of the installation block. One end of the connecting column is fixedly installed with a sliding block. A first sliding groove is formed on the lower surface of the support rod. The sliding block is slidably connected inside the first sliding groove. A return spring is fixedly installed on the side surface of the sliding block.

[0012] Wherein, the lower surface of the sliding block is rotatably connected with a connecting rod through a movable seat. One end of the connecting rod is rotatably connected with a sliding ring through a movable seat. The outer surface of the sliding ring is slidably connected with a column. Handles are fixedly installed on both sides of the lower surface of the sliding ring. The top of the column is rotatably connected with the rotating ring.

[0013] Wherein, a heating layer is arranged on the outer surface of the extrusion pipe. A spiral conveying blade is rotatably connected inside the extrusion pipe. A driven column is fixedly installed at the top of the spiral conveying blade. Stabilizing members are rotatably connected to both sides of the outer surface of the driven column. The stabilizing members are fixedly installed on the side surface of the storage barrel.

[0014] Wherein, a servo motor is fixedly installed on the upper surface of the storage barrel through a clamping frame. The output end of the servo motor is fixedly installed with a driving shaft. A stirring shaft is fixedly installed at the bottom of the driving shaft. Stirring blades are arranged on the outer surface of the stirring shaft. Pulley wheels are arranged on the outer surfaces of the driving shaft and the driven column. A belt is lapped on the outer surface of the pulley wheels.

[0015] Wherein, the storage barrel is fixedly installed on a bottom plate through a support frame. A control panel is arranged on the upper surface of the bottom plate. A lifting platform is arranged on the upper surface of the bottom plate. Beneficial effects

[0016] With the setting of the rotating replacement component in the present utility model, when the nozzle is blocked due to the accumulation of impurities after long-term use, the staff starts the electric push rod to make the sealing ring disengage from the surface of the nozzle, and then starts the first motor to rotate the rotating ring by 90 degrees. A new nozzle is reinstalled on the lower surface of the extrusion pipe, and then the connection between the nozzle and the extrusion pipe is sealed by the sealing ring, greatly improving the replacement speed of the nozzle, completing the replacement of the nozzle in a short time, enabling the rubber coating injection molding machine to continue to work normally, and greatly improving the working efficiency of the equipment.

[0017] Meanwhile, with the setting of the connecting column, connecting rod, sliding ring, upright column and return spring in the present utility model, when it is necessary to disassemble the nozzle inside the snap ring, the staff can pull down the sliding ring through the handle to make the mounting block disengage from the groove on the side surface of the nozzle, thus realizing the disassembly operation of the nozzle. Then, a new nozzle is placed inside the snap ring, and vice versa to install the nozzle inside the snap ring, facilitating the disassembly and assembly operation for the staff and improving the working efficiency of the staff. Description of the Drawings

[0018] Figure 1 It is a schematic structural diagram of a fully automatic rubber coating injection molding machine;

[0019] Figure 2 It is a schematic side sectional structural diagram of a fully automatic rubber coating injection molding machine;

[0020] Figure 3 It is a schematic internal structural diagram of the storage barrel of a fully automatic rubber coating injection molding machine;

[0021] Figure 4 It is a schematic structural diagram of the rotating replacement component of a fully automatic rubber coating injection molding machine;

[0022] Figure 5 It is a schematic structural diagram of the connecting rod and sliding ring of a fully automatic rubber coating injection molding machine.

[0023] In the figure:

[0024] 1 - storage barrel, 2 - extrusion pipe, 3 - rotating replacement component, 301 - first motor;

[0025] 302 - rotating ring, 303 - support rod, 304 - snap ring, 30 - mounting block;

[0026] 306 - sealing ring, 307 - electric push rod, 4 - connecting column, 5 - connecting rod;

[0027] 6 - sliding ring, 7 - upright column, 8 - screw conveyor blade, 9 - stirring blade;

[0028] 10 - pulley, 11 - control panel, 12 - return spring, 13 - nozzle. Detailed implementation mode

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0030] The present utility model provides a full-automatic rubber coating injection molding machine, which includes a storage barrel 1. A discharge pipe is fixedly installed on one side of the storage barrel 1. One end of the discharge pipe is fixedly installed with an extrusion pipe 2. A rotary replacement assembly 3 is arranged on the lower surface of the storage barrel 1. The rotary replacement assembly 3 includes a first motor 301 fixedly installed on the lower surface of the storage barrel 1. The output end of the first motor 301 is fixedly installed with an output shaft. One end of the output shaft is fixedly installed with a rotary ring 302. A plurality of support rods 303 are fixedly installed on the outer surface of the rotary ring 302 in an annular array. One end of the support rod 303 is fixedly installed with a clamping ring 304. Arc-shaped clamping grooves are formed inside the support rod 303 and the clamping ring 304. An installation block 305 is slidably connected inside the arc-shaped clamping groove. A spray head 13 is installed inside the clamping ring 304. A groove is formed on the side surface of the spray head 13. The installation block 305 is adapted to the groove. Sealing rings 306 are slidably connected to the outer surfaces of the extrusion pipe 2 and the spray head 13. One side surface of the sealing ring 306 is fixedly installed with a side plate. An electric push rod 307 is fixedly installed on the upper surface of the side plate. The electric push rod 307 is fixedly installed on the lower surface of the storage barrel 1.

[0031] During long-term use, when the spray head 13 is blocked due to the accumulation of impurities, the staff replaces the spray head 13. First, start the electric push rod 307 to drive the sealing ring 306 to disengage from the surface of the spray head 13, and then start the first motor 301 through the control panel 11 to drive the rotary ring 302 at the bottom of the output shaft to rotate by 90 degrees. The rotary ring 302 drives the clamping ring 304 to move through the support rod 303 on one side. The clamping ring 304 drives the spray head 13 inside through the installation block 305, so that the blocked spray head 13 is separated from the lower surface of the extrusion pipe 2 and the new spray head 13 is moved to the lower surface of the extrusion pipe 2. Then start the electric push rod 307 to drive the sealing ring 306 to slide downward, so that the sealing ring 306 slides to the connection position between the spray head 13 and the extrusion pipe 2, improving the sealing performance after connection. The installation block 305 is inserted into the groove on the surface of the spray head 13 to disassemble and assemble the spray head 13.

[0032] For disassembling and assembling the spray head 13, such as Figure 2 And Figure 5As shown in the figure, a connecting column 4 is fixedly installed on one side surface of the installation block 305. One end of the connecting column 4 is fixedly installed with a sliding block. A first sliding groove is formed on the lower surface of the support rod 303. The sliding block is slidably connected to the inside of the first sliding groove. A return spring 12 is fixedly installed on the side surface of the sliding block. The lower surface of the sliding block is rotatably connected to a connecting rod 5 through a movable seat. One end of the connecting rod 5 is rotatably connected to a sliding ring 6 through a movable seat. The outer surface of the sliding ring 6 is slidably connected to a column 7. Handles are fixedly installed on both sides of the lower surface of the sliding ring 6. The top of the column 7 is rotatably connected to a rotating ring 302.

[0033] When the staff needs to disassemble the nozzle 13, the sliding ring 6 is driven by the handle to slide on the outer surface of the column 7. The sliding ring 6 drives the sliding block to slide inside the first sliding groove through the connecting rod 5 and compress the internal return spring 12. The sliding block drives the connecting column 4 to move. The connecting column 4 drives the installation block 305 at one end to slide inside the arc-shaped card slot, so that the installation block 305 is disengaged from the inside of the groove, and thus the nozzle 13 can be disassembled. When the nozzle 13 needs to be installed, the reverse operation is performed.

[0034] A heating layer is provided on the outer surface of the extrusion tube 2. A spiral conveying blade 8 is rotatably connected to the inside of the extrusion tube 2. A driven column is fixedly installed at the top of the spiral conveying blade 8. Stabilizing members are rotatably connected to both sides of the outer surface of the driven column. The stabilizing members are fixedly installed on the side surface of the storage barrel 1.

[0035] The raw materials inside the extrusion tube 2 are heated through the heating layer. The driven column rotates inside the stabilizing member, and the driven column drives the spiral conveying blade 8 to rotate, so as to transport the raw materials from top to bottom.

[0036] A servo motor is fixedly installed on the upper surface of the storage barrel 1 through a bracket. The output end of the servo motor is fixedly installed with a driving shaft. A stirring shaft is fixedly installed at the bottom of the driving shaft. Stirring blades 9 are provided on the outer surface of the stirring shaft. Pulley 10 is provided on the outer surfaces of both the driving shaft and the driven column. A belt is lapped on the outer surface of the pulley 10.

[0037] The servo motor is started to drive the driving shaft to rotate. The driving shaft drives the stirring shaft and the stirring blades 9 to rotate, and the raw materials inside are stirred, reducing the caking of the raw materials. During the rotation of the driving shaft, the driven column on the other side rotates synchronously through the transmission of the pulley 10, so that the spiral conveying blade 8 at the bottom of the driven column rotates synchronously, reducing another power source for driving the driven column and reducing the cost during the use of the equipment.

[0038] The storage barrel 1 is fixedly installed on a bottom plate through a support frame. A control panel 11 is provided on the upper surface of the bottom plate. A lifting platform is provided on the upper surface of the bottom plate.

[0039] Drive each component to run through the control panel 11, place the workpiece on the surface of the lifting table, and perform rubber coating and injection molding operations on the workpiece by lifting the lifting table.

[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A fully automatic plastic overmolding machine, comprising a material storage barrel (1), characterized in that: A discharge pipe is fixedly mounted on one side of the material storage barrel (1), an extrusion pipe (2) is fixedly mounted on one end of the discharge pipe, and a rotating replacement component (3) is provided on the lower surface of the material storage barrel (1); The rotary replacement assembly (3) comprises a first motor (301) fixedly mounted on the lower surface of the material storage barrel (1); an output shaft is fixedly mounted on the output end of the first motor (301); a rotating ring (302) is fixedly mounted on one end of the output shaft; a plurality of support rods (303) are fixedly mounted on the outer surface of the rotating ring (302) in a ring array; a retaining ring (304) is fixedly mounted on one end of the support rod (303); arc-shaped retaining grooves are provided inside the support rod (303) and the retaining ring (304); a mounting block (305) is slidably connected inside the arc-shaped retaining groove; a nozzle (13) is mounted inside the retaining ring (304); a groove is provided on the side surface of the nozzle (13); and the mounting block (305) is adapted to fit the groove.

2. The fully automatic plastic overmolding machine according to claim 1, characterized in that: The outer surfaces of the extrusion tube (2) and the nozzle (13) are both slidably connected with a sealing ring (306), a side plate is fixedly mounted on one side surface of the sealing ring (306), an electric push rod (307) is fixedly mounted on the upper surface of the side plate, and the electric push rod (307) is fixedly mounted on the lower surface of the material storage barrel (1).

3. The fully automatic plastic overmolding machine according to claim 1, characterized in that: A connecting column (4) is fixedly mounted on one side surface of the mounting block (305), a sliding block is fixedly mounted on one end of the connecting column (4), a first sliding groove is formed on the lower surface of the support rod (303), the sliding block is slidably connected to the inside of the first sliding groove, and a return spring (12) is fixedly mounted on the side surface of the sliding block.

4. The fully automatic plastic overmolding machine according to claim 3, characterized in that: The lower surface of the sliding block is rotatably connected to a connecting rod (5) via a movable seat, one end of the connecting rod (5) is rotatably connected to a sliding ring (6) via a movable seat, the outer surface of the sliding ring (6) is slidably connected to a column (7), handles are fixedly mounted on both sides of the lower surface of the sliding ring (6), and the top of the column (7) is rotatably connected to a rotating ring (302).

5. The fully automatic plastic overmolding machine according to claim 4, characterized in that: The outer surface of the extrusion tube (2) is provided with a heating layer, the interior of the extrusion tube (2) is rotatably connected to a spiral conveying blade (8), a driven column is fixedly mounted on the top of the spiral conveying blade (8), and both sides of the outer surface of the driven column are rotatably connected to stabilizing members, and the stabilizing members are fixedly mounted on the side surface of the storage barrel (1).

6. The fully automatic plastic overmolding machine according to claim 5, characterized in that: A servo motor is fixedly mounted on the upper surface of the material storage barrel (1) via a bracket, a drive shaft is fixedly mounted on the output end of the servo motor, a stirring shaft is fixedly mounted on the bottom of the drive shaft, a stirring blade (9) is arranged on the outer surface of the stirring shaft, a pulley (10) is arranged on the outer surface of the drive shaft and the driven column, and a belt is overlapped on the outer surface of the pulley (10).

7. The fully automatic plastic overmolding machine according to claim 1, characterized in that: The material storage barrel (1) is fixedly mounted with a bottom plate via a support frame, a control panel (11) is provided on the upper surface of the bottom plate, and a lifting platform is provided on the upper surface of the bottom plate.

Citation Information

Patent Citations

  • Full-automatic rubber coating injection molding machine

    CN219360126U

Cited By

  • A fully automatic injection molding machine

    CN224631174U