Biomass fuel packaging equipment

Abstract

Biomass fuel packaging equipment comprises a discharging hopper, a compression chamber, a compression plate, a compression rod, a compression motor, a motor base, a driving gear and a fixing base, the discharging hopper is installed at the upper end of the compression chamber, the compression chamber is perpendicularly installed on the ground, the compression plate is installed in the compression chamber, and the periphery of the compression plate is slidably connected with the inner wall of the compression chamber; a compression rod is installed on one side of the compression plate, the compression rod is installed in the fixing base and is in sliding connection with the fixing base, an opening is formed in the upper end of the fixing base, a rack is installed on the compression rod and faces the opening, the motor base is fixedly connected to the fixing base, and the compression motor is fixedly connected to the motor base. The biomass fuel production equipment has the advantages that the biomass fuel production equipment is simple in structure and stable in operation, the application range of the biomass fuel production equipment is not limited, and accordingly the production and the application of biomass fuels can be improved.

Description

Technical Field

[0001] This application relates to the field of biomass fuels, and in particular to a biomass fuel packing device. Background Art

[0002] Biomass fuel, as a new type of green energy, has received extensive research and application. Biomass fuels include renewable materials such as straw, wood chips, waste wood, and crop residues. It has the characteristics of high energy efficiency and environmental protection, and can greatly reduce the dependence on fossil fuels and maintain the physical environment.

[0003] However, the processing and storage of biomass fuels are difficult. Currently, larger biomass fuels are crushed and then compressed to reduce their volume, which reduces the storage area, improves the loading efficiency, greatly reduces the storage and transportation costs, and ensures the high efficiency and convenience in storage and use.

[0004] Existing biomass fuel packing devices generally have problems such as slow packing speed, unstable operation, easy wear, and limited application range, which limit the production and application of biomass fuels. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the purpose of this application is to provide a biomass fuel packing device to solve the problems in the above background art.

[0006] The above technical problems solved by this application are achieved through the following technical solutions:

[0007] A biomass fuel packing device includes a feeding hopper, a compression chamber, a compression plate, a compression rod, a compression motor, a motor seat, a driving gear, and a fixed seat. The feeding hopper is installed at the upper end of the compression chamber. The compression chamber is vertically installed on the ground. A compression plate is installed inside the compression chamber, and the periphery of the compression plate is slidably connected to the inner wall of the compression chamber. A compression rod is installed on one side of the compression plate. The compression rod is installed inside the fixed seat and is slidably connected to the fixed seat. An opening is provided at the upper end of the fixed seat. A rack is installed on the compression rod and faces the opening. The motor seat is fixedly connected to the fixed seat. The compression motor is fixedly connected to the motor seat. A driving gear is installed at the end of the motor output shaft. The driving gear is meshed with the rack.

[0008] By adopting the above technical solution, when the biomass fuel needs to be packed, the biomass fuel is placed in the feeding hopper. The biomass fuel will enter the compression chamber from the feeding hopper. Then, the compression motor is started. The compression motor drives the driving gear, and the driving gear drives the rack and then drives the compression rod to move. The compression plate will squeeze the biomass fuel in the compression chamber. After compression, an automatic bundling machine is used to bundle the compressed biomass fuel. Compressing the biomass fuel reduces the volume of the biomass fuel, reduces the storage area, improves the loading efficiency, and greatly reduces the storage and transportation costs. The design structure of this biomass fuel packing equipment is simple, the packing speed is fast, and the operation is stable, thus improving the production and application of biomass fuel.

[0009] In a further optimized solution, an opening and closing door is installed at one end of the compression chamber far from the compression rod. A hinge is installed between one end of the opening and closing door and the side wall of the compression chamber. One end of the hinge is fixedly connected to the opening and closing door, and the other end of the hinge is fixedly connected to the side wall of the compression chamber. A vertical plate is installed near the upper end of the hinge of the opening and closing door. The vertical plate is perpendicular to the upper end of the opening and closing door. A parallel plate is installed on one side of the vertical plate. One end of the parallel plate is perpendicular to the vertical plate, and the other end of the parallel plate is installed with a hydraulic rod, and the hydraulic rod is rotatably connected to the parallel plate. The side wall of the hydraulic rod is fixedly connected to the top wall of the compression chamber.

[0010] By adopting the above technical solution, an opening and closing door is installed at one end of the compression chamber far from the driving rod, and a hydraulic rod is installed on the opening and closing door. The opening and closing of the opening and closing door can be controlled by controlling the extension and retraction of the hydraulic rod, thus solving the problem that the traditional packing machine cannot open the door during the packing process.

[0011] In a further optimized solution, a controller for controlling the operation of the hydraulic rod is installed outside the compression chamber.

[0012] By adopting the above technical solution, in order to better control the hydraulic rod and thus control the closing of the opening and closing door, a controller is installed outside the compression chamber.

[0013] In a further optimized solution, a protective cover is arranged above the fixed seat.

[0014] By adopting the above technical solution, during the feeding process of the biomass fuel, it is inevitable that there will be a situation of dropping. If the biomass fuel drops, it may drop between the driving gear and the rack, which will jam the driving gear and the rack and prevent the biomass fuel from completing the compression work.

[0015] In a further optimized solution, it further includes a conveyor belt, and the conveyor belt is arranged on one side of the discharging hopper.

[0016] By adopting the above technical solution, a conveyor belt is arranged on one side of the hopper, which can accelerate the feeding speed of the biomass fuel, and the conveyor belt can prevent the biomass fuel from falling during the feeding process.

[0017] For a further optimized solution, a track is arranged near the opening and closing door outside the compression chamber.

[0018] By adopting the above technical solution, when the biomass fuel is compressed and packed in the compression chamber, the opening and closing door will automatically open, and the biomass fuel will be pushed out of the compression chamber by the extrusion plate through the opening and closing door. A track is arranged near the opening and closing door outside the compression chamber, so that the ground outside the opening and closing door and the bottom plate of the extrusion chamber are on the same horizontal plane, which can prevent the packed biomass fuel from spreading due to different external heights when being pushed out by the extrusion plate.

[0019] For a further optimized solution, the compression motor is a reduction motor.

[0020] By adopting the above technical solution, by using a reduction motor, the extrusion plate can slowly extrude the biomass fuel in the extrusion chamber, so that the biomass fuel can be fully extruded as much as possible, and the purpose of reducing the volume of the biomass fuel can be achieved.

[0021] For a further optimized solution, a plurality of baffles are arranged on the conveyor belt, and the baffles are vertically installed on the conveyor belt.

[0022] By adopting the above technical solution, in order to prevent the biomass fuel on the conveyor belt from slipping during the conveying process and affecting the conveying efficiency, a plurality of baffles are arranged on the conveyor belt, and the baffles are vertically installed on the surface of the conveyor belt.

[0023] In summary, the present application includes at least the following beneficial technical effects:

[0024] 1. The compression rod is driven by the compression motor, and the compression rod drives the compression plate, so as to extrude the biomass fuel in the compression chamber. After the extrusion is completed, the extruded biomass fuel is bundled by an automatic bundling machine, thus effectively reducing the volume of the biomass fuel, reducing the storage area, improving the loading efficiency, and greatly reducing the storage and transportation costs. The design structure of the biomass fuel packing equipment is simple, the packing speed is fast, and the operation is stable, thus improving the production and application of the biomass fuel.

[0025] 2. The controller controls the compression rod, and the hydraulic rod controls the opening and closing of the opening and closing door, thus solving the problem that the traditional packing machine cannot open the door during the packing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic diagram of the packing equipment of the present utility model;

[0027] Figure 2 This is another schematic diagram of the packing device of the present utility model;

[0028] Figure 3 This is yet another schematic diagram of the packing device of the present utility model.

[0029] Reference numerals: 1, feeding hopper; 2, compression chamber; 3, compression plate; 4, compression rod; 5, compression motor; 6, motor base; 7, driving gear; 8, fixed seat; 9, opening and closing door; 10, hinge; 11, vertical plate; 12, parallel plate; 13, hydraulic rod; 14, controller; 15, protective cover; 16, conveyor belt; 17, track; 18, rack; 19, baffle. Detailed implementation manners

[0030] The following further elaborates on the present utility model application with reference to the accompanying drawings.

[0031] In the description of the present utility model application, it should be noted that, for terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings. This is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the application.

[0032] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, for terms such as "installation", "connection", "coupling", etc., a broad understanding should be made. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0033] Example, referring to Figure 1 , Figure 2 , Figure 3 , a biomass fuel packing device, the feeding hopper 1 is installed at the upper end of the compression chamber 2, the compression chamber 2 is vertically installed on the ground, a compression plate 3 is installed inside the compression chamber 2, and the periphery of the compression plate 3 is slidably connected to the inner wall of the compression chamber 2. One side of the compression plate 3 is installed with a compression rod 4, and the compression rod 4 faces the outside of the compression chamber 2. The compression rod 4 outside the compression chamber 2 is installed in the fixed seat 8 and is slidably connected to the fixed seat 8. A vertical opening is formed at the upper end of the fixed seat 8. The upper end of the compression rod 4 is installed with a rack 18 facing the opening direction. The motor base 6 is fixedly connected to the fixed seat 8, the compression motor 5 is fixedly connected to the motor base 6, and a driving gear 7 is installed at the end of the output shaft of the compression motor 5. The driving gear 7 is meshed with the rack 18.

[0034] Among them, the compression motor 5 is preferably a reduction motor, which can slowly extrude the biomass fuel in the extrusion chamber, so that the biomass fuel can be extruded as much as possible to reduce the volume of the biomass fuel.

[0035] In this embodiment, an opening and closing door 9 is installed at one end of the compression chamber 2 far from the driving rod. A hinge 10 is installed between one end of the opening and closing door 9 and the side wall of the compression chamber 2. One end of the hinge 10 is fixedly connected to the opening and closing door 9, and the other end of the hinge 10 is fixedly connected to the side wall of the compression chamber 2. A vertical plate 11 is installed near the upper end of the hinge 10 on the opening and closing door 9. The vertical plate 11 is perpendicular to the upper end of the opening and closing door 9. A parallel plate 12 is installed on one side of the vertical plate 11. One end of the parallel plate 12 is perpendicular to the vertical plate 11, and the other end of the parallel plate 12 is installed with a hydraulic rod 13, and the hydraulic rod 13 is rotatably connected to the parallel plate 12. The side wall of the hydraulic rod 13 is fixedly connected to the top wall of the compression chamber 2. There is a hydraulic medium in the hydraulic drive cavity of the hydraulic rod 13. By controlling the start of the hydraulic pump, the extension and retraction of the hydraulic rod 13 are controlled to control the opening and closing of the opening and closing door 9, thus solving the problem that the traditional baler cannot open the door during the baling process.

[0036] In order to better control the hydraulic rod 13 and thus control the opening and closing of the opening and closing door 9, a controller 14 is installed outside the compression chamber 2, and the controller 14 is electrically connected to the hydraulic pump.

[0037] During the feeding process of the biomass fuel, it is inevitable that the biomass fuel will fall. If the biomass fuel falls, it may fall between the driving gear 7 and the rack 18, which will jam the driving gear 7 and the rack 18 and prevent the biomass fuel from completing the compression work. Therefore, a protective cover 15 is provided above the fixed seat 8.

[0038] In order to prevent the biomass fuel from falling during the discharging process, a conveyor belt 16 is provided on one side of the discharging hopper 1, and a plurality of baffles 19 are provided on the conveyor belt 16 and are vertically installed on the conveyor belt 16.

[0039] When the biomass fuel is squeezed and baled in the compression chamber 2, the opening and closing door 9 will automatically open, and the biomass fuel will be pushed out of the compression chamber 2 by the extrusion plate from the opening and closing door 9. A track 17 is provided outside the compression chamber 2 near the opening and closing door 9 to make the ground outside the opening and closing door 9 and the bottom plate of the extrusion chamber on the same horizontal plane, which can prevent the packaged biomass fuel from spreading due to different external heights when being pushed out by the extrusion plate.

[0040] Specific implementation process: Place the biomass fuel to be packed on the conveyor belt 16. The conveyor belt 16 will convey the biomass fuel to the hopper 1, and then it will fall into the compression chamber 2. Then start the compression motor 5. The compression motor 5 drives the driving gear 7 to rotate. The driving gear 7 drives the rack 18 to move. Then the compression rod 4 drives the compression plate 3 to move. The compression plate 3 compresses the biomass fuel. After compression, use an automatic bundling machine for bundling. Then the controller 14 controls the hydraulic rod 13 to open the opening and closing door 9. The compression motor 5 continues to control the compression plate 3 to push the compressed and bundled biomass fuel out of the compression chamber 2. Then close the opening and closing door 9 to perform the next biomass fuel compression and bundling work.

[0041] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of the application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A biomass fuel packaging device, characterized in that: The invention comprises a lower hopper (1), a compression chamber (2), a compression plate (3), a compression rod (4), a compression motor (5), a motor seat (6), a driving gear (7) and a fixed seat (8), wherein the lower hopper (1) is installed at the upper end of the compression chamber (2), the compression chamber (2) is vertically installed on the ground, a compression plate (3) is installed in the compression chamber (2), and the four sides of the compression plate (3) are slidably connected to the inner wall of the compression chamber (2), a compression rod (4) is installed on one side of the compression plate (3), and the compression plate (3) is provided with a compression rod (4). The compression rod (4) is installed in the fixed seat (8) and is slidably connected to the fixed seat (8). The upper end of the fixed seat (8) is provided with an opening. A rack (18) is installed on the compression rod (4), and the rack (18) faces the opening. The motor seat (6) is fixedly connected to the fixed seat (8). The compression motor (5) is fixedly connected to the motor seat (6). A driving gear (7) is installed on the end of the output shaft of the compression motor, and the driving gear (7) is meshed with the rack (18).

2. The biomass fuel packaging equipment according to claim 1, characterized in that: An opening and closing door (9) is installed on the end of the compression chamber (2) away from the compression rod (4), a hinge (10) is installed between one end of the opening and closing door (9) and the side wall of the compression chamber (2), one end of the hinge (10) is fixedly connected to the opening and closing door (9), and the other end of the hinge (10) is fixedly connected to the side wall of the compression chamber (2), a vertical plate (11) is installed on the upper end of the opening and closing door (9) close to the hinge (10), the vertical plate (11) is perpendicular to the upper end of the opening and closing door (9), a parallel plate (12) is installed on one side of the vertical plate (11), one end of the parallel plate (12) is perpendicular to the vertical plate (11), a hydraulic rod (13) is installed on the other end of the parallel plate (12), and the hydraulic rod (13) is rotatably connected to the parallel plate (12), and the side wall of the hydraulic rod (13) is fixedly connected to the top wall of the compression chamber (2).

3. The biomass fuel packaging equipment according to claim 1, characterized in that: A controller (14) for controlling the operation of the hydraulic rod (13) is installed outside the compression chamber (2).

4. The biomass fuel packaging equipment according to claim 1, characterized in that: A protective cover (15) is arranged above the fixing seat (8).

5. The biomass fuel packaging equipment according to claim 1, characterized in that: It also comprises a conveyor belt (16), wherein the conveyor belt (16) is arranged on one side of the lower hopper (1).

6. The biomass fuel packaging equipment according to claim 1, characterized in that: A track (17) is arranged outside the compression chamber (2) near the opening and closing door (9).

7. The biomass fuel packaging equipment according to claim 1, characterized in that: The compression motor (5) is a reduction motor.

8. The biomass fuel packaging equipment according to claim 5, characterized in that: A plurality of baffles (19) are arranged on the conveyor belt (16), and the baffles (19) are vertically mounted on the conveyor belt (16).

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