Color box printing and dyeing device

By designing a full-process automated color box printing and dyeing device, the problem of insufficient dye usage control in traditional devices is solved, and an efficient and energy-saving printing and dyeing process is achieved, which improves the market value and printing quality of color box boards.

CN222972902UActive Publication Date: 2025-06-13HARBIN DESHENG PACKAGING PRINTING CO LTD
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Patent Information

Application Number
CN202422148625.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Traditional color box printing and dyeing devices have insufficient dye usage control, resulting in serious dye waste and it is difficult to ensure the uniformity and stability of dye distribution on the surface of color box, affecting printing quality and market value.

Method used

A color box printing and dyeing device is designed, including a shell, a printing and dyeing table, a baffle, a conveyor belt, a filter plate, a heat insulation plate, a plate pushing mechanism, a printing and dyeing mechanism, a heating mechanism and an air-drying mechanism, which realizes the full automation of the color box board feeding, printing and dyeing, heating and color fixing to air-drying discharge.

Benefits of technology

Through automated control, production efficiency is significantly improved, dye waste is reduced, the clarity and uniformity of printing and dyeing patterns are ensured, and the appearance quality and market value of colored box boards are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222972902U_ABST
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Abstract

A color box printing and dyeing device belongs to the technical field of carton production equipment. A feeding port is formed in the side wall of the shell, a baffle is arranged on the printing and dyeing table, a push plate mechanism is arranged in the shell and used in cooperation with the printing and dyeing table, a printing and dyeing mechanism is fixed to the shell, a heat insulation plate is arranged in the shell, a heating mechanism is arranged between the heat insulation plate and the printing and dyeing table, the heating mechanism is fixed to the shell, and an air inlet is formed in the shell; the air inlet is communicated with the air drying mechanism, a conveying belt is arranged below the air drying mechanism, a discharging port is formed in the shell, and the conveying belt extends to the discharging port and is used in cooperation with the heating mechanism. The color box printing and dyeing device has the remarkable characteristics of high efficiency, automation, high-quality printing and dyeing, strong flexibility, environmental protection, energy conservation and easiness in maintenance and cleaning, reduces manual intervention, accurately controls the printing and dyeing process, adapts to diversified process requirements, reduces energy consumption, simplifies the maintenance process, and provides powerful support for sustainable development of the color box printing and dyeing industry.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carton production equipment, and specifically relates to a color box printing and dyeing device. Background Art

[0002] With the rapid development of the packaging industry, consumers' requirements for product packaging are increasing day by day. As an important carrier for product display and sales, the appearance quality of color boxes is directly related to the market attractiveness and brand image of products.

[0003] However, when facing this market demand, traditional color box printing and dyeing devices gradually show their limitations. In terms of the control of dye dosage, traditional devices have obvious deficiencies. Due to the lack of a precise metering system and an automated control mechanism, the amount of dye used often depends on the experience and manual adjustment of operators. This not only causes serious dye waste, increases production costs, but also makes it difficult to ensure the uniformity and stability of the dye distribution on the surface of color boxes, further affecting the printing quality and market value of color boxes. Summary of the Utility Model

[0004] To solve the problems existing in the background art, the utility model provides a color box printing and dyeing device.

[0005] To achieve the above object, the utility model adopts the following technical solution: A color box printing and dyeing device, comprising a housing, a printing and dyeing table, a baffle, a conveyor belt, a first filter screen plate, a heat insulation plate, a pushing plate mechanism, a printing and dyeing mechanism, a heating mechanism and a drying mechanism;

[0006] An inlet is opened on the side wall of the housing. The printing and dyeing table is located at the corresponding position of the inlet. A baffle is provided on the printing and dyeing table. A pushing plate mechanism is provided inside the housing. The pushing plate mechanism is used in cooperation with the printing and dyeing table. A printing and dyeing mechanism is provided above the printing and dyeing table. The printing and dyeing mechanism is fixed on the housing. A heat insulation plate is provided inside the housing. A heating mechanism is provided between the heat insulation plate and the printing and dyeing table. The heating mechanism is fixed inside the housing. An air inlet is provided at the upper end of the housing. A first filter screen plate is provided at the air inlet. The air inlet is connected and fixed to the drying mechanism. A conveyor belt is provided below the drying mechanism. An outlet is opened at one end of the housing. One end of the conveyor belt extends to the outlet. The other end of the conveyor belt is used in cooperation with the heating mechanism.

[0007] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0008] 1. High efficiency and automation: The device realizes the whole process automation from the feeding of color box boards, printing and dyeing, heating and fixing to drying and discharging, greatly improving the production efficiency, reducing manual intervention and lowering the labor intensity.

[0009] 2. High printing and dyeing quality: Through the precise cooperation between the printing plate and the color box board, and the uniform and stable delivery of dyes under pressure, this device ensures the clarity and uniformity of the printed patterns, accurately controls the uniform discharge of dyes, saves dye waste, and improves the appearance quality and market value of the color box board.

[0010] 3. Strong flexibility: The height of the heating roller in this device is adjustable, which can adapt to color box boards of different thicknesses, ensure the uniformity of the heating effect, and meet the requirements of different printing and dyeing processes. At the same time, the design of the storage tank facilitates the rapid replenishment of dyes, enhancing the flexibility of the equipment.

[0011] 4. Environmental protection and energy saving: This device is equipped with a filter screen plate, which effectively filters the incoming air, reduces the entry of dust and harmful substances, thereby protecting the working environment and the cleanliness of the equipment, meeting environmental protection requirements. In addition, through the reasonable design of the air-drying mechanism, rapid drying of the color box board is achieved, saving energy and time, further reflecting the environmental protection and energy-saving characteristics of the device.

[0012] 5. Easy to maintain and clean: The design of the storage tank and its internal components in this device facilitates quick opening and closing, making it more convenient for dye replenishment and equipment cleaning and maintenance, reducing downtime and labor costs, and ensuring the long-term stable operation of the equipment.

[0013] In summary, the color box printing and dyeing device of the present utility model exhibits excellent application advantages in the field of color box printing and dyeing with its remarkable features of high-efficiency automation, high-quality printing and dyeing, strong flexibility, environmental protection and energy saving, and easy maintenance and cleaning. By reducing manual intervention, precisely controlling the printing and dyeing process, adapting to diverse process requirements, reducing energy consumption, and simplifying the maintenance process, this device not only improves the production efficiency and market competitiveness of enterprises but also demonstrates the emphasis on environmental protection and production safety, providing strong support for the sustainable development of the color box printing and dyeing industry. Brief Description of the Drawings

[0014] Figure 1 is the front view of the present utility model;

[0015] Figure 2 is Figure 1 a partial enlarged schematic view of part A of Detailed Embodiment

[0016] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0017] This embodiment describes a color box printing and dyeing device, including a housing 1, a printing and dyeing table 2, a baffle 3, a conveyor belt 20, a first filter screen plate 21, a heat insulation plate 26, a push plate mechanism, a printing and dyeing mechanism, a heating mechanism, and a drying mechanism;

[0018] A feed inlet 27 is formed on the side wall of the housing 1. The printing and dyeing table 2 is located at the corresponding position of the feed inlet 27. A baffle 3 is provided on the printing and dyeing table 2. A push plate mechanism is arranged in the housing 1. The push plate mechanism is used in cooperation with the printing and dyeing table 2. A printing and dyeing mechanism is arranged above the printing and dyeing table 2. The printing and dyeing mechanism is fixed on the housing 1. A heat insulation plate 26 is arranged in the housing 1. A heating mechanism is arranged between the heat insulation plate 26 and the printing and dyeing table 2. The heating mechanism is fixed in the housing 1. An air inlet is provided at the upper end of the housing 1. A first filter screen plate 21 is provided at the air inlet. The air inlet is connected and fixed to the drying mechanism. A conveyor belt 20 is arranged below the drying mechanism. An outlet is formed at one end of the housing 1. One end of the conveyor belt 20 extends to the outlet. The other end of the conveyor belt 20 is used in cooperation with the heating mechanism.

[0019] The push plate mechanism includes a first electric telescopic rod 4 and a push plate 5;

[0020] The first electric telescopic rod 4 is horizontally arranged in the housing 1. The fixed end of the first electric telescopic rod 4 is fixedly connected to the inner wall of the housing 1. The telescopic end of the first electric telescopic rod 4 is fixedly connected to the push plate 5. The push plate 5 is used in cooperation with the upper end surface of the printing and dyeing table 2.

[0021] The printing and dyeing mechanism includes a printing plate 6, a second electric telescopic rod 7, a corrugated pipe 8, a valve 9, a storage tank 10, a tank cover 11, a third electric telescopic rod 12, and a rubber pressing plate 13;

[0022] The printing plate 6 is arranged corresponding to the printing and dyeing table 2. The upper end of the printing plate 6 is fixedly connected to the telescopic end of the second electric telescopic rod 7. The fixed end of the second electric telescopic rod 7 is fixedly connected to the inner top end of the housing 1. The printing plate 6 is communicated with the storage tank 10 through the corrugated pipe 8. A valve 9 is arranged on the corrugated pipe 8. The upper end of the storage tank 10 is hermetically and threadedly connected to the tank cover 11. A third electric telescopic rod 12 is arranged on the tank cover 11. The telescopic end of the third electric telescopic rod 12 is fixedly connected to the rubber pressing plate 13. The rubber pressing plate 13 is hermetically and slidably arranged on the inner wall of the storage tank 10.

[0023] The heating mechanism includes a first support frame 14, a rotating roller 15, a first motor 16, a fourth electric telescopic rod 17, a heating roller 18, a second motor 19, and a second support frame 28;

[0024] The first support frame 14 is fixedly connected to the inner bottom surface of the housing 1. A rotating roller 15 is rotatably provided on the first support frame 14. The rotating roller 15 is driven by a first motor 16, and the first motor 16 is fixed on the first support frame 14. A heating roller 18 is correspondingly provided above the rotating roller 15. The heating roller 18 is rotatably connected to the second support frame 28. The heating roller 18 is driven by a second motor 19, and the second motor 19 is fixed on the second support frame 28. The second support frame 28 is fixedly connected to the telescopic end of the fourth electric telescopic rod 17, and the fourth electric telescopic rod 17 is fixed to the inner top end of the housing 1.

[0025] The air drying mechanism includes an air inlet pipe 22, a fixing frame 23, an electric fan 24 and a second filter screen plate 25.

[0026] The upper end of the air inlet pipe 22 is fixedly connected and communicated with the air inlet on the housing 1. A fixing frame 23 is fixed to the inner wall of the air inlet pipe 22. The electric fan 24 is fixedly provided on the fixing frame 23. A second filter screen plate 25 is provided at the lower end of the air inlet pipe 22.

[0027] When using the present utility model, the color box board is conveyed to the feed port 27 of the housing 1 through an externally connected conveying mechanism and automatically placed on the printing and dyeing table 2. The setting of the baffle 3 ensures the stability of the color box board during the printing and dyeing process and prevents it from shifting or slipping. Start the second electric telescopic rod 7 to drive the printing plate 6 to descend above the color box board to prepare for printing and dyeing. The printing plate 6 is connected to the storage tank 10 through a corrugated pipe 8. The dye flows through the corrugated pipe to the printing plate when the valve 9 is in the open state. The third electric telescopic rod 12 drives the rubber pressing plate 13 to press down, applying pressure to the dye in the storage tank 10 to ensure that the dye is evenly and stably conveyed to the printing plate 6 for absorption, thereby achieving a uniform printing and dyeing effect. After the printing and dyeing is completed, the second electric telescopic rod 7 resets. At the same time, start the first motor 16 and the second motor 19 to drive the rotating roller 15 and the heating roller 18 to rotate relative to each other respectively. The heating roller 18 can be heated as needed to meet the requirements of different printing and dyeing processes. The fourth electric telescopic rod 17 can adjust the height of the heating roller 18 to adapt to color box boards of different thicknesses and ensure uniform heating effect. The heating roller 18 performs heat setting treatment on the color box board to improve the adhesion and durability of the printed pattern. The first electric telescopic rod 4 drives the push plate 5 to push the color box board between the rotating roller 15 and the heating roller 18, and the color box board is smoothly conveyed to the next stage through the rotation of the rollers. After the color box board is conveyed onto the conveyor belt 20, start the electric fan 24 in the conveyor belt and the air inlet pipe 22. The electric fan 24 inhales the outside air into the housing 1. After being filtered by the first filter plate 21 and the second filter plate 25, it blows and dries the color box board on the conveyor belt to ensure that the printed and dyed color box board dries quickly. Through the setting of the first filter plate 21 and the second filter plate 25, the air entering and discharging is effectively filtered, reducing the emission of dust and harmful substances and meeting the environmental protection requirements. As the conveyor belt 20 continuously runs, the color box board is gradually conveyed to the discharge port to complete the entire printing and dyeing process. When the dye in the storage tank 10 is insufficient, just close the valve 9, rotate and remove the tank cover 11, and then it is easy to replenish the dye into the storage tank. The design of the tank cover 11 facilitates quick opening and closing, reducing the time and labor required for replenishing the dye. When cleaning and maintenance are needed, the tank cover 11 can also be removed to clean and maintain the storage tank 10 and its internal components to ensure the long-term stable operation of the equipment.

[0028] In summary, the color box printing and dyeing device of the present utility model has significant application advantages in the field of color box printing and dyeing with its characteristics of high efficiency, automation, flexibility and environmental protection.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other forms of devices without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent conditions of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A color box printing and dyeing device, characterized in that: It comprises a housing (1), a printing and dyeing table (2), a baffle (3), a conveyor belt (20), a filter screen plate (21), a heat insulation plate (26), a push plate mechanism, a printing and dyeing mechanism, a heating mechanism and an air drying mechanism; The shell (1) has a side wall with a feed port (27), the printing and dyeing table (2) is located at a position corresponding to the feed port (27), a baffle (3) is provided on the printing and dyeing table (2), a push plate mechanism is provided in the shell (1), the push plate mechanism is used in conjunction with the printing and dyeing table (2), a printing and dyeing mechanism is provided above the printing and dyeing table (2), the printing and dyeing mechanism is fixed on the shell (1), a heat insulation board (26) is provided in the shell (1), a heating mechanism is provided between the heat insulation board (26) and the printing and dyeing table (2), the heating mechanism is fixed in the shell (1), an air inlet is provided at the upper end of the shell (1), a filter screen plate (21) is provided at the air inlet, the air inlet is connected and fixed to the air drying mechanism, a conveyor belt (20) is provided below the air drying mechanism, a discharge port is provided at one end of the shell (1), one end of the conveyor belt (20) extends to the discharge port, and the other end of the conveyor belt (20) is used in conjunction with the heating mechanism.

2. A color box printing and dyeing device according to claim 1, characterized in that: The push plate mechanism comprises an electric telescopic rod (4) and a push plate (5); The electric telescopic rod (4) is horizontally arranged in the housing (1); the fixed end of the electric telescopic rod (4) is fixedly connected to the inner wall of the housing (1); the telescopic end of the electric telescopic rod (4) is fixedly connected to the push plate (5); and the push plate (5) is used in conjunction with the upper end surface of the printing and dyeing table (2).

3. A color box printing and dyeing device according to claim 2, characterized in that: The printing and dyeing mechanism comprises a printing plate (6), a second electric telescopic rod (7), a bellows (8), a valve (9), a material storage box (10), a material box cover (11), a third electric telescopic rod (12) and a rubber pressing plate (13); The printing plate (6) is arranged corresponding to the printing and dyeing table (2), the upper end of the printing plate (6) is fixedly connected to the telescopic end of the second electric telescopic rod (7), the fixed end of the second electric telescopic rod (7) is fixedly connected to the top end of the shell (1), the printing plate (6) is connected to the material storage box (10) through a bellows (8), the bellows (8) is provided with a valve (9), the upper end of the material storage box (10) is sealed and threadedly connected to the material box cover (11), the material box cover (11) is provided with an electric telescopic rod three (12), the telescopic end of the electric telescopic rod three (12) is fixedly connected to the rubber pressure plate (13), and the rubber pressure plate (13) is sealed and slidably arranged with the inner wall of the material storage box (10).

4. A color box printing and dyeing device according to claim 3, characterized in that: The heating mechanism comprises a support frame 1 (14), a rotating roller (15), a motor 1 (16), an electric telescopic rod 4 (17), a heating roller (18), a motor 2 (19) and a support frame 2 (28); The support frame 1 (14) is fixedly connected to the inner bottom surface of the shell (1); a rotating roller (15) is rotatably provided on the support frame 1 (14); the rotating roller (15) is driven by a motor 1 (16); the motor 1 (16) is fixed on the support frame 1 (14); a heating roller (18) is correspondingly provided above the rotating roller (15); the heating roller (18) is rotatably connected to the support frame 2 (28); the heating roller (18) is driven by a motor 2 (19); the motor 2 (19) is fixed on the support frame 2 (28); the support frame 2 (28) is fixedly connected to the telescopic end of an electric telescopic rod 4 (17); the electric telescopic rod 4 (17) is fixed to the top end of the shell (1).

5. A color box printing and dyeing device according to claim 4, characterized in that: The air drying mechanism comprises an air inlet duct (22), a fixing frame (23), an electric fan (24) and a second filter screen plate (25); The upper end of the air inlet duct (22) is connected and fixed to the air inlet on the shell (1); a fixing frame (23) is fixed to the inner wall of the air inlet duct (22); an electric fan (24) is fixed on the fixing frame (23); and a second filter screen plate (25) is provided at the lower end of the air inlet duct (22).