Automatic packaging equipment based on machine vision
By introducing pressure sensors and surveillance cameras into automated packaging equipment, real-time weighing and packaging position monitoring of the weight of items in the packaging bag is achieved, which solves the problems of inaccurate packaging and incomplete packaging, and improves the utilization rate of packaging bags through the support structure.
Patent Information
- Application Number
- CN202421858786.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing automated packaging equipment cannot weigh the weight of the items in the packaging bag in real time when packaging, resulting in inaccurate packaging; the inability to monitor the packaging position may lead to incomplete packaging; and the inability to effectively support the packaging bag, resulting in low bending and space utilization.
An automated packaging equipment based on machine vision is designed, using a combination of pressure sensors and display screens to weigh and display the weight of items in the packaging bag in real time; by monitoring the camera and display screen, the packaging position is monitored in real time and avoiding gaps; at the same time, electric telescopic rods, rectangular frames and adhesive pads are used to support the packaging bag and prevent bending.
Improve the accuracy and quality of packaging, ensure the consistency of weight of items in the packaging bag, avoid incomplete packaging and outflow of items, and maximize the use of the packaging bag space.
Smart Images

Figure CN222973754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic packaging, in particular to an automatic packaging device based on machine vision. Background Technique
[0002] With the development of technology, automated and intelligent devices have entered all walks of life. After products are produced in production factories, they need to be packaged by packaging equipment and then transported and sold. Packaging equipment is required for packaging plastic bags.
[0003] An automatic packaging device based on machine vision with the Chinese authorized publication number CN217533487U has a pressing sleeve plate arranged on one side of the movable table. The pressing sleeve plate is sleeved on the outer side of the end of the hot melt block. Guide rods are fixedly connected to both the upper and lower sides of the pressing sleeve plate. The guide rods are movably inserted into the guide grooves. A thrust spring is arranged in the inner cavity of the guide grooves. Therefore, when the two movable tables approach each other, the two pressing sleeve plates will first press the opening of the plastic bag, and then the hot melt block will contact the surface of the plastic bag and heat it, effectively avoiding the opening being heated before being pressed, and further avoiding the opening being deformed by heat and misaligned, which affects the packaging effect.
[0004] When in use, there are still some deficiencies. During packaging, the weight of the items placed in the plastic bag cannot be weighed, and as a result, there may be overloading or underloading in the plastic bag, reducing the accuracy during packaging of the plastic bag. At the same time, when sealing the plastic bag, the sealing position cannot be photographed and monitored, and as a result, there may be sealing gaps, leading to incomplete sealing, causing the items to accidentally flow out of the plastic bag, resulting in waste of items. At the same time, during packaging, the plastic bag cannot be supported. When the plastic bag bends, the utilization rate of the plastic bag will be reduced, and the space of the plastic bag cannot be used to the maximum extent. Content of the Utility Model
[0005] The purpose of the utility model is to provide an automatic packaging device based on machine vision to solve the problems raised in the above background technique, that is, during packaging, the weight of the items placed in the plastic bag cannot be weighed, and as a result, there may be overloading or underloading in the plastic bag, reducing the accuracy during packaging of the plastic bag. At the same time, when sealing the plastic bag, the sealing position cannot be photographed and monitored, and as a result, there may be sealing gaps, leading to incomplete sealing, causing the items to accidentally flow out of the plastic bag, resulting in waste of items. At the same time, during packaging, the plastic bag cannot be supported. When the plastic bag bends, the utilization rate of the plastic bag will be reduced, and the space of the plastic bag cannot be used to the maximum extent.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] An automated packaging device based on machine vision, including a bottom plate. A top groove is opened in the bottom plate, and a pressure sensor is fixedly connected in the top groove. The top of the pressure sensor is fixedly connected to a steel plate. The surface of the bottom plate is fixedly connected with a first display screen. The pressure sensor is electrically connected to the first display screen. The top of the steel plate abuts against a packaging bag. The surface of the bottom plate is respectively fixedly connected with an electric telescopic rod and a cylinder. A marble is fixedly connected to the inner wall of the cylinder. A slide plate is slidably connected in the cylinder. The top of the slide plate is fixedly connected with a rectangular frame. A support rod is fixedly connected between the rectangular frame and the electric telescopic rod. A sticky pad is fixedly connected in the rectangular frame, and the sticky pad is bonded to the packaging bag.
[0008] As a preferred solution of the present utility model, a top plate is fixedly connected to the top of the bottom plate, a material box is fixedly connected to the top of the top plate, an inclined plate is fixedly connected to the inner wall of the material box, and a discharge pipe is fixedly connected in the material box.
[0009] As a preferred solution of the present utility model, the discharge pipe is arranged on the side of the inclined plate, an electric valve is arranged outside the discharge pipe, a control board is fixedly connected to the surface of the bottom plate, the pressure sensor is electrically connected to the control board, and the control board is electrically connected to the electric valve.
[0010] As a preferred solution of the present utility model, a monitoring camera is fixedly connected to the bottom of the top plate, a second display screen is fixedly connected to the side of the bottom plate, and the second display screen is electrically connected to the monitoring camera.
[0011] As a preferred solution of the present utility model, a feed cover abuts against the top of the material box, a vertical plate is fixedly connected to the top of the material box, the vertical plate is arranged on the side of the feed cover, and a stepping motor is installed on the top of the material box.
[0012] As a preferred solution of the present utility model, the output end of the stepping motor is fixedly connected to a disc, a groove is opened in the disc, and a toothed disc is fixedly connected in the groove.
[0013] As a preferred solution of the present utility model, a gear is slidably connected in the groove, the gear meshes with the toothed disc, a collar is slidably connected to the outside of the gear, a limiting rod is fixedly connected to the side of the collar, and the limiting rod extends into the vertical plate and is slidably connected to the vertical plate.
[0014] As a preferred solution of the present utility model, a driving motor is installed at the bottom of the collar, the output end of the driving motor is fixedly connected to an anti-blocking rod, and the anti-blocking rod is opposite to the discharge pipe in position and is slidably connected to the discharge pipe.
[0015] As a preferred embodiment of the present utility model, a micro cylinder is fixedly connected to the surface of the bottom plate, and a hot melt plate is fixedly connected to the side of the micro cylinder. The hot melt plate is arranged on the side of the packaging bag.
[0016] As a preferred embodiment of the present utility model, universal wheels are arranged at the bottom of the bottom plate, and the universal wheels are movably connected to the bottom plate.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] 1. In the present utility model, through the combined use of the electric telescopic rod, rectangular frame, adhesive pad, cylinder, and elastic ball, the packaging bag can be adhered by the adhesive pad, and the rectangular frame and the packaging bag can be driven upward by the electric telescopic rod to straighten the packaging bag to avoid bending, thereby maximizing the utilization of the space inside the packaging bag.
[0019] 2. In the present utility model, through the combined use of the pressure sensor, first display screen, top groove, and steel plate, the items inside the packaging bag can be weighed by the pressure sensor and displayed on the first display screen, thereby ensuring that the weights of the items inside the packaging bag are consistent and improving the quality of item packaging.
[0020] 3. In the present utility model, through the combined use of structures such as the anti-blocking rod, discharge pipe, disc, toothed disc, and gear, the anti-blocking rod can move up and down in a circular motion while rotating, thereby avoiding blockage of items inside the discharge pipe and increasing the falling rate of items. At the same time, by shooting the sealing part of the packaging bag with a monitoring camera and displaying it on the second display screen, it is possible to more clearly observe whether there are sealing gaps and improve the sealing quality of the packaging bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 is a schematic side view structure diagram of the present utility model;
[0023] Figure 3 is a schematic diagram of the internal structure of the material box of the present utility model;
[0024] Figure 4 is a schematic diagram of the structure of the rectangular frame and the adhesive pad of the present utility model;
[0025] Figure 5 is a schematic diagram of the structure of the bottom plate and the pressure sensor of the present utility model;
[0026] Figure 6 is a schematic diagram of the structure of the second display screen of the present utility model.
[0027] In the figure: 1, bottom plate; 2, universal wheel; 3, top plate; 4, material box; 5, feeding cover; 6, drive motor; 7, disc; 8, groove; 9, toothed disc; 10, gear; 11, collar; 12, vertical plate; 13, limit rod; 14, first display screen; 15, control board; 16, second display screen; 17, packaging bag; 18, monitoring camera; 19, electric valve; 20, discharge pipe; 21, micro cylinder; 22, hot melt plate; 23, stepper motor; 24, electric telescopic rod; 25, inclined plate; 26, anti-blocking rod; 27, rectangular frame; 28, adhesive pad; 29, cylinder; 30, ball; 31, slide plate; 32, support rod; 33, pressure sensor; 34, top groove; 35, steel plate. Detailed implementation manners
[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] For the embodiments, please refer to Figure 1-6 The present invention provides a technical solution:
[0030] An automated packaging device based on machine vision includes a bottom plate 1. A top groove 34 is opened in the bottom plate 1. A pressure sensor 33 is fixedly connected in the top groove 34. The top of the pressure sensor 33 is fixedly connected with a steel plate 35. The surface of the bottom plate 1 is fixedly connected with a first display screen 14. The pressure sensor 33 is electrically connected to the first display screen 14. The top of the steel plate 35 abuts against a packaging bag 17. The surface of the bottom plate 1 is fixedly connected with an electric telescopic rod 24 and a cylinder 29 respectively. The inner wall of the cylinder 29 is fixedly connected with balls 30. A slide plate 31 is slidably connected in the cylinder 29. The top of the slide plate 31 is fixedly connected with a rectangular frame 27. A support rod 32 is fixedly connected between the rectangular frame 27 and the electric telescopic rod 24. An adhesive pad 28 is fixedly connected in the rectangular frame 27. The adhesive pad 28 is bonded to the packaging bag 17.
[0031] In this embodiment, as shown in Figure 1 , Figure 2 and Figure 3As shown in the figure, a top plate 3 is fixedly connected to the top of the bottom plate 1, a material box 4 is fixedly connected to the top of the top plate 3, an inclined plate 25 is fixedly connected to the inner wall of the material box 4, a discharge pipe 20 is fixedly connected inside the material box 4. After weighing the items inside the packaging bag 17 by the pressure sensor 33, it is displayed on the first display screen 14. When the weighed weight is reached, the control board 15 closes the switch of the electric valve 19, and then the micro cylinder 21 drives the hot melt plate 22 to move. The packaging bag 17 is heat-sealed by the hot melt plate 22, and then the position of the heat-sealed packaging bag 17 is photographed by the monitoring camera 18 and displayed on the second display screen 16, so that the heat-sealing condition of the packaging bag 17 can be observed more intuitively, avoiding the appearance of sealing gaps. The discharge pipe 20 is arranged on the side of the inclined plate 25, an electric valve 19 is arranged outside the discharge pipe 20, a control board 15 is fixedly connected to the surface of the bottom plate 1, the pressure sensor 33 is electrically connected to the control board 15, the control board 15 is electrically connected to the electric valve 19, a monitoring camera 18 is fixedly connected to the bottom of the top plate 3, a second display screen 16 is fixedly connected to the side of the bottom plate 1, and the second display screen 16 is electrically connected to the monitoring camera 18.
[0032] Among them, the packaging bag 17 can be bonded by the adhesive pad 28, and the electric telescopic rod 24 drives the rectangular frame 27 and the packaging bag 17 to move upward, so that the packaging bag 17 is straightened to avoid bending, and thus the space inside the packaging bag 17 can be utilized to the greatest extent.
[0033] In this embodiment, such as Figure 4 、 Figure 5 and Figure 6As shown in the figure, a feed cover 5 abuts against the top of the material box 4. A vertical plate 12 is fixedly connected to the top of the material box 4. The vertical plate 12 is arranged on the side of the feed cover 5. A stepping motor 23 is installed on the top of the material box 4. The output end of the stepping motor 23 is fixedly connected to a disc 7. A groove 8 is formed in the disc 7. A toothed disc 9 is fixedly connected in the groove 8. A gear 10 is slidably connected in the groove 8. The gear 10 meshes with the toothed disc 9. A collar 11 is slidably connected to the outside of the gear 10. A limiting rod 13 is fixedly connected to the side of the collar 11. The limiting rod 13 extends into the vertical plate 12 and is slidably connected to the vertical plate 12. The packaging bag 17 is placed on the surface of the steel plate 35. Then, the packaging bag 17 is bonded by the adhesive pad 28. Then, the electric telescopic rod 24 drives the rectangular frame 27 and the packaging bag 17 to move upward in the vertical direction, so that the packaging bag 17 can be straightened. Then, the switch of the electric valve 19 is turned on. The stepping motor 23 drives the disc 7 and the toothed disc 9 to rotate. Since the toothed disc 9 meshes with the gear 10, the gear 10 can be driven to move up and down cyclically in the groove 8. The gear 10 drives the collar 11, the driving motor 6 and the anti-blocking rod 26 to move up and down cyclically. The driving motor 6 drives the anti-blocking rod 26 to rotate. The movement of the anti-blocking rod 26 in the discharge pipe 20 can prevent the phenomenon that items are blocked inside the discharge pipe 20. The driving motor 6 is installed at the bottom of the collar 11. The output end of the driving motor 6 is fixedly connected to the anti-blocking rod 26. The anti-blocking rod 26 is opposite to the discharge pipe 20 and is slidably connected to the discharge pipe 20. A micro cylinder 21 is fixedly connected to the surface of the bottom plate 1. A hot melt plate 22 is fixedly connected to the side of the micro cylinder 21. The hot melt plate 22 is arranged on the side of the packaging bag 17. Universal wheels 2 are arranged at the bottom of the bottom plate 1. The universal wheels 2 are movably connected to the bottom plate 1.
[0034] Among them, the items inside the packaging bag 17 can be weighed by the pressure sensor 33 and displayed on the first display screen 14, so as to ensure that the weights of the items inside the packaging bag 17 are consistent, improve the quality of item packaging, enable the anti-blocking rod 26 to move up and down cyclically while rotating, thus avoiding the phenomenon that items are blocked inside the discharge pipe 20 and increasing the falling rate of the items. At the same time, the packaging part of the packaging bag 17 is photographed by the monitoring camera 18 and displayed on the second display screen 16, so that whether there are packaging gaps can be observed more clearly, and the packaging quality of the packaging bag 17 can be improved.
[0035] Working process of the utility model: When the automated packaging equipment based on machine vision designed by this solution is working, place the packaging bag 17 on the surface of the steel plate 35, then bond the packaging bag 17 through the adhesive pad 28, and then drive the rectangular frame 27 and the packaging bag 17 to move upward in the vertical direction by the electric telescopic rod 24, so that the packaging bag 17 can be straightened. Then turn on the switch of the electric valve 19, drive the disc 7 and the gear disc 9 to rotate by the stepping motor 23. Since the gear disc 9 meshes with the gear 10, the gear 10 can be driven to move up and down cyclically in the groove 8. Drive the collar 11, the drive motor 6 and the anti-blocking rod 26 to move up and down cyclically through the gear 10. Drive the anti-blocking rod 26 to rotate by the drive motor 6. The movement of the anti-blocking rod 26 in the discharge pipe 20 can avoid the phenomenon that items are blocked inside the discharge pipe 20, improve the discharge rate of items, and weigh the items inside the packaging bag 17 through the pressure sensor 33 and display them through the first display screen 14. When the weighed weight is reached, turn off the switch of the electric valve 19 through the control board 15, and then drive the hot melt plate 22 to move by the micro cylinder 21, and perform hot melt packaging on the packaging bag 17 through the hot melt plate 22. Then take pictures of the packaging position of the packaging bag 17 through the monitoring camera 18 and display them through the second display screen 16, so that the packaging situation of the packaging bag 17 can be observed more intuitively, and the appearance of packaging gaps can be avoided, and the packaging work of the packaging bag 17 is completed.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated packaging device based on machine vision, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a top groove (34), a pressure sensor (33) is fixedly connected in the top groove (34), a steel plate (35) is fixedly connected to the top of the pressure sensor (33), a first display screen (14) is fixedly connected to the surface of the bottom plate (1), the pressure sensor (33) is electrically connected to the first display screen (14), a packaging bag (17) is abutted against the top of the steel plate (35), and electrical contacts (17) are fixedly connected to the surface of the bottom plate (1). A movable telescopic rod (24) and a cylinder (29), the inner wall of the cylinder (29) is fixedly connected with a pinball (30), a slide plate (31) is slidably connected inside the cylinder (29), a rectangular frame (27) is fixedly connected to the top of the slide plate (31), a support rod (32) is fixedly connected between the rectangular frame (27) and the electric telescopic rod (24), an adhesive pad (28) is fixedly connected inside the rectangular frame (27), and the adhesive pad (28) is bonded to the packaging bag (17).
2. The automatic packaging equipment based on machine vision according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a top plate (3), the top of the top plate (3) is fixedly connected to a material box (4), the inner wall of the material box (4) is fixedly connected to an inclined plate (25), and the inside of the material box (4) is fixedly connected to a discharge pipe (20).
3. The automatic packaging equipment based on machine vision according to claim 2, characterized in that: The discharge pipe (20) is arranged on the side of the inclined plate (25), an electric valve (19) is arranged on the outside of the discharge pipe (20), a control board (15) is fixedly connected to the surface of the bottom plate (1), the pressure sensor (33) is electrically connected to the control board (15), and the control board (15) is electrically connected to the electric valve (19).
4. The automatic packaging equipment based on machine vision according to claim 2, characterized in that: A monitoring camera (18) is fixedly connected to the bottom of the top plate (3), and a second display screen (16) is fixedly connected to the side of the bottom plate (1), and the second display screen (16) is electrically connected to the monitoring camera (18).
5. The automatic packaging equipment based on machine vision according to claim 2, characterized in that: The top of the material box (4) is in contact with a feed cover (5), the top of the material box (4) is fixedly connected with a vertical plate (12), the vertical plate (12) is arranged on the side of the feed cover (5), and a stepping motor (23) is installed on the top of the material box (4).
6. The automatic packaging equipment based on machine vision according to claim 5, characterized in that: The output end of the stepping motor (23) is fixedly connected to a disc (7), a groove (8) is provided in the disc (7), and a toothed disc (9) is fixedly connected in the groove (8).
7. The automatic packaging equipment based on machine vision according to claim 6, characterized in that: A gear (10) is slidably connected in the groove (8), the gear (10) meshes with the toothed disc (9), a collar (11) is slidably connected to the outside of the gear (10), a limiting rod (13) is fixedly connected to the side of the collar (11), and the limiting rod (13) extends into the vertical plate (12) and is slidably connected to the vertical plate (12).
8. The automatic packaging equipment based on machine vision according to claim 7, characterized in that: A driving motor (6) is installed at the bottom of the collar (11), and an anti-blocking rod (26) is fixedly connected to the output end of the driving motor (6). The anti-blocking rod (26) is opposite to the discharge pipe (20) and is slidably connected to the discharge pipe (20).
9. The automatic packaging equipment based on machine vision according to claim 1, characterized in that: A micro cylinder (21) is fixedly connected to the surface of the bottom plate (1), a hot melt plate (22) is fixedly connected to the side of the micro cylinder (21), and the hot melt plate (22) is arranged on the side of the packaging bag (17).
10. The automatic packaging equipment based on machine vision according to claim 1, characterized in that: A universal wheel (2) is provided at the bottom of the base plate (1), and the universal wheel (2) is movably connected to the base plate (1).
Citation Information
Patent Citations
Automatic packaging equipment based on machine vision
CN217533487U