Quantitative loading control device

Abstract

The utility model discloses a quantitative loading control device, and relates to the technical field of quantitative loading, the quantitative loading control device comprises a control cabinet, a loading control module and a switch assembly, the control cabinet comprises a cabinet body and a cabinet door which can be connected in an opening and closing manner, and a mounting cavity is formed in the cabinet body; the loading control module is mounted in the mounting cavity and comprises a controller and a control mechanism, and the controller is electrically connected with the control mechanism and used for controlling the loading equipment to achieve automatic loading; the switch assembly comprises a plurality of switches, and the switches are arranged on the side, opposite to the installation cavity, of the cabinet door at intervals and electrically connected with the controller. According to the technical scheme, the loading control module installed in the cabinet body is used for controlling the loading equipment to carry out automatic loading, and the switch assembly is arranged on the cabinet door to control the starting and stopping states of the quantitative loading control device, so that the loading requirements in various scenes are met; automation of truck loading is achieved, the truck loading uniformity is improved, and the labor intensity of manual truck loading is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of quantitative loading, and particularly relates to a quantitative loading control device. Background Art

[0002] At present, the loading of sand and gravel aggregates, clinker, etc. mainly adopts the manual control method, that is, the operator guides the vehicle to stop by himself, visually observes whether the vehicle is in place, controls the loading equipment to load by manually operating various switches and buttons, and obtains the loading amount by observing the weighing instrument to judge whether to end the loading. There are large randomness, uneven loading and low loading efficiency in the loading process. Summary of the Utility Model

[0003] The main purpose of the utility model is to propose a quantitative loading control device, aiming to realize the automation of loading.

[0004] To achieve the above purpose, the quantitative loading control device proposed by the utility model includes:

[0005] A control cabinet, the control cabinet includes a cabinet body and a cabinet door which are detachably connected, and an installation cavity is formed in the cabinet body;

[0006] A loading control module, the loading control module is installed in the installation cavity, the loading control module includes a controller and a control mechanism, and the controller is electrically connected to the control mechanism to control the loading equipment to realize automatic loading;

[0007] A switch assembly, the switch assembly includes a plurality of switches, each switch is arranged at intervals on the side of the cabinet door facing away from the installation cavity and is electrically connected to the controller.

[0008] In an embodiment, the quantitative loading control device further includes an information interaction module, the information interaction module is installed on the cabinet door and is electrically connected to the loading control module to display the data during the loading process.

[0009] In an embodiment, the quantitative loading control device further includes a data conversion module, the data conversion module is installed in the installation cavity, and the data conversion module is electrically connected to the loading control module and the information interaction module.

[0010] In an embodiment, the switch assembly includes a rising and falling control switch, an inlet rolling shutter door control switch, an outlet rolling shutter door control switch, an inlet traffic light control switch, an outlet traffic light control switch, a main power control switch, a manual / automatic switching switch, a start loading switch, an end loading switch, an emergency stop switch and a spare switch which are arranged at intervals on the cabinet door.

[0011] In one embodiment, the quantitative loading control device further includes an indicator light assembly, which is arranged on the cabinet door and located between the information interaction module and the switch assembly. The indicator light assembly is electrically connected to the loading control module, and the indicator light assembly includes a power indicator light, a loading indicator light, and a spare indicator light.

[0012] In one embodiment, the quantitative loading control device further includes a temperature control module, which is electrically connected to the controller to control the temperature inside the cabinet.

[0013] In one embodiment, the temperature control module includes a temperature sensor and a cooling fan. The temperature sensor is installed inside the cabinet, and the cooling fan is installed on the side wall of the cabinet and electrically connected to the temperature sensor.

[0014] In one embodiment, the quantitative loading control device further includes a door lock, which includes a first locking part and a second locking part separately arranged on the cabinet body and the cabinet door, and the first locking part and the second locking part are locked and connected.

[0015] In one embodiment, the material of the cabinet door is one of stainless steel, carbon steel, and acrylonitrile-butadiene-styrene copolymer.

[0016] In one embodiment, the quantitative loading control device further includes a power conversion module, which is electrically connected to the loading control module and the information interaction module to realize the conversion of the input power between an AC power supply and a DC power supply.

[0017] The technical solution of the present utility model controls the loading equipment to perform automatic loading through the loading control module installed inside the cabinet, and controls the start-stop state of the quantitative loading control device by setting a switch assembly on the cabinet door to meet the loading needs in various scenarios, realize the automation of loading, improve the uniformity of loading, and reduce the labor intensity of manual loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0019] Figure 1 It is a schematic flow chart of the quantitative loading control device provided by the present utility model;

[0020] Figure 2 ForFigure 1 Schematic diagram of the structure of the cabinet of the quantitative loading control device;

[0021] Figure 3 For Figure 1 Schematic diagram of the structure of the cabinet door of the quantitative loading control device.

[0022] Explanation of the reference numerals in the drawings:

[0023] 1000, quantitative loading control device; 11, cabinet; 12, cabinet door; 2, loading control module; 31, up and down control switch; 32a, entrance rolling shutter door control switch; 32b, exit rolling shutter door control switch; 33a, entrance traffic light control switch; 33b, exit traffic light control switch; 34, main power control switch; 35, manual / automatic changeover switch; 36, start loading switch, 37, end loading switch; 38, emergency stop switch; 39, spare switch; 4, information interaction module; 51, power indicator light; 52, loading indicator light; 53, spare indicator light; 5, temperature control module; 6, power conversion module.

[0024] The realization, functional features and advantages of the purpose of the present utility model will be further described in conjunction with the embodiments with reference to the accompanying drawings. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0026] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, then the directional indications are only used to explain the relative positional relationship and movement conditions between the components in a specific posture. If the specific posture changes, then the directional indications will also change accordingly.

[0027] In addition, if the embodiments of the present utility model involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes scenario A, or scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0028] Currently, the loading of sand and gravel aggregates, clinker, etc. mainly adopts a manually controlled method, that is, the operator guides the vehicle to stop by himself, visually observes whether the vehicle is in place, controls the loading equipment to load through manual operation of various switches and buttons, and obtains the loading quantity by observing the weighing instrument to judge whether the loading is completed. There are problems such as large randomness in loading, uneven loading, and low loading efficiency.

[0029] To solve the above problems, please refer to Figures 1 to 3 , the present utility model proposes a quantitative loading control device 1000, which includes a control cabinet, a loading control module 2, and a switch assembly. The control cabinet includes a cabinet body 11 and a cabinet door 12 that are detachably connected. An installation cavity is formed inside the cabinet body 11; the loading control module 2 is installed in the installation cavity. The loading control module 2 includes a controller and a control mechanism. The controller is electrically connected to the control mechanism to control the loading equipment to achieve automatic loading; the switch assembly includes a plurality of switches, and each switch is arranged at intervals on the side of the cabinet door 12 facing away from the installation cavity and is electrically connected to the controller.

[0030] The technical solution of the present utility model controls the loading equipment to perform automatic loading through the loading control module 2 installed in the cabinet body 11, and controls the start and stop state of the quantitative loading control device 1000 by setting a switch assembly on the cabinet door 12 to meet the loading needs in various scenarios, realize the automation of loading, improve the uniformity of loading, and reduce the labor intensity of manual loading.

[0031] In an optional embodiment, to facilitate understanding of the information status of loading and to display the situation during the loading process in real time through the information interaction module 4, the quantitative loading control device 1000 further includes an information interaction module 4. The information interaction module 4 is installed on the cabinet door 12 and is electrically connected to the loading control module 2 to display the data during the loading process. Please refer to Figure 3, in this embodiment, the information interaction module 4 is a programmable high-definition liquid crystal display screen, which displays data such as the loading process status, vehicle model, and process parameters through the display function of the display screen. At the same time, the information interaction module 4 is provided with control buttons and parameter setting functions in the program, enabling manual control and allowing the setting and modification of parameters during the loading process.

[0032] In an alternative embodiment, to achieve data transmission between various modules, the quantitative loading control device 1000 further includes a data conversion module. The data conversion module is installed in the installation cavity and is electrically connected to the loading control module 2 and the information interaction module 4. Please refer to Figure 1 and Figure 2 , the data conversion module realizes the interconnection of signals and data among the information interaction module 4, the loading control module 2, and the loading equipment through network transmission, thereby achieving the automatic loading function. This facilitates the intuitive acquisition of loading data through the information exchange module. In addition, it is also possible to realize the data interconnection between the quantitative loading control device 1000 and the mobile device through the data conversion module, enabling the operator to view the loading data in real time on the mobile device.

[0033] In an alternative embodiment, to achieve the manual control operation of the quantitative loading control device 1000, the switch assembly includes an up and down control switch 31, an entrance rolling shutter door control switch 32a, an exit rolling shutter door control switch 32b, an entrance traffic light control switch 33a, an exit traffic light control switch 33b, a main power control switch 34, a manual / automatic changeover switch 35, a start loading switch 36, an end loading switch 37, an emergency stop switch 38, and a spare switch 39, which are spaced apart on the cabinet door 12. Please refer to Figure 3 , the up and down control switch 31 is used to control the lifting of the loading equipment; the exit rolling shutter door control switch 32b and the entrance rolling shutter door control switch 32a are respectively used to control the opening and closing of the rolling shutter doors at the exit and entrance of the loading area; the exit traffic light control switch 33b is used to control the color change of the traffic lights at the exit road, and the entrance traffic light control switch 33a is used to control the color change of the traffic lights at the entrance road; the main power control switch 34 is used to control the power supply of the loading equipment; the manual changeover switch and the automatic changeover switch are used to switch the loading control mode between manual control and automatic control; the start loading switch 36 and the end loading switch 37 are respectively used to control the start and stop of the loading equipment; the emergency stop switch 38 is used to stop urgently when an accident occurs during loading; the spare switch 39 is used as a replacement when a certain switch fails to ensure the normal operation of the quantitative loading control device 1000.

[0034] In an optional embodiment, for the convenience of more intuitively understanding whether the loading situation is normal or not, the quantitative loading control device 1000 further includes an indicator light assembly. The indicator light assembly is provided on the cabinet door 12 and is located between the information interaction module 4 and the switch assembly. The indicator light assembly is electrically connected to the loading control module 2. The indicator light assembly includes a power indicator light 51, a loading indicator light 52, and a spare indicator light 53. Please refer to Figure 3 , and the operating conditions of the quantitative loading control device 1000 and the loading equipment are displayed by the colors of the indicator lights. Among them, the power indicator light 51 is used to display whether the quantitative loading control device 1000 is powered on. The loading indicator light 52 is used to display whether the loading state is normal and whether the loading operation is completed. The spare indicator light 53 is used as a replacement when other indicator lights fail to ensure the normal operation of the quantitative loading control device 1000.

[0035] In an optional embodiment, to ensure the normal operation of the internal components of the quantitative loading control device 1000, the quantitative loading control device 1000 further includes a temperature control module 5. The temperature control module 5 is electrically connected to the controller to control the temperature inside the cabinet body 11. By controlling and adjusting the temperature inside the quantitative loading control device 1000 through the temperature control module 5, it is avoided that each component inside the cabinet body 11 overheats and affects the normal operation, ensuring the normal operation of the quantitative loading control device 1000, and thus ensuring the normal progress of the loading work. Further, to detect and adjust the temperature inside the cabinet body 11, the temperature control module 5 includes a temperature sensor and a cooling fan. The temperature sensor is installed inside the cabinet body 11, and the cooling fan is installed on the side wall of the cabinet body 11 and is electrically connected to the temperature sensor. The temperature of the components inside the cabinet body 11 is detected by the temperature sensor, and the detection result is fed back to the controller. When it is detected that the temperature inside the cabinet body 11 reaches a certain threshold, the controller sends an electrical signal to control the cooling fan to rotate, and air-cool the components inside the cabinet body 11, reducing the potential safety hazards caused by the continuous increase of the component temperature. Optionally, the temperature sensor can be set at the position of the components inside the cabinet body 11 where the temperature rises relatively fast, and the cooling fan can also be set corresponding to these components to slow down the speed of temperature rise as much as possible and ensure the stable operation of the quantitative loading control device 1000.

[0036] In an optional embodiment, to ensure the safety of the quantitative loading control device 1000, the quantitative loading control device 1000 further includes a door lock. The door lock includes a first locking part and a second locking part separately provided on the cabinet body 11 and the cabinet door 12, and the first locking part and the second locking part are locked and connected. By setting the door lock, the safety of the quantitative loading control device 1000 is ensured, preventing non-operators from opening the cabinet door 12 and affecting the normal operation of the quantitative loading control device 1000 and the possible safety hazards.

[0037] In an alternative embodiment, to ensure the strength of the control cabinet, the material of the cabinet door 12 is one of stainless steel, carbon steel, and acrylonitrile-butadiene-styrene copolymer (ABS). To ensure the service life of the control cabinet and reduce the impact of the external environment on the control cabinet, the control cabinet can be made of stainless steel or carbon steel, which can ensure the strength of the control cabinet, and the waterproof and corrosion-proof effect can be improved by coating a protective layer on the control cabinet. A high molecular polymer can also be used as the material of the control cabinet, such as ABS. ABS has both toughness, hardness, and rigidity, and has good corrosion resistance, which can meet the outdoor working requirements of the control cabinet, and the price of ABS is relatively low, which can reduce the installation cost of the quantitative loading control device 1000.

[0038] In an alternative embodiment, to facilitate the power supply of the quantitative loading control device 1000, the quantitative loading control device 1000 further includes a power conversion module 6. The power conversion module 6 is electrically connected to the loading control module 2 and the information interaction module 4 to realize the conversion of the input power between AC power and DC power. The external power supply is connected to the power module, and the power module supplies power to some devices in the loading control module 2. At the same time, it enters the power conversion module 6. The power conversion module 6 converts the AC voltage into a DC voltage to supply power to the information interaction module 4, the data conversion module, and the controller in the loading control module 2. By converting the input and output power through the power conversion module 6, the requirements of the quantitative loading control device 1000 for current and voltage can be met, and the requirements of the quantitative loading control device 1000 for a specific output terminal power supply can be reduced, improving the adaptability of the quantitative loading control device 1000.

[0039] The above is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A quantitative loading control device, characterized in that: include: A control cabinet, the control cabinet comprising a cabinet body and a cabinet door that can be opened and closed, and an installation cavity is formed in the cabinet body; A loading control module, the loading control module is installed in the installation cavity, the loading control module includes a controller and a control mechanism, the controller is electrically connected to the control mechanism, and is used to control the loading equipment to realize automatic loading; The switch assembly includes a plurality of switches, each of which is arranged at intervals on a side of the cabinet door facing away from the installation cavity and is electrically connected to the controller.

2. The quantitative loading control device according to claim 1, characterized in that: The quantitative loading control device also includes an information interaction module, which is installed on the cabinet door and is electrically connected to the loading control module to display data during the loading process.

3. The quantitative loading control device according to claim 2, characterized in that: The quantitative loading control device also includes a data conversion module, which is installed in the installation cavity and is electrically connected to the loading control module and the information interaction module.

4. The quantitative loading control device according to any one of claims 2 to 3, characterized in that: The switch assembly includes an up and down control switch arranged at intervals on the cabinet door, an entrance rolling door control switch, an exit rolling door control switch, an entrance traffic light control switch, an exit traffic light control switch, a main power control switch, a manual / automatic switching switch, a start loading switch, an end loading switch, an emergency stop switch and a spare switch.

5. The quantitative loading control device according to claim 4, characterized in that: The quantitative loading control device also includes an indicator light assembly, which is arranged on the cabinet door and located between the information interaction module and the switch assembly. The indicator light assembly is electrically connected to the loading control module, and the indicator light assembly includes a power indicator light, a loading indicator light and a standby indicator light.

6. The quantitative loading control device according to claim 5, characterized in that: The quantitative loading control device also includes a temperature control module, which is electrically connected to the controller to control the temperature inside the cabinet.

7. The quantitative loading control device according to claim 6, characterized in that: The temperature control module includes a temperature sensor and a cooling fan. The temperature sensor is installed in the cabinet. The cooling fan is installed on the side wall of the cabinet and is electrically connected to the temperature sensor.

8. The quantitative loading control device according to claim 7, characterized in that: The quantitative loading control device also includes a door lock, which includes a first locking part and a second locking part respectively arranged on the cabinet body and the cabinet door, and the first locking part and the second locking part are locked and connected.

9. The quantitative loading control device according to claim 7, characterized in that: The cabinet door is made of one of stainless steel, carbon steel and acrylonitrile-butadiene-styrene copolymer.

10. The quantitative loading control device according to claim 7, characterized in that: The quantitative loading control device also includes a power conversion module, which is electrically connected to the loading control module and the information interaction module to realize the conversion of input power between AC power and DC power.

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