Vibrating hopper for discharging wet sludge

By using a vibrating hopper for unloading in the wet sludge during the sludge disposal process, and using the vibrator to drive the impurity removal grid to screen impurities, the problem of impurities damage to the equipment in the wet sludge is solved, and the effect of protecting the safe operation of the equipment and reducing maintenance costs is achieved.

CN222974408UActive Publication Date: 2025-06-13YANTAI RUNDA GARBAGE DISPOSAL OPERATION CO LTD
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Patent Information

Application Number
CN202421589202.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-13
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

During the sludge disposal process, impurities doped in the wet sludge can easily damage subsequent sludge conveying equipment and drying disposal equipment, resulting in equipment failure and production suspension, and increasing maintenance costs.

Method used

A vibrating hopper for unloading wet sludge is designed, and the hopper body is installed on the upper part of the wet sludge storage silo through an elastic component, and a vibrator is installed on the hopper body to drive the vibration of the impurity removal grid, screen and isolate impurities.

Benefits of technology

Effectively screen impurities through the decompression grid of the vibrating hopper to prevent impurities from entering the wet sludge storage silo, protect the safe operation of downstream equipment, and reduce equipment failures and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sludge treatment equipment, and particularly relates to a vibrating hopper for discharging wet sludge, which comprises a hopper body, the bottoms of two sides of the hopper body are respectively connected with a support plate through an elastic component, and the hopper body is mounted on the upper portion of a wet sludge storage bin through the support plates. Vibrators are symmetrically arranged on the side faces of the hopper body, and an impurity removing grid is arranged at the bottom of the hopper body. The hopper body is installed on the upper portion of the wet sludge storage bin through the elastic assembly, the vibrator is installed on the hopper body, a vibration power source is provided for the hopper body through the vibrator, the elastic assembly drives the hopper body to vibrate under the action of the vibrator, and the impurity removal grating is driven to vibrate. The sludge on the impurity removal grating falls into the wet sludge storage bin through gaps of the impurity removal grating, sludge screening is completed, impurities are screened and isolated by the impurity removal grating, the impurities are prevented from entering the wet sludge storage bin, and the effect of protecting safe operation of downstream equipment is achieved.
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Description

Technical Field

[0001] The utility model relates to a vibrating hopper for discharging wet sludge, belonging to the technical field of sludge treatment equipment. Background Art

[0002] Currently, among various sludge disposal methods in China, most adopt the sludge centralized drying technology for disposal, and the wet sludge is transported to the sludge disposal enterprise by transport vehicles for centralized drying treatment. In the sludge disposal process, in order to centrally receive and store the wet sludge, a wet sludge storage bin needs to be set as a temporary storage facility. In order to prevent people from accidentally falling into the sludge bin and large objects from falling into the sludge bin, a grille needs to be set at the discharge port of the wet sludge bin as a safety protection measure to avoid people falling. However, due to the high viscosity of the wet sludge, it is easy to adhere to the grille. If the aperture is designed relatively small, the wet sludge is not easy to fall into the bin. Therefore, generally, the aperture of the grille is designed to be ≥200*200mm. However, in the actual production and operation process, due to the difficulty in controlling the sludge source, the sludge transported by the transport vehicle may be mixed with human-abandoned objects such as angle steel sections, square steel heads, iron wires, and stones. If these impurities are not removed before the wet sludge enters the bin, it may damage the subsequent sludge conveying equipment and drying disposal equipment, cause equipment failures, and even result in unnecessary shutdown for maintenance, increasing the maintenance cost. Summary of the Utility Model

[0003] The utility model aims at the defects of the prior art and provides a vibrating hopper for discharging wet sludge.

[0004] The technical solution for the utility model to solve the above technical problems is as follows:

[0005] A vibrating hopper for discharging wet sludge includes a hopper body. The two bottom sides of the hopper body are respectively connected with support plates through elastic components. The hopper body is installed on the upper part of the wet sludge storage bin through the support plates. Vibrators are symmetrically arranged on the side surface of the hopper body, and an impurity removal grille is arranged at the bottom of the hopper body.

[0006] The beneficial effect of the utility model is as follows: The utility model installs the hopper body on the upper part of the wet sludge storage bin through elastic components, and a vibrator is installed on the hopper body to provide a vibration power source for the hopper body. Under the action of the vibrator, the elastic components drive the hopper body to vibrate, driving the impurity removal grille to vibrate, so that the sludge on the impurity removal grille falls into the wet sludge storage bin through the gaps of the impurity removal grille, completing the sludge screening. The impurities are screened and isolated by the impurity removal grille, preventing the impurities from entering the wet sludge storage bin, and playing a role in protecting the safe operation of downstream equipment.

[0007] On the basis of the above technical solution, the utility model can also make the following improvements:

[0008] Furthermore, the elastic component includes a plurality of compression springs, and two ends of each compression spring are respectively connected to the support plate and the hopper body.

[0009] The beneficial effect of adopting the above further technical solution is that: under the action of the vibration force of the vibrator, the compression springs continuously undergo elastic deformation, thereby driving the hopper body to vibrate up and down.

[0010] Furthermore, spring support seats are provided on the support plate corresponding to the compression springs. The spring support seats are cylindrical groove pipes with open upper ends. The inner diameter of the spring support seats is larger than the diameter of the compression springs, and the ends of the compression springs are inserted into the spring support seats.

[0011] The beneficial effect of adopting the above further technical solution is that: by installing the compression springs through the spring support seats, the compression springs can be constrained and fixed, playing a role in preventing the compression springs from generating horizontal displacement due to vibration.

[0012] Furthermore, a mounting plate is provided on the hopper body. The mounting plate is horizontally arranged. Spring mounting posts are provided on the bottom of the mounting plate corresponding to the compression springs. The diameter of the spring mounting posts is smaller than the inner diameter of the compression springs, and the ends of the compression springs are sleeved on the spring mounting posts.

[0013] The beneficial effect of adopting the above further technical solution is that: by installing the compression springs on the hopper body through the spring mounting posts and inserting the spring mounting posts into the compression springs, the compression springs can be constrained and fixed, playing a role in preventing the compression springs from generating horizontal displacement due to vibration.

[0014] Furthermore, reinforcing rib plates are provided between the mounting plate and the hopper body.

[0015] The beneficial effect of adopting the above further technical solution is that: the reinforcing rib plates enhance the mounting strength of the mounting plate on the hopper body, ensuring the stability of the mounting plate.

[0016] Furthermore, a vibrator support is provided on the side of the hopper body, and the vibrator is installed at the bottom of the vibrator support.

[0017] The beneficial effect of adopting the above further technical solution is that: by installing the vibrator through the vibrator support, the installation of the vibrator is more stable.

[0018] Furthermore, the hopper body is U-shaped.

[0019] The beneficial effect of adopting the above further technical solution is that: the hopper body adopts a U-shaped structure, and the lower part of the side wall of the hopper body has an inclination angle, which is convenient for the wet sludge in the hopper body to slide downwards.

[0020] Furthermore, the hopper body includes a grille support frame and three side wall panels provided on the grille support frame, and the impurity removal grille is installed on the grille support frame.

[0021] The beneficial effects of adopting the above further technical solution are as follows: The impurity removal grille is installed through the grille support frame, which facilitates the installation and maintenance of the impurity removal grille; the hopper body forms a U-shaped hopper through the three side wall panels, preventing the sludge splashed when the transport vehicle unloads wet sludge from polluting the surrounding environment. The upper part of the hopper body is open, which is convenient for the vehicle to align the vehicle discharge port with the middle position of the impurity removal grille when reversing, making the dumping of wet sludge more convenient and accurate.

[0022] Furthermore, an L-shaped cofferdam support groove is provided on the grille support frame, and the impurity removal grille is installed in the cofferdam support groove.

[0023] The beneficial effects of adopting the above further technical solution are as follows: The impurity removal grille is installed through the cofferdam support groove, which plays a role in restraining the impurity removal grille and avoiding the horizontal displacement of the impurity removal grille caused by vibration.

[0024] Furthermore, the mesh size of the impurity removal grille is ≥40×(100 - 200) mm.

[0025] The beneficial effects of adopting the above further technical solution are as follows: With the above-mentioned mesh size of the impurity removal grille, the impurities in the wet sludge are not easily dropped into the wet sludge storage bin. Description of the Drawings

[0026] Figure 1 is a cross-sectional view of the present invention;

[0027] Figure 2 is Figure 1 the enlarged view at A of

[0028] Figure 3 is a side view of the present invention;

[0029] Figure 4 is a schematic diagram of the use state of the present invention.

[0030] The reference numerals are recorded as follows: 1. Compression spring; 2. Installation plate; 3. Spring support seat; 4. Impurity removal grille; 5. Vibrator; 6. Vibrator support; 7. Hopper body; 8. Spring installation column; 9. Support plate; 10. Support beam; 11. Reinforcing rib plate; 12. Wet sludge storage bin; 13. Grille support frame; 14. Cofferdam support groove. Detailed Embodiment

[0031] The principles and features of the present invention will be described below with reference to the drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.

[0032] SeeFigures 1 to 4 , a vibrating hopper for discharging wet sludge, comprising a hopper body 7. The two bottom sides of the hopper body 7 are respectively connected with support plates 9 through elastic components. The hopper body 7 is installed on the upper part of a wet sludge storage bin 12 through the support plates 9. The wet sludge storage bin 12 is mostly a structure welded by metal or a concrete structure, with a mud discharge port designed at the upper part, a mud discharge port and a conveying device designed at the lower part, and it is a bin for unloading and storing wet sludge. For the convenience of installing the present utility model, a support beam 10 is provided at the mud discharge port of the wet sludge storage bin 12, and the support plate 9 is fixedly installed on the support beam 10. The support plate 9 is made of metal, and the support plate 9 can be installed by welding. Electric vibrators 5 are symmetrically arranged on the side surface of the hopper body 7, and a impurity removal grille 4 is provided at the bottom of the hopper body 7.

[0033] The elastic component includes a plurality of compression springs 1. The two ends of the compression spring 1 are respectively connected with the support plate 9 and the hopper body 7.

[0034] Spring support seats 3 corresponding to the compression springs 1 are provided on the support plate 9. The connection between the spring support seats 3 and the support plate 9 can be in the way of welding or bolt connection. The spring support seats 3 are cylindrical groove pipes with open upper ends. The inner diameter of the spring support seats 3 is larger than the diameter of the compression springs 1, and the end parts of the compression springs 1 are inserted into the spring support seats 3.

[0035] An installation plate 2 is provided on the hopper body 7. The installation plate 2 is horizontally arranged and is installed on the lower part of the side surface of the hopper body 7 by welding. Spring installation columns 8 corresponding to the compression springs 1 are provided at the bottom of the installation plate 2. The diameter of the spring installation columns 8 is smaller than the inner diameter of the compression springs 1, and the end parts of the compression springs 1 are sleeved on the spring installation columns 8.

[0036] Reinforcing rib plates 11 are welded between the installation plate 2 and the hopper body 7.

[0037] Vibrator supports 6 are provided on the side surface of the hopper body 7, and the vibrator 5 is installed at the bottom of the vibrator supports 6 by bolts.

[0038] The hopper body 7 is U-shaped.

[0039] The hopper body 7 includes a grille support frame 13 and three side wall plates arranged on the grille support frame 13. The impurity removal grille 4 is welded and installed on the grille support frame 13.

[0040] An L-shaped cofferdam support groove 14 is provided on the grille support frame 13. The impurity removal grille 4 is installed in the cofferdam support groove 14, and the cofferdam support groove 14 is used for installing the impurity removal grille 4 and restricting the horizontal displacement of the impurity removal grille 4 caused by vibration.

[0041] The mesh size of the impurity removal grille 4 is ≥ 40×(100 - 200) mm. Objects larger than the mesh size of the impurity removal grille 4 are screened and isolated, playing a role in protecting the safe operation of downstream equipment.

[0042] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A vibrating hopper for discharging wet sludge, characterized in that, it includes a hopper body (7), both bottom sides of the hopper body (7) are respectively connected with support plates (9) through elastic components, the hopper body (7) is installed on the upper part of a wet sludge storage bin (12) through the support plates (9), vibrators (5) are symmetrically arranged on the side surface of the hopper body (7), and an impurity removal grille (4) is arranged at the bottom of the hopper body (7).

2. The vibrating hopper for discharging wet sludge according to claim 1, characterized in that, the elastic component includes a plurality of compression springs (1), and both ends of the compression spring (1) are respectively connected with the support plate (9) and the hopper body (7).

3. The vibrating hopper for discharging wet sludge according to claim 2, characterized in that, spring support seats (3) corresponding to the compression springs (1) are arranged on the support plate (9), and the ends of the compression springs (1) are inserted into the spring support seats (3).

4. The vibrating hopper for discharging wet sludge according to claim 2 or 3, characterized in that, a mounting plate (2) is arranged on the hopper body (7), the mounting plate (2) is horizontally arranged, spring mounting posts (8) corresponding to the compression springs (1) are arranged at the bottom of the mounting plate (2), and the ends of the compression springs (1) are sleeved on the spring mounting posts (8).

5. The vibrating hopper for discharging wet sludge according to claim 4, characterized in that, a reinforcing rib plate (11) is arranged between the mounting plate (2) and the hopper body (7).

6. The vibrating hopper for discharging wet sludge according to claim 4, characterized in that, a vibrator support (6) is arranged on the side surface of the hopper body (7), and the vibrator (5) is installed at the bottom of the vibrator support (6).

7. The vibrating hopper for discharging wet sludge according to claim 6, characterized in that, the hopper body (7) is U-shaped.

8. The vibrating hopper for discharging wet sludge according to claim 7, characterized in that, the hopper body (7) includes a grille support frame (13) and three side wall plates arranged on the grille support frame (13), and the impurity removal grille (4) is installed on the grille support frame (13).

9. The vibrating hopper for discharging wet sludge according to claim 8, characterized in that, an L-shaped cofferdam support groove (14) is arranged on the grille support frame (13), and the impurity removal grille (4) is installed in the cofferdam support groove (14).