Precise metering and filling device for chemicals

By designing a chemical filling device using a conveyor belt and motor-driven gear system, the problems of unstable clamping and insufficient reaction during chemical filling are solved, precise measurement and efficient filling are achieved, and the purity and production efficiency of the product are improved.

CN222973770UActive Publication Date: 2025-06-13HEZE BRANCH QILU UNIV OF TECH(SHANDONG ACAD OF SCI
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Patent Information

Application Number
CN202422064261.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-13
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During the filling process of chemicals, it is difficult for the prior art to achieve accurate metering and stable clamping, resulting in inaccurate filling and safety risks.

Method used

A chemical precise metering filling device is designed, using a gear system driven by a conveyor belt and a motor. The coupling of rack plates and connecting plates is used to achieve clamping and fixing the container, and the integrity of the chemical reaction is ensured through heating pipes and stirring blades.

Benefits of technology

Accurate metering and stable clamping of chemicals are achieved, preventing spillage, improving filling speed and production efficiency, and improving the integrity of chemical reactions and the purity of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical product manufacturing, and discloses a chemical accurate metering and filling device which comprises a conveying belt, the upper portion of the conveying belt is fixedly connected with a fixing frame, the left portion of the fixing frame is fixedly connected with a fixing box, and the front portion of the fixing box is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a gear, the right portion of the gear is in meshed connection with a rack plate, the two sides of the interior of the fixing frame are both slidably connected with connecting plates, the upper portion of the left connecting plate is fixedly connected with the rack plate, and the two sides of the left connecting plate are both fixedly connected with limiting assemblies; the limiting assembly is used for limiting the connecting plate. According to the stirring and heating device, a container can be effectively clamped and fixed, stability can be kept, the filling speed is increased, a solution can be effectively stirred and heated, and the uniformity of the solution is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical product manufacturing, in particular to a precise metering and filling device for chemicals. Background Art

[0002] Pinacolone is an organic compound belonging to ketones. It is a colorless to light yellow liquid with a slight minty fragrance. Its density is about 0.8 g / cm 3 , slightly soluble in water but soluble in organic solvents such as ethanol, ether, and acetone. Pinacolone has strong chemical reactivity and can undergo condensation, oxidation, chlorination and other reactions. Filling pinacolone can isolate it from the external environment and reduce contact with factors such as air, moisture, and dust that may cause pollution or chemical reactions, thereby maintaining the purity and stability of the product.

[0003] During the filling process of chemicals, unstable container fixation and stirring mechanisms can lead to inaccurate filling and even overflow, resulting in waste of raw materials and potential safety risks. At the same time, traditional heating and stirring equipment often cannot meet the temperature and stirring uniformity standards required for chemical reactions, thus affecting the reaction efficiency and product consistency. Content of the Utility Model

[0004] To make up for the above deficiencies, the utility model provides a precise metering and filling device for chemicals, aiming to improve the problem that the existing precise metering and filling device for chemicals cannot clamp and fix the filling container.

[0005] To achieve the above object, the utility model provides the following technical solution: A precise metering and filling device for chemicals, including a conveyor belt. A fixed frame is fixedly connected to the upper part of the conveyor belt. A fixed box is fixedly connected to the left part of the fixed frame. A motor one is fixedly connected to the front part of the fixed box. The output end of the motor one is fixedly connected to a gear. The right part of the gear is meshed and connected with a rack plate. Both sides inside the fixed frame are slidably connected with connecting plates. The upper part of the left connecting plate is fixedly connected with the rack plate. Limit components are fixedly connected to both sides of the left connecting plate. The limit components are used to limit the connecting plate. Support frames are fixedly connected to the opposite sides of the two connecting plates. Electric push rods are fixedly connected to both outer sides of the support frames. The output ends of the two electric push rods are fixedly connected with movable plates. Connecting columns are fixedly connected to the opposite sides of the two movable plates. The other end of the connecting column is fixedly connected with a clamping piece.

[0006] Further, a tank body is fixedly connected to the upper part of the fixing frame, an inner tank is fixedly connected to the inside of the tank body, a second motor is fixedly connected to the upper part of the inner tank, a rotating shaft is fixedly connected to the output end of the second motor, a limiting frame is fixedly connected to the outside of the rotating shaft, a stirring blade is rotatably connected to the inside of the limiting frame, a heating pipe is fixedly connected to the inside of the tank body, and a water inlet pipe and a water outlet pipe are fixedly connected to the outside of the tank body.

[0007] Further, the limiting assembly includes sliders, both of the two sliders are fixedly connected to both sides of the connecting plate, the sliders are slidably connected to the outside of the sliding rods, and both of the two sliding rods are fixedly connected to both sides inside the fixing box.

[0008] Further, a feeding pump is fixedly connected to the upper part of the fixing frame, the input end of the feeding pump is fixedly connected to the inner tank, the output end of the feeding pump is fixedly connected to a feeding hose, and the other end of the feeding hose is fixedly connected to a fixing pipe.

[0009] Further, a cross plate is fixedly connected to the opposite side of both of the two connecting plates, a discharge pipe is fixedly connected to the inside of the cross plate, and a fixing pipe is fixedly connected to the upper part of the discharge pipe.

[0010] Further, fixing frames are fixedly connected to the four peripheries of the upper part of the conveyor belt, the support frame is arranged on the upper part of the fixing frame, and the discharge pipe is arranged on the upper part of the support frame.

[0011] Further, a limiting post is fixedly connected to the side of each of the plurality of clamping members away from each other, and the limiting posts are slidably connected to the inside of the support frame.

[0012] Further, a scraping plate is fixedly connected to the side of each of the plurality of limiting frames close to the inner wall of the inner tank, and the plurality of scraping plates are slidably connected to the inside of the inner tank.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the motor drives the gear to rotate, the gear drives the rack plate to move, so that the support frame moves downward, the support frame drives the clamping members to the outside of the container, the electric push rod is started, the movable plate is pushed to move, and the clamping members approach the fixed container, realizing effective clamping of the container, preventing chemical overflow, and improving the filling speed and production efficiency.

[0015] 2. In the utility model, water is added into the tank body, the heating pipe heats the water, and then heats the inner tank and the chemicals inside, the second motor is started, driving the rotating shaft, the limiting frame and the stirring blade to rotate, and stirring the materials, which can help to improve the integrity of the chemical reaction and increase the purity and quality of the product. Description of the Drawings

[0016] Figure 1The front perspective view of a precise metering and filling device for chemicals proposed by the present utility model;

[0017] Figure 2 The top perspective view of a precise metering and filling device for chemicals proposed by the present utility model;

[0018] Figure 3 The sectional view of the tank body of a precise metering and filling device for chemicals proposed by the present utility model;

[0019] Figure 4 The partial structural schematic diagram of a precise metering and filling device for chemicals proposed by the present utility model;

[0020] Figure 5 is Figure 2 The enlarged view of part A in

[0021] Legend description:

[0022] 1. Conveyor belt; 2. Fixed frame; 3. Fixed frame; 4. Fixed box; 5. Motor 1; 6. Gear; 7. Rack plate; 8. Connecting plate; 9. Slide block; 10. Slide bar; 11. Cross plate; 12. Support frame; 13. Electric push rod; 14. Movable plate; 15. Connecting column; 16. Clamping piece; 17. Tank body; 18. Motor 2; 19. Rotating shaft; 20. Limit frame; 21. Stirring blade; 22. Scraper; 23. Inner tank; 24. Heating pipe; 25. Feed pump; 26. Feed hose; 27. Fixed pipe; 28. Discharge pipe; 29. Limit column. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Refer to Figure 2 , Figure 4 and Figure 5, an embodiment provided by the present utility model: a precise chemical metering and filling device, including a conveyor belt 1. A fixed frame 2 is fixedly connected to the upper part of the conveyor belt 1. A fixed box 4 is fixedly connected to the left part of the fixed frame 2. A motor 1 5 is fixedly connected to the front part of the fixed box 4. The output end of the motor 1 5 is fixedly connected to a gear 6. The right part of the gear 6 is meshed and connected to a rack plate 7. Both sides inside the fixed frame 2 are slidably connected with connecting plates 8. The upper part of the left connecting plate 8 is fixedly connected to the rack plate 7. Limiting components are fixedly connected to both sides of the left connecting plate 8. The limiting components are used to limit the connecting plate 8. Support frames 12 are fixedly connected to the opposite sides of the two connecting plates 8. Electric push rods 13 are fixedly connected to both outer sides of the support frames 12. The output ends of the two electric push rods 13 are fixedly connected to movable plates 14. Connecting columns 15 are fixedly connected to the opposite sides of the two movable plates 14. The other ends of the connecting columns 15 are fixedly connected to clamping members 16. The limiting components include sliders 9. Both sliders 9 are fixedly connected to both sides of the connecting plate 8. The sliders 9 are slidably connected to the outside of slide rods 10. Both slide rods 10 are fixedly connected to both sides inside the fixed box 4. Limiting columns 29 are fixedly connected to the opposite sides of the multiple clamping members 16. The limiting columns 29 are slidably connected to the inside of the support frame 12.

[0025] First, the containers to be filled need to be placed inside the special fixed frame 3. Once the containers are in place, start the conveyor belt 1 to make the containers move along a predetermined path. As the conveyor belt 1 starts slowly, the containers will gradually move to the position below the support frame 12. At this time, activate the motor 1 5. The output end of the motor 1 5 starts to rotate, thereby driving the gear 6 to rotate regularly. The rotation of the gear 6 will cause the rack plate 7 to move along a specific trajectory. The movement of the rack plate 7 will cause the connecting plate 8 to slide along the set path. The sliding of the connecting plate 8 drives the slider 9 to slide smoothly on the outside of the slide rod 10. The sliding of the slider 9 acts on the connecting plate 8, thereby causing the support frame 12 to move downward. When the support frame 12 drives the clamping member 16 to reach the periphery of the container during the movement, then start the two electric push rods 13. The output ends of the electric push rods 13 start to act, pushing the movable plate 14 to move along the established trajectory. The movement of the movable plate 14 will drive the connecting column 15 and the clamping member 16 to move together. The clamping member 16 will push the limiting column 29 to slide inside the electric push rod 13 during the movement. In this way, the two clamping members 16 will gradually approach and finally firmly fix the container.

[0026] Refer to Figures 1-3, the upper part of the fixing frame 2 is fixedly connected with a tank body 17, the inside of the tank body 17 is fixedly connected with an inner tank 23, the upper part of the inner tank 23 is fixedly connected with a second motor 18, the output end of the second motor 18 is fixedly connected with a rotating shaft 19, the outside of the rotating shaft 19 is fixedly connected with a limiting frame 20, the inside of the limiting frame 20 is rotatably connected with a stirring blade 21, the inside of the tank body 17 is fixedly connected with a heating pipe 24, the outside of the tank body 17 is fixedly connected with a water inlet pipe and a water outlet pipe, the upper part of the fixing frame 2 is fixedly connected with a feeding pump 25, the input end of the feeding pump 25 is fixedly connected with the inner tank 23, the output end of the feeding pump 25 is fixedly connected with a feeding hose 26, the other end of the feeding hose 26 is fixedly connected with a fixed pipe 27, the opposite sides of the two connecting plates 8 are fixedly connected with cross plates 11, the inside of the cross plates 11 are fixedly connected with discharge pipes 28, the upper part of the discharge pipes 28 is fixedly connected with the fixed pipe 27, the upper part of the conveyor belt 1 is fixedly connected with fixing frames 3 around the perimeter, the support frame 12 is arranged on the upper part of the fixing frame 3, the discharge pipe 28 is arranged on the upper part of the support frame 12, one side of each of the plurality of limiting frames 20 close to the inner wall of the inner tank 23 is fixedly connected with a scraping plate 22, and each of the plurality of scraping plates 22 is slidably connected to the inside of the inner tank 23.

[0027] Through the water inlet pipe provided on the tank body 17, the required amount of water can be injected into the inside of the tank body 17. Subsequently, using the heat energy of the heating pipe 24, these waters are heated. After being heated, the temperature of the water rises, which can effectively transfer heat to the inner tank 23, and then heat the chemicals stored in the inner tank 23. This heating process helps to increase the temperature of the chemicals and make them reach the ideal reaction conditions. At the same time, start the second motor 18. The operation of the second motor 18 outputs power to the rotating shaft 19. The rotating shaft 19 starts to rotate under the drive of the motor. Its rotational movement is transmitted to the limiting frame 20, causing the limiting frame 20 to also start to rotate. During the rotation of the limiting frame 20, the stirring blade 21 inside is driven to perform a corresponding rotational movement. The rotation of the stirring blade 21 can effectively stir and mix the materials in the tank, ensuring that the materials are evenly heated during the heating process and avoiding the occurrence of local overheating or insufficient heating. In addition, while the limiting frame 20 is rotating, it also drives the rotation of the scraping plate 22. The rotation of the scraping plate 22 acts on the inner wall of the inner tank 23, which can scrape off the materials that may adhere to the inner wall, keep the inner wall clean, and avoid the materials affecting the heating effect or causing coking during the heating process.

[0028] Working principle: First, place the container to be filled inside the fixed frame 3, start the conveyor belt 1 to move the container. When the container moves to the lower part of the support frame 12, start the first motor 5. The output end of the first motor 5 drives the gear 6 to rotate. The rotation of the gear 6 drives the rack plate 7 to move. When the rack plate 7 moves, it drives the connecting plate 8 to move. The movement of the connecting plate 8 drives the slider 9 to slide outside the slide bar 10. Under the action of the slider 9, the connecting plate 8 drives the support frame 12 to move downward. When the support frame 12 drives the clamping member 16 to move to the outside of the container, start the two electric push rods 13. The output ends of the electric push rods 13 drive the movable plate 14 to move. The movement of the movable plate 14 drives the connecting column 15 and the clamping member 16 to move. When the clamping member 16 moves, it drives the limiting column 29 to slide inside the electric push rod 13, so that the two clamping members 16 approach each other to fix the container. This realizes effective clamping and fixing of the container, can prevent chemicals from overflowing due to the movement or shaking of the container, can maintain stability, speed up the filling speed, and improve production efficiency. Add water into the tank body 17 through the water inlet pipe. Under the action of the heating pipe 24, the water is heated. The heated water can heat the inner tank 23, thereby heating the chemicals inside the inner tank 23. At the same time, start the second motor 18. The output end of the second motor 18 drives the rotating shaft 19 to rotate. The rotation of the rotating shaft 19 drives the limiting frame 20 to rotate. While the limiting frame 20 rotates, the stirring blades 21 rotate inside the limiting frame 20 to stir the internal materials. This realizes effective stirring and heating of the solution, can increase the kinetic energy of the pinacolone molecules, make them more easily dissolve in the solvent, and improve the uniformity of the solution.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A chemical precise metering and filling device, comprising a conveyor belt (1), characterized in that: The upper part of the conveyor belt (1) is fixedly connected to a fixing frame (2), the left part of the fixing frame (2) is fixedly connected to a fixing box (4), the front part of the fixing box (4) is fixedly connected to a motor 1 (5), the output end of the motor 1 (5) is fixedly connected to a gear (6), the right part of the gear (6) is meshingly connected to a rack plate (7), the inner sides of the fixing frame (2) are slidably connected to connecting plates (8), the upper part of the left connecting plate (8) is fixedly connected to the rack plate (7), and the left connecting plate (8) is fixedly connected to the rack plate (7). Both sides are fixedly connected with a limit assembly, the limit assembly is used to limit the connection plate (8), the opposite sides of the two connection plates (8) are fixedly connected with a support frame (12), the outer sides of the support frame (12) are fixedly connected with an electric push rod (13), the output ends of the two electric push rods (13) are fixedly connected with a movable plate (14), the opposite sides of the two movable plates (14) are fixedly connected with a connecting column (15), and the other end of the connecting column (15) is fixedly connected with a clamping member (16).

2. The chemical precise metering and filling device according to claim 1 is characterized by: The upper part of the fixing frame (2) is fixedly connected to a tank body (17), the interior of the tank body (17) is fixedly connected to an inner tank (23), the upper part of the inner tank (23) is fixedly connected to a second motor (18), the output end of the second motor (18) is fixedly connected to a rotating shaft (19), the exterior of the rotating shaft (19) is fixedly connected to a limiting frame (20), the interior of the limiting frame (20) is rotatably connected to a stirring blade (21), the interior of the tank body (17) is fixedly connected to a heating pipe (24), and the exterior of the tank body (17) is fixedly connected to a water inlet pipe and a water outlet pipe.

3. The chemical precise metering and filling device according to claim 1 is characterized in that: The limit assembly comprises a slider (9), wherein the two sliders (9) are fixedly connected to the two sides of the connecting plate (8), the slider (9) is slidably connected to the outside of a slide rod (10), and the two slide rods (10) are fixedly connected to the two sides of the inside of the fixed box (4).

4. The chemical precise metering and filling device according to claim 1 is characterized by: A feed pump (25) is fixedly connected to the upper portion of the fixed frame (2); an input end of the feed pump (25) is fixedly connected to an inner tank (23); an output end of the feed pump (25) is fixedly connected to a feed hose (26); and the other end of the feed hose (26) is fixedly connected to a fixed pipe (27).

5. The chemical precise metering and filling device according to claim 1 is characterized by: The opposite sides of the two connecting plates (8) are fixedly connected to a transverse plate (11), the interior of the transverse plate (11) is fixedly connected to a discharge pipe (28), and the upper part of the discharge pipe (28) is fixedly connected to a fixed pipe (27).

6. The chemical precise metering and filling device according to claim 5 is characterized by: The upper part of the conveyor belt (1) is fixedly connected to a fixed frame (3) all around, the support frame (12) is arranged on the upper part of the fixed frame (3), and the discharge pipe (28) is arranged on the upper part of the support frame (12).

7. The chemical precise metering and filling device according to claim 1 is characterized by: The sides of the plurality of clamping members (16) that are away from each other are all fixedly connected to a limiting column (29), and the limiting column (29) is slidably connected to the inside of the support frame (12).

8. The chemical precise metering and filling device according to claim 2 is characterized by: A scraper (22) is fixedly connected to one side of the plurality of limit frames (20) close to the inner wall of the inner tank (23), and the plurality of scrapers (22) are slidably connected to the interior of the inner tank (23).