Pipeline transportation tool
By providing a new type of pipeline transportation tooling, including a detachable support frame and lifting mechanism, the friction and impact problems during pipeline transportation in the prior art are solved, and the effects of reducing maintenance costs, improving assembly efficiency and enhancing transportation safety are achieved.
Patent Information
- Application Number
- CN202422286798.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing pipeline bulk transportation tooling causes the pipeline to be easily rubbed or impacted during transportation, causing wear or scratches, and the assembly process is inconvenient, posing safety hazards and high maintenance costs.
A new type of pipeline transportation tooling is provided, including a bottom frame, a pipeline support frame and a pipeline flange support frame. The support frame is detachably arranged on the bottom frame, the support frame height is adjusted through the lifting mechanism, adapted to a variety of pipe sizes, and a rain cloth fixing hole is installed on the tooling to prevent rainwater erosion.
By placing pipeline components in an orderly manner, avoid friction and impact, reduce maintenance costs, improve assembly efficiency, enhance transportation safety, adapt to multiple pipeline sizes, and prevent rainwater erosion.
Smart Images

Figure CN222973949U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of transportation packaging, and more particularly, to a pipeline transportation tooling. Background Art
[0002] For the transportation of pipeline components, most enterprises in the current market generally adopt a pipeline loose parts transportation tooling - placing each pipeline loose part to be transported disorderly on an iron frame tooling. Such scattered placement causes the pipelines themselves to be prone to friction or impact with other pipelines during transportation and hoisting, resulting in wear or scratches, and additional maintenance is required, such as repainting; moreover, during the assembly process after such transportation, manual selection of the pipelines to be assembled is needed from the disorderly pipelines, which is inconvenient to operate and wastes working hours; in addition, there are also safety hazards when the length and width of the pipeline parts themselves exceed the space of the transportation tooling.
[0003] Therefore, an improved pipeline transportation tooling is needed, which can solve the above technical problems and achieve comprehensive optimization in terms of cost, efficiency, safety, and environmental protection. Summary of the Utility Model
[0004] The present disclosure provides a novel pipeline transportation tooling, which includes: a bottom frame; and at least one of a pipeline support frame and a pipeline flange support frame, which is detachably arranged on the bottom frame; wherein, the pipeline support frame is configured to support a pipeline extending in the horizontal direction and limit its movement, and the pipeline flange support frame is configured to detachably support a pipeline flange and / or a vertical pipeline extending in the vertical direction.
[0005] Through the above pipeline transportation tooling provided by the present disclosure, the following beneficial effects can be brought:
[0006] (1) By supporting the pipeline or pipeline flange on a specific pipeline support frame or pipeline flange support frame, the assembled pipeline components can be placed on the bottom frame orderly, avoiding friction or impact between pipelines caused by disorderly stacking, reducing the self-painting maintenance of pipelines due to friction, saving the cost of re-maintaining pipelines, and achieving low-carbon environmental protection;
[0007] (2) The pipeline support frame and the pipeline flange support frame are detachably arranged on the bottom frame, and the setting position of the support frame on the bottom frame can be flexibly adjusted according to the positions of the pipeline and the pipeline flange, improving the efficiency during manual assembly;
[0008] (3) Through the lifting mechanism, the heights of the support frame and the support plate can be adjusted according to the heights of the pipeline and the pipeline flange to achieve stable support;
[0009] (4) The foldable vertical flange support can achieve detachable fixation of the pipeline flange when in the vertical working position, and is convenient for stacking and transporting the pipeline transportation tooling when in the horizontal folded position, saving transportation space;
[0010] (5) The use of the kidney-shaped hole design enables the tooling to adapt to a variety of pipeline sizes; and
[0011] (6) Raincloth fixing holes are vertically arranged on the columns along the circumference of the bottom frame, enabling a raincloth to be arranged above the tooling to prevent rainwater from eroding the pipeline transportation tooling and pipeline parts during outdoor storage and transportation. Description of the Drawings
[0012] To more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present disclosure. At an appropriate time, the same reference numerals are used to refer to the same or similar parts in all the drawings. Such embodiments are illustrative and are not intended to be an exhaustive or exclusive embodiment of the device or method. In the drawings:
[0013] Figure 1 is a schematic structural diagram of a pipeline transportation tooling according to an embodiment of the present disclosure;
[0014] Figure 2 and Figure 3 is a side view schematic diagram of a pipeline transportation tooling according to an embodiment of the present disclosure;
[0015] Figure 4 is a schematic structural diagram of a lifting pipeline support according to an embodiment of the present disclosure;
[0016] Figure 5 is a schematic structural diagram of a horizontal flange support according to an embodiment of the present disclosure;
[0017] Figure 6 is a schematic structural diagram of a fixed vertical flange support according to an embodiment of the present disclosure;
[0018] Figure 7 is a schematic structural diagram of a foldable vertical flange support according to an embodiment of the present disclosure;
[0019] Figure 8 is a schematic diagram of a pipeline assembly assembled on a pipeline transportation tooling according to an embodiment of the present disclosure. Detailed Embodiments
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present disclosure clearer, the following will clearly and completely describe the technical solutions of the embodiments of the present disclosure with reference to the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are some, but not all, of the embodiments of the present disclosure. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present disclosure without creative efforts shall fall within the scope of protection of the present disclosure.
[0021] Unless otherwise defined, the technical terms or scientific terms used in the present disclosure shall have the ordinary meanings understood by those of ordinary skill in the art to which the present disclosure pertains. The terms "first", "second", and similar words used in the present disclosure do not denote any order, quantity, or importance, but are only used to distinguish different components. Words such as "including" or "comprising" mean that the elements or items appearing before this word cover the elements or items listed after this word and their equivalents, without excluding other elements or items. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Upper", "lower", "left", "right", etc. are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0022] To keep the following description of the embodiments of the present disclosure clear and concise, detailed descriptions of known functions and known components are omitted in the present disclosure.
[0023] Generally speaking, the hoisting and installation efficiency of a single pipeline inside the factory is slightly low. Therefore, by adopting the method of pre-assembling each pipeline in the system outside to form a pipeline assembly and then transporting it, the in-factory installation efficiency can be greatly improved, and it can not only reduce the time and floor area of in-factory stagnant logistics, but also shorten the delivery time of the whole machine through the method of synchronous installation in multiple places.
[0024] As Figure 1 shown, the pipeline transportation tooling 100 provided by the present disclosure may include a bottom frame 110 and at least one of a pipeline support frame 120 and a pipeline flange support frame 130 detachably disposed on the bottom frame 110. At the same time, Figure 8 shows a schematic diagram of assembling a pipeline assembly 200 using the pipeline transportation tooling 100 disclosed in this embodiment. As Figure 8 shown, the pipeline support frame 120 supports the horizontally extending horizontal pipeline 210 in the pipeline assembly 200 and restricts its movement, while the pipeline flange support frame 130 detachably supports the pipeline flange in the pipeline assembly 200 and / or the vertically extending vertical pipeline.
[0025] In one embodiment, the bottom frame 110 provided by the present disclosure is rectangular and formed in a grid shape. Generally, the size of the bottom frame 110 is designed such that any part of the pipeline component 200 to be transported can be prevented from protruding outside the bottom frame 110. In addition, a plurality of fixing holes are provided at regular intervals on the frame members distributed horizontally and vertically in the grid structure for detachably connecting the above-mentioned pipeline support frame 120 and / or pipeline flange support frame 130 to the frame members via fasteners (such as bolts) and the fixing holes.
[0026] In the above-mentioned pipeline component 200, as Figure 8 shown, there is a horizontal pipeline 210 extending along the horizontal direction and a vertical pipeline 220 extending along the vertical direction. At the same time, at least one pipeline flange is provided on the pipeline. The pipeline flange may optionally include a horizontal flange 230A and a vertical flange 230B. These pipeline flanges can be provided at the ends of the pipeline or in the middle position of the pipeline for connection and assembly between different pipelines. Among them, at least the horizontal pipeline 210 and these pipeline flanges need to be detachably connected to the bottom frame 110 to prevent the pipeline component 200 from shaking during transportation.
[0027] At least one of a pipeline support frame 120 and a pipeline flange support frame 130 is provided on the pipeline transportation tooling 100 provided by the present disclosure. That is to say, only one of the pipeline support frame 120 and the pipeline flange support frame 130 can be provided on the pipeline transportation tooling 100, or both can be provided thereon. To better introduce the structure of the pipeline transportation tooling, the following will describe it by taking an embodiment in which both are provided as an example.
[0028] In one embodiment, as Figure 2 and Figure 3 shown, the pipeline support frame 120 may include a fixed pipeline support frame 121 and / or a lifting pipeline support frame 122. Preferably, the pipeline support frame 120 includes both a fixed pipeline support frame 121 and a lifting pipeline support frame 122 to respectively support the horizontal pipelines 210 at lower and higher positions.
[0029] The fixed pipeline support frame 121 includes a bracket provided on the bottom frame (the bracket has the same structure as the Figure 4 bracket 124 (described later) shown). Fixing holes corresponding to the through holes on the frame members of the bottom frame 110 are provided at the bottom of the bracket so as to be detachably provided on the bottom frame 110 via fasteners (such as bolts) and the fixing holes, and its height is not adjustable.
[0030] In one embodiment, as Figure 4As shown, the lift-type pipe support frame 122 may include a lifting mechanism 123 and a support frame 124 provided at the top of the lifting mechanism 123 for supporting the horizontal pipe 210, so that the height position of the support frame 124 can be flexibly adjusted according to the height of the horizontal pipe 210 to be supported. Specifically, the lifting mechanism 123 may include an outer pipe 123A, an inner pipe 123B, and a mounting base 123C fixedly connected to the bottom of the outer pipe 123A. The outer pipe 123A is sleeved outside the inner pipe 123B; fixing holes corresponding to the fixing holes on the frame members of the bottom frame 110 are provided at the bottom of the mounting base 123C, so as to be detachably provided on the bottom frame 110 via fasteners (such as bolts) and the fixing holes. The support frame 124 is fixedly provided at the top of the inner pipe 123B, and the inner pipe 123B can be lifted and lowered along the vertical direction inside the outer pipe 123A and can be fixed at the target height via a fixing mechanism.
[0031] Here, the fixing mechanism may include a plurality of screw holes (as Figure 4 shown) provided along the vertical direction on the respective pipe walls of the outer pipe 123A and the inner pipe 123B, and bolts (not shown in the figure). The bolts pass through the corresponding screw holes on the outer pipe 123A and the inner pipe 123B to fix the inner pipe 123B at the desired height.
[0032] It should be understood that the outer pipe 123A and the inner pipe 123B here may have various shapes that match each other (one-to-one correspondence), such as circular, square, oval, etc.
[0033] The support frame 124 in this embodiment is of a concave structure, and preferably may be V-shaped (as Figure 4 shown) or U-shaped, etc.
[0034] During the actual operation process, the operator can flexibly adjust the respective quantities, positions, and heights of the fixed-type pipe support frame 121 and the lift-type pipe support frame 122 according to the quantity and respective heights of the horizontal pipes 210, so as to ensure a more stable assembly of the pipe assembly 200.
[0035] In one embodiment, the pipe flange support frame 130 is used to detachably fix the pipe flange. As Figures 2 - 3 shown, the pipe flange support frame 130 may include a horizontal flange support frame 131 and / or a vertical flange support frame 132. Preferably, the pipe flange support frame 130 may include both the horizontal flange support frame 131 and the vertical flange support frame 132.
[0036] In one embodiment, as Figure 5 shown, the horizontal flange support frame 131 may include a lifting mechanism 123 and a horizontal support plate 133 horizontally provided at the top of the lifting mechanism 123.
[0037] Since the structure of the lifting mechanism 123 has been described in detail above in connection with the lifting type pipe support frame 122, it will not be elaborated here.
[0038] The horizontal support plate 133 is horizontally disposed on the top of the lifting mechanism 123. More specifically, it is disposed on the top of the inner pipe 123B of the lifting mechanism 123, so that the height of the horizontal support plate 133 can be flexibly adjusted according to the height of the horizontal flange 230A, so as to fasten and detachably connect the two through the through holes 140 and fasteners (such as bolts) respectively provided at the edges of the horizontal support plate 133 and the horizontal flange 230A, thereby realizing the support for the horizontal flange 230A and the vertical pipe extending in the vertical direction connected thereto (such as Figure 8 shown).
[0039] In one embodiment, the vertical flange support frame 132 may include a fixed vertical flange support frame 134 and / or a folding vertical flange support frame 135 to support the vertical flange 230B in the vertical direction (such as Figure 8 shown). Preferably, the vertical flange support frame 132 may include both the fixed vertical flange support frame 134 and the folding vertical flange support frame 135.
[0040] Specifically, as Figure 6 shown, the fixed vertical flange support frame 134 may include a vertical support plate 136 and a fixed seat 137. The vertical support plate 136 is vertically placed and is provided with a plurality of through holes 140 distributed in a scattered manner thereon and can be detachably connected to the vertical flange 230B via fasteners and the through holes 140. The bottom of the fixed seat 137 is provided with through holes 140 (not shown) for detachably fixing to the bottom frame 110, so as to detachably fix the vertical support plate 136 to the bottom frame 110.
[0041] In Figure 6 the preferred embodiment shown, the fixed seat 137 includes two triangular plate assemblies symmetrically arranged on both sides of the vertical support plate 136 and an installation frame at the bottom. The two triangular plate assemblies are fixedly installed on the installation frame, and each triangular plate assembly includes two triangular plates arranged in the width direction of the vertical support plate 136, so that the two triangular plate assemblies can fix the vertical support plate 136 in the middle. The installation frame at the bottom is detachably fixed to the bottom frame 110 via through holes 140 and fasteners (such as bolts).
[0042] During the actual operation process, according to the relative position of the vertical flange 230B with respect to the bottom frame 110, the position of the fixed vertical flange support frame 134 on the bottom frame 110 is adjusted accordingly. After fixing, the through holes 140 at the edge of the vertical flange 230B and the through holes 140 at the corresponding positions on the vertical support plate 136 are aligned and detachably connected by fasteners (such as bolts), thereby realizing the stable assembly of the vertical flange 230B.
[0043] In addition, in another embodiment, as Figure 7 shown, the foldable vertical flange support frame 135 may include a base assembly 138 and a foldable pipe flange support plate 139. Among them, the base assembly 138 may be arranged on the bottom frame 110. The foldable pipe flange support plate 139 is hinged to the base assembly 138 at its end and can be switched between a horizontal folding position and a vertical working position. A plurality of through holes 140 are provided on the foldable pipe flange support plate 139, and it can be detachably connected to the vertical flange 230B via fasteners and the through holes 140.
[0044] Specifically, the base assembly 138 includes an installation frame at the bottom and triangular brackets symmetrically and fixedly arranged on two opposite side edges of the installation frame. The installation frame at the bottom is detachably fixed on the bottom frame 110 via through holes 140 and fasteners (such as bolts). The foldable pipe flange support plate 139 is hinged to a bottom edge of the frame clamped by the two triangular brackets through hinges, hinges, etc. Through this hinged structure, the foldable pipe flange support plate 139 can be switched between a vertical working position and a (substantially) horizontal folding position.
[0045] When the pipe component 200 needs to be loaded in the working state of the tubular transportation tooling 100, during the actual operation process, the foldable pipe flange support plate 139 is pre-rotated to the vertical working position, and then the flanges on both sides of the support plate are fixed to the triangular brackets via fasteners. Then, according to the relative position of the vertical flange 230B with respect to the bottom frame 110, the base assembly 138 is detachably fixed on the bottom frame 110. After the above steps are completed, it can be used for assembling the pipe component. Among them, the triangular brackets play a role in strengthening the strength of the pipe transportation tooling 100, thereby ensuring the stable assembly of the pipe component 200. In the idle state of the tubular transportation tooling 100, the fasteners at the flanges on both sides of the foldable pipe flange support plate 139 can be removed, and the support plate can be folded to the horizontal folding position and stored inside the tooling, thereby facilitating the stacking and transportation of the pipe transportation tooling 100 and saving transportation space.
[0046] In an embodiment of the present disclosure, the fixing holes and through holes 140 for fastening provided on the components are preferably waist-shaped holes, so as to be adaptable to pipeline assemblies 200 of various sizes, and to cooperate with, for example, the fixing hole sizes of DN300 - 400 flanges and frames, thereby improving the adaptability of the pipeline transportation tooling 100.
[0047] In one embodiment, as Figures 1 - 3 shown, a plurality of upright columns 150 extending in the vertical direction may also be fixedly provided on the circumference of the bottom frame 110, and raincloth fixing holes (not shown) are respectively provided at the tops of the respective upright columns 150. With this structure, a raincloth can be arranged above the tooling to prevent rainwater from eroding the pipeline transportation tooling and pipeline parts during outdoor storage and transportation.
[0048] The above description is only a preferred embodiment of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of disclosure involved in the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above disclosure concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) having similar functions disclosed in the present disclosure.
[0049] It should be understood that the number of each support frame in the pipeline transportation tooling 100 provided by the present disclosure is not limited to that shown in the figure, but can be flexibly adjusted according to actual needs.
[0050] In addition, although the operations are depicted in a specific order, this should not be construed as requiring the operations to be performed in the specific order shown or in a sequential order. In certain environments, multitasking and parallel processing may be advantageous. Similarly, although several specific implementation details are included in the above discussion, these should not be construed as limiting the scope of the present disclosure. Certain features described in the context of separate embodiments may also be implemented in combination in a single embodiment. Conversely, the various features described in the context of a single embodiment may also be implemented separately or in any suitable sub-combination in multiple embodiments.
[0051] Although the subject matter has been described in language specific to structural features and / or methodological logical acts, it should be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. On the contrary, the specific features and acts described above are merely example forms for implementing the claims.
[0052] The above has described multiple embodiments of the present application in detail. However, the present application is not limited to these specific embodiments. Based on the concept of the present application, those skilled in the art can make various variations and modifications to the embodiments, and these variations and modifications should all fall within the scope claimed by the present application.
Claims
1. A pipeline transport tool, characterized in that: include: Bottom frame; as well as at least one of a pipe support frame and a pipe flange support frame, which is detachably disposed on the bottom frame; The pipe support frame is configured to support a pipe extending in a horizontal direction and restrict its movement, and the pipe flange support frame is configured to detachably support a pipe flange and / or a pipe extending in a vertical direction.
2. The pipeline transport tooling according to claim 1, characterized in that: The pipeline support frame comprises: A fixed pipe support frame, the fixed pipe support frame comprising a bracket arranged on the bottom frame; and / or A lifting type pipeline support frame comprises a lifting mechanism arranged on the bottom frame and a bracket arranged on the top of the lifting mechanism.
3. The pipeline transportation tooling according to claim 2 is characterized in that: The bracket is configured in a V-shape or a U-shape.
4. The pipeline transportation tooling according to claim 1, characterized in that: The pipeline flange support frame includes a horizontal flange support frame, and the horizontal flange support frame includes a lifting mechanism and a horizontal support plate arranged on the top of the lifting mechanism; The horizontal support plate is provided with a plurality of through holes, and is configured to be detachably connected to the pipe flange via fasteners and the through holes.
5. The pipeline transportation tooling according to claim 1, characterized in that: The pipeline flange support frame comprises a foldable vertical flange support frame, and the foldable vertical flange support frame comprises: A base assembly, which is arranged on the bottom frame; a foldable pipe flange support plate, which is hinged to the base assembly at an end and is configured to be switchable between a horizontal folded position and a vertical working position; The foldable pipe flange support plate is provided with a plurality of through holes, and is configured to be detachably connected to the pipe flange via fasteners and the through holes.
6. The pipeline transportation tooling according to claim 1, characterized in that: The pipeline flange support frame includes a fixed vertical flange support frame, and the fixed vertical flange support frame includes: a vertical support plate, which is vertically placed and provided with a plurality of through holes, wherein the vertical support plate is configured to be detachably connected to the pipe flange via fasteners and the through holes; and A fixing seat is arranged on the bottom frame and is used for supporting the vertical supporting plate.
7. The pipeline transportation tooling according to claim 2 or 4, characterized in that: The lifting mechanism includes an inner tube, an outer tube sleeved outside the inner tube, and a mounting base fixedly connected to the bottom of the outer tube. The bottom of the mounting base is detachably arranged on the bottom frame. The inner tube is configured to be able to be lifted and lowered in a vertical direction inside the outer tube and fixed at a target height via a fixing mechanism.
8. The pipeline transportation tooling according to claim 7, characterized in that: The fixing mechanism includes a plurality of screw holes and bolts arranged on respective tube walls of the outer tube and the inner tube along a vertical direction, and the bolts pass through corresponding screw holes on the outer tube and the inner tube.
9. The pipeline transportation tooling according to claim 8, characterized in that: The outer tube and the inner tube are square tubes or circular tubes corresponding to each other.
10. The pipeline transportation tooling according to any one of claims 4 to 6, characterized in that: The through hole is a waist-shaped hole.
11. The pipeline transportation tooling according to claim 1, characterized in that: It also includes a plurality of columns which are vertically arranged along the circumference of the bottom frame, and the tops of the columns are provided with rain sheet fixing holes.