Silicon wafer sorting mechanism and silicon wafer transportation and storage equipment
By designing a silicon wafer sorting mechanism including a belt drive and a driving member, the problem that existing equipment cannot be compactly matched is solved, and the optimization of the silicon wafer transmission path and the improvement of the integration are achieved.
Patent Information
- Application Number
- CN202422069502.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing silicon wafer sorting equipment and the transmission equipment cannot be compactly matched, which extends the conveying path of the silicon wafer and is not compact enough.
A silicon wafer sorting mechanism is designed, including a belt drive and a drive piece. The belt conveyor extends in the first direction and includes a support portion and a recessed portion, which can accommodate the main conveying mechanism. The drive member can drive the belt drive to move in a third direction perpendicular to the first and second directions, thereby increasing the height of the support portion so that it can lift up the silicon wafer on the main conveying mechanism and move the silicon wafer in the first direction.
The compact coordination between the silicon wafer sorting mechanism and the conveying mechanism is achieved, and the transmission path of the silicon wafer is not increased, and the integration is improved.
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Figure CN222974145U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of silicon wafer production, and in particular, to a silicon wafer sorting mechanism and a silicon wafer transportation and storage device. Background Art
[0002] Solar silicon wafers are an important part of solar cells. As the core material of the photovoltaic industry, their quality and integrity directly affect the conversion efficiency of solar cells.
[0003] During the transportation and storage of silicon wafers, various inspections need to be carried out on the silicon wafers, and the silicon wafers that fail the inspections need to be sorted.
[0004] CN217069721U discloses a photovoltaic cell sorting device. The sorting operation table can transmit and inspect solar cells, mark different defect problems of the solar cells, the sorting storage table can separately store the detected cells with different defects, which is convenient for operators to count the reasons for cell defects, the transportation component can drive the cells to be transmitted and inspected, and the lifting component can sort and store the cells. However, in this solution, the sorting device is an independent structure and cannot cooperate with other conveying mechanisms, which prolongs the conveying path of the silicon wafers and the overall structure is not compact enough. Summary of the Utility Model
[0005] One technical problem to be solved by the present disclosure is that the sorting device and the conveying device cannot be compactly matched.
[0006] To solve the above technical problem, an embodiment of the present disclosure provides a silicon wafer sorting mechanism, which includes:
[0007] A belt conveyor extending in a first direction, the belt conveyor includes a supporting portion for supporting silicon wafers and a recessed portion extending in a second direction, the recessed portion can accommodate a main conveying mechanism for conveying silicon wafers, and the second direction is perpendicular to the first direction; and
[0008] A driving member capable of driving the belt conveyor to move in a third direction perpendicular to the first direction and the second direction to raise the height of the supporting portion, so that the supporting portion can lift the silicon wafers on the main conveying mechanism and move the silicon wafers in the first direction.
[0009] In some embodiments, the belt conveyor includes two recessed portions and three supporting portions alternately arranged in the first direction.
[0010] In some embodiments, the belt conveyor includes a first belt and a second belt spaced apart in the second direction, and the first belt and the second belt respectively include a part of the supporting portion and a part of the recessed portion.
[0011] In some embodiments, the belt conveyor includes a first support plate and a second support plate spaced apart in the second direction, a first pulley disposed on the first support plate, and a second pulley disposed on the second support plate. The first belt is supported on the first pulley, and the second belt is supported on the second pulley.
[0012] In some embodiments, the belt conveyor includes a torque output member disposed between the first support plate and the second support plate. The torque output member is drivingly connected to one of the first pulleys and one of the second pulleys.
[0013] In some embodiments, the belt conveyor includes a support bottom plate. The first support plate and the second support plate are connected to the top surface of the support bottom plate, and the driving member is connected to the bottom surface of the support bottom plate.
[0014] In some embodiments, a discharge hopper is further included and disposed on the side of the belt conveyor in the first direction.
[0015] In some embodiments, the discharge hopper extends obliquely.
[0016] In some embodiments, a hopper seat for supporting the discharge hopper is further included.
[0017] On the other hand, the present disclosure provides a silicon wafer transportation and storage device, which includes the silicon wafer sorting mechanism of the above solution.
[0018] Through the above technical solution, the silicon wafer sorting mechanism can be used in cooperation with the silicon wafer conveying mechanism, can sort out the silicon wafers on the silicon wafer conveying mechanism, and the sorting mechanism and the conveying mechanism are compactly matched without increasing the conveying path of the silicon wafers, thereby improving the integration degree. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a perspective view of the silicon wafer sorting mechanism disclosed in the embodiment of the present disclosure;
[0021] Figure 2 is a perspective view of the silicon wafer sorting mechanism from another angle disclosed in the embodiment of the present disclosure;
[0022] Figure 3 is a partial structural schematic diagram of the silicon wafer transportation and storage device disclosed in the embodiment of the present disclosure.
[0023] Description of the Reference Numerals:
[0024] 1. Belt conveyor; 2. Support part; 3. Depression part; 4. Driving part; 5. First belt; 6. Second belt; 7. First support plate; 8. Second support plate; 9. First pulley; 10. Second pulley; 11. Torque output part; 12. Support bottom plate; 13. Discharge hopper; 14. Hopper seat; 15. Base; 16. Main conveying mechanism. Specific embodiments
[0025] The following further describes in detail the embodiments of the present disclosure in conjunction with the drawings and embodiments. The detailed descriptions and drawings of the following embodiments are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms, not limited to the specific embodiments disclosed herein, but including all technical solutions falling within the scope of the claims.
[0026] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, the components of materials, numerical expressions and values set forth in these embodiments should be construed as merely exemplary, rather than as limitations.
[0027] It should be noted that in the description of the present disclosure, unless otherwise specified, the meaning of "a plurality" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate the orientation or positional relationship only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0028] In addition, the "first", "second" and similar terms used in the present disclosure do not denote any order, quantity or importance, but are only used to distinguish different parts. "Vertical" is not strictly vertical, but within the allowable error range. "Parallel" is not strictly parallel, but within the allowable error range. The terms "including" or "comprising" and the like mean that the elements before this word are covered by the elements listed after this word, and do not exclude the possibility of also covering other elements.
[0029] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances. When it is described that a specific device is located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0030] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as those, should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and should not be interpreted in an idealized or overly formal sense, unless specifically defined as such herein.
[0031] Technologies, methods, and devices known to those of ordinary skill in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the specification.
[0032] Referring Figure 1 - Figure 2 as shown, the present solution provides a silicon wafer sorting mechanism, which includes:
[0033] A belt conveyor 1, the belt conveyor 1 extends in a first direction. The belt conveyor 1 includes a supporting portion 2 for supporting silicon wafers and a recessed portion 3 extending in a second direction. The recessed portion 3 can accommodate a main conveying mechanism for conveying silicon wafers, and the second direction is perpendicular to the first direction; and
[0034] A driving member 4, the driving member 4 can drive the belt conveyor 1 to move in a third direction perpendicular to the first direction and the second direction to raise the height of the supporting portion 2, so that the supporting portion 2 can lift the silicon wafers on the main conveying mechanism 16 and move the silicon wafers in the first direction.
[0035] The belt conveyor 1 can be used to support and convey silicon wafers, and it extends in the first direction, that is, its conveying direction is the first direction. In the installed and operating state, the first direction of the belt conveyor 1 can be a horizontal direction.
[0036] The second direction is perpendicular to the first direction and is the width direction of the belt conveyor 1.
[0037] The belt conveyor 1 includes multiple sections arranged in the first direction, that is, the supporting portion 2 and the recessed portion 3. The supporting portion 2 can support silicon wafers, and the recessed portion 3 is used to accommodate the main conveying mechanism 16. The main conveying mechanism 16 is a belt conveying mechanism or a similar mechanism for conveying silicon wafers.
[0038] The silicon wafer sorting mechanism of the present solution is used in conjunction with the main conveying mechanism 16. The silicon wafer sorting mechanism is installed so that the recessed portion accommodates the main conveying mechanism 16. The conveying direction of the main conveying mechanism 16 is the second direction. In addition, in the initial state, the height of the support portion 2 is less than the height of the main conveying mechanism 16, that is, the height of the silicon wafer conveyed by the main conveying mechanism 16 is higher than the height of the support portion 2, so that the silicon wafer on the main conveying mechanism 16 can be conveyed without being affected by the silicon wafer sorting mechanism. When it is necessary to sort the silicon wafers from the main conveying mechanism 16, the driving member can drive the belt conveyor 1 to move along the third direction, that is, move along the thickness direction of the silicon wafer on the main conveying mechanism 16, and the height of the support portion 2 increases, so that the silicon wafer on the main conveying mechanism 16 can be lifted up, so that the silicon wafer is separated from the main conveying mechanism 16, and the silicon wafer moves along the first direction on the support portion 2, that is, the silicon wafer is moved along the first direction so that the silicon wafer is separated from the main conveying mechanism 16, thereby realizing the sorting of the silicon wafer.
[0039] The silicon wafer sorting mechanism can be used to sort out unqualified silicon wafers (or other specific silicon wafers) from the main conveying mechanism 16. The silicon wafer sorting mechanism can be controlled by a control element, such as controlling the driving member 4 and the belt conveyor 1. When sorting is required, the driving member 4 is controlled to drive the belt conveyor 1 to rise. When the belt conveyor 1 lifts up the silicon wafer, the belt conveyor 1 is controlled to operate to move the silicon wafer away from the main conveying mechanism 16. After completing the sorting of the silicon wafers, the control element can control the belt conveyor 1 to stop running and control the driving member 4 to drive the belt conveyor 1 to descend. The belt conveyor 1 returns to a position where the support part 2 is lower than the main conveying mechanism 16 to allow the main conveying mechanism 16 to continue to transport the silicon wafers. Of course, the driving member 4 and the belt conveyor 1 can also be manually controlled by the operator.
[0040] In this solution, the silicon wafer sorting mechanism can be used in conjunction with the silicon wafer conveying mechanism to sort out the silicon wafers on the silicon wafer conveying mechanism. The sorting mechanism and the conveying mechanism cooperate compactly without increasing the conveying path of the silicon wafers, thereby improving the integration.
[0041] In some embodiments, the belt conveyor 1 includes two recessed portions 3 and three supporting portions 2 alternately arranged along the first direction. Figure 1 and Figure 2As shown, the supporting portions 2 and the recessed portions 3 are arranged alternately. The two recessed portions 3 can respectively accommodate two main conveying mechanisms 16, and these two main conveying mechanisms 16 can support the two side edges of the silicon wafer. One of the supporting portions 2 is located between the two recessed portions 3, and the other two supporting portions 2 are located on both sides of the two recessed portions 3. When the belt conveyor 1 is lifted as a whole under the action of the driving member 4, the three supporting portions 2 are all lifted, and the silicon wafer can be moved bidirectionally along the second direction as needed. The two supporting portions 2 located outside the recessed portions 3 can drive the silicon wafer to completely leave the main conveying mechanism 16. In some embodiments, one of the supporting portions 2 located outside the recessed portion 3 has a smaller dimension in the first direction, and the other supporting portion 2 located outside the recessed portion 3 has a larger dimension in the first direction. Correspondingly, the three supporting portions 2 are arranged such that the silicon wafer moves along the direction from the supporting portion 2 with a smaller dimension towards the supporting portion 2 with a larger dimension, and the supporting portion 2 with a larger dimension can carry the silicon wafer to completely leave the main conveying mechanism 16.
[0042] Among them, in some embodiments, the belt conveyor 1 includes a first belt 5 and a second belt 6 arranged at intervals along the second direction. The first belt 5 and the second belt 6 respectively include partial supporting portions 2 and partial recessed portions 3. The first belt 5 and the second belt 6 can have the same or similar structures, and the supporting portions 2 and the recessed portions 3 formed thereon are aligned along the second direction. The first belt 5 and the second belt 6 can respectively support the two edges of the silicon wafer.
[0043] In addition, in some embodiments, the belt conveyor 1 includes a first support plate 7 and a second support plate 8 arranged at intervals along the second direction, a first pulley 9 provided on the first support plate 7, and a second pulley 10 provided on the second support plate 8. The first belt 5 is supported on the first pulley 9, and the second belt 6 is supported on the second pulley 10. A plurality of first pulleys 9 on the first support plate 7 can support the first belt 5 so that the first belt 5 is formed in a form having partial supporting portions 2 and recessed portions 3. Similarly, a plurality of second pulleys 10 on the second support plate 8 can support the second belt 6 so that the second belt 6 is formed in a form having partial supporting portions 2 and recessed portions 3. In this solution, the belt is supported by the pulleys to extend along a specific path, thereby forming a specific structure, that is, a structural form having supporting portions 2 and recessed portions 3.
[0044] In addition, in some embodiments, the belt conveyor 1 includes a torque output member 11 disposed between the first support plate 7 and the second support plate 8. The torque output member 11 is drivingly connected to one of the first pulleys 9 and one of the second pulleys 10. The torque output member 11 can be an electric motor, a hydraulic motor, an engine, etc., which is drivingly connected to one of the first pulley 9 and one of the second pulleys 10 to drive the first belt 5 and the second belt 6 to run. Among them, the arrangement of the first pulley 9 and the second pulley 10 can be the same, that is, a plurality of first pulleys 9 and a plurality of second pulleys 10 are aligned in the second direction one by one, and the torque output member 11 can be drivingly connected to a set of aligned first pulley 9 and second pulley 10; of course, in other embodiments, the torque output member 11 can also be drivingly connected to the first pulley 9 and the second pulley 10 that are not opposite to each other.
[0045] In addition, in some embodiments, the belt conveyor 1 includes a support bottom plate 12, and the first support plate 7 and the second support plate 8 are connected to the top surface of the support bottom plate 12, and the driving member 4 is connected to the bottom surface of the support bottom plate 12. The support bottom plate 12 fixedly connects the first support plate 7 and the second support plate 8, and the driving member 4 is connected to the support bottom plate 12 to drive the structures such as the support bottom plate 12 to move up and down in the third direction.
[0046] Among them, in some embodiments, the driving member 4 can be an oil cylinder, a cylinder, an electric cylinder, etc., and is supported by a base 15.
[0047] In addition, in some embodiments, the wafer sorting mechanism further includes a discharge hopper 13 disposed on the side of the belt conveyor 1 along the first direction. After the belt conveyor 1 lifts and supports the wafers, the wafers can be conveyed to the discharge hopper 13 on the side to collect the wafers through the discharge hopper 13.
[0048] Among them, in some embodiments, the discharge hopper 13 extends obliquely. Refer to Figure 1 and Figure 2 As shown, the discharge hopper 13 includes a bottom plate, two side plates and an end plate, and its bottom plate extends obliquely, that is, forms an angle with the horizontal direction. When the wafers fall on the bottom plate, they can continue to slide under the action of gravity.
[0049] In addition, in some embodiments, the wafer sorting mechanism further includes a hopper seat 14 that supports the discharge hopper 13. The hopper seat 14 is disposed at the bottom of the discharge hopper 13 to support the discharge hopper 13 so that the discharge hopper 13 has a suitable height to receive the wafers from the belt conveyor 1.
[0050] On the other hand, refer to Figure 3As shown, this solution also provides a silicon wafer transportation and storage device, which includes the silicon wafer sorting mechanism of the above solution. The silicon wafer transportation and storage device may include a main transfer mechanism 16 and a silicon wafer sorting mechanism, and the silicon wafer sorting mechanism can sort out some specific silicon wafers on the main transfer mechanism 16. In addition, the silicon wafer transportation and storage device may further include a storage mechanism for temporarily storing silicon wafers.
[0051] So far, the embodiments of the present disclosure have been described in detail. To avoid obscuring the concept of the present disclosure, some details well known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0052] Although some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for the purpose of illustration and not for limiting the scope of the present disclosure. Those skilled in the art should understand that the above embodiments can be modified or partial technical features can be equivalently replaced without departing from the scope and spirit of the present disclosure. In particular, as long as there is no structural conflict, the technical features mentioned in each of the embodiments can be combined in any manner.
Claims
1. A silicon wafer sorting mechanism, characterized in that: include: A belt conveyor (1), the belt conveyor (1) extending in a first direction, the belt conveyor (1) comprising a supporting portion (2) for supporting silicon wafers and a recessed portion (3) extending in a second direction, the recessed portion (3) being capable of accommodating a main conveying mechanism for conveying silicon wafers, the second direction being perpendicular to the first direction; and A driving member (4), wherein the driving member (4) is capable of driving the belt conveyor (1) to move along a third direction perpendicular to the first direction and the second direction to raise the height of the supporting portion (2), thereby enabling the supporting portion (2) to lift the silicon wafer on the main conveying mechanism and move the silicon wafer along the first direction.
2. The silicon wafer sorting mechanism according to claim 1, characterized in that: The belt conveyor (1) comprises two recessed portions (3) and three supporting portions (2) which are alternately arranged along the first direction.
3. The silicon wafer sorting mechanism according to claim 1, characterized in that: The belt conveyor (1) comprises a first belt (5) and a second belt (6) which are arranged at intervals along the second direction, and the first belt (5) and the second belt (6) respectively comprise a portion of the supporting portion (2) and a portion of the recessed portion (3).
4. The silicon wafer sorting mechanism according to claim 3, characterized in that: The belt conveyor (1) comprises a first supporting plate (7) and a second supporting plate (8) arranged at intervals along the second direction, a first pulley (9) arranged on the first supporting plate (7), and a second pulley (10) arranged on the second supporting plate (8); the first belt (5) is supported on the first pulley (9), and the second belt (6) is supported on the second pulley (10).
5. The silicon wafer sorting mechanism according to claim 4, characterized in that: The belt conveyor (1) comprises a torque output member (11) arranged between the first supporting plate (7) and the second supporting plate (8), and the torque output member (11) is drivingly connected to one of the first pulleys (9) and one of the second pulleys (10).
6. The silicon wafer sorting mechanism according to claim 4, characterized in that: The belt conveyor (1) comprises a supporting base plate (12), the first supporting plate (7) and the second supporting plate (8) are connected to the top surface of the supporting base plate (12), and the driving member (4) is connected to the bottom surface of the supporting base plate (12).
7. The silicon wafer sorting mechanism according to claim 1, characterized in that: It also includes a discharge hopper (13) arranged on the side of the belt conveyor (1) along the first direction.
8. The silicon wafer sorting mechanism according to claim 7, characterized in that: The discharge hopper (13) extends obliquely.
9. The silicon wafer sorting mechanism according to claim 7, characterized in that: It also includes a hopper seat (14) supporting the discharge hopper (13).
10. A silicon wafer transport storage device, characterized in that: A silicon wafer sorting mechanism comprising any one of claims 1-9.