Waste collecting device for tufted carpet semi-finished product winding and collecting

Abstract

The waste collecting device comprises a main body, a collecting box, a partition plate, a sweeping assembly and a collecting assembly, a rolling shaft is rotationally arranged on the right side of the main body, two rolling rods are fixedly connected to the right side of the rolling shaft, the collecting box is arranged on the right side of the main body, an opening is formed in the bottom of the collecting box, and the collecting assembly is fixedly connected with the partition plate. The main body is provided with a collecting box, the rear side of the collecting box is fixedly connected with a motor, the left side and the right side of the inner wall of the collecting box are fixedly connected with partition plates, the top of each partition plate is provided with a sweeping assembly, and the bottom of each partition plate is provided with a collecting assembly. The problems that in the winding and collecting process of an existing tufted carpet semi-finished product, some waste materials such as fluff and chippings may be scattered, the working area becomes disordered due to accumulation of the waste materials, and more time, manpower and material resources are needed for cleaning the waste materials accumulated for a long time are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of tufted carpet winding, and particularly relates to a waste collection device for winding and collecting semi-finished tufted carpets. Background Technique

[0002] A tufted carpet is a machine-made carpet that uses a tufting machine needle to move up and down reciprocally on a chemical fiber fabric base cloth to form a looped or cut pile carpet surface. The colors are mainly plain, and the styles are complete, including flat loop pile, flat cut pile, loop pile jacquard, cut pile jacquard, and high cut low loop and high loop low cut styles. After the semi-finished products of tufted carpets go through processes such as raw material preparation, dyeing, weaving, cutting, and gluing, they usually need to be wound and collected for subsequent processing or storage. At this time, a winding machine can play its role in winding and collecting the semi-finished carpet and transporting it to the next link.

[0003] The problems existing in the prior art are that during the winding and collecting process of semi-finished tufted carpets, some waste materials such as fluff and debris may fall off. The accumulation of waste materials will make the working area messy, and the waste materials accumulated over a long time require more time, manpower, and material resources to clean up. Summary of the Invention

[0004] Aiming at the problems existing in the prior art, the utility model provides a waste collection device for winding and collecting semi-finished tufted carpets, which has the advantages of centrally collecting the waste materials generated during the winding process of semi-finished tufted carpets and then discharging them uniformly, and solves the problems that during the winding and collecting process of existing semi-finished tufted carpets, some waste materials such as fluff and debris may fall off, the accumulation of waste materials will make the working area messy, and the waste materials accumulated over a long time require more time, manpower, and material resources to clean up.

[0005] The present utility model is implemented as follows. A waste collection device for winding and collecting semi-finished tufted carpets includes a main body, a collection box, a partition board, a cleaning component, and a collection component. A winding shaft is rotatably arranged on the right side of the main body. Two winding rods are fixedly connected to the right side of the winding shaft. An auxiliary board is arranged at the bottom of the winding shaft. The left side of the auxiliary board is slidably connected to the right side of the main body. A positioning board is fixedly connected to the right side of the main body. A positioning arm is fixedly connected to the top of the positioning board. A pressing cylinder is fixedly connected to the top of the positioning arm. The output end of the pressing cylinder extends through the surface of the positioning arm. A pressing roller is fixedly connected to the output end of the pressing cylinder. A collection box is arranged on the right side of the main body. An opening is formed at the bottom of the collection box. Sliding grooves are formed on both the left and right sides of the collection box. A motor is fixedly connected to the rear side of the collection box. The output end of the motor extends through the surface of the collection box. Partition boards are fixedly connected to both the left and right sides of the inner wall of the collection box. Gaps are left on both the front and rear sides of the partition boards. A cleaning component is arranged on the top of the partition board. A collection component is arranged at the bottom of the partition board.

[0006] As a preferred embodiment of the present utility model, the cleaning component includes two sliding rails, which are respectively fixedly connected to both the left and right sides of the inner wall of the collection box. A main screw rod is arranged on the right side of the left sliding rail. By providing the sliding rails, the two sliding rails can cooperate with the moving plate to work, enabling the moving plate to translate along the stroke provided by the sliding rails and thereby cleaning the partition board.

[0007] As a preferred embodiment of the present utility model, both ends of the main screw rod are respectively fixedly connected to both the front and rear sides of the inner wall of the collection box. The rear end of the main screw rod is fixedly connected to the output end of the motor. A main sleeve is sleeved on the outer surface of the main screw rod. By providing the main screw rod, the motor can drive the main screw rod to rotate, thereby enabling the main screw rod to drive the main sleeve to move.

[0008] As a preferred embodiment of the present utility model, the inner wall of the main sleeve is in threaded connection with the outer surface of the main screw rod. A moving plate is fixedly connected to the outer surface of the main sleeve. A plurality of cleaning brushes are fixedly connected to the bottom of the moving plate. The bottom of the cleaning brushes is in contact with the top of the partition board. Moving blocks are fixedly connected to both the left and right sides of the moving plate. The two moving blocks are respectively slidably connected to the inner walls of the sliding rails. By providing the main sleeve and the moving plate, the main sleeve can drive the moving plate to move during the movement process. The moving plate simultaneously drives the two moving blocks to slide in the sliding rails, thereby driving the cleaning brushes to clean the top of the partition board, and driving the waste to fall from the gaps to the bottom of the collection box.

[0009] Preferably, the collection assembly includes a walking shaft disposed in the middle of two sliding grooves. A walking block is rotatably connected to the left side of the walking shaft, and the walking block is slidably connected to the inner wall of the sliding groove. A cleaning roller is fixedly connected to the outer surface of the walking shaft, and the bottom of the cleaning roller is in contact with the bottom of the inner wall of the collection box. The right end of the walking shaft extends out of the right sliding groove, and a linkage gear is fixedly connected to the right side of the walking shaft. By providing the walking shaft, when the walking shaft moves, it can drive the walking block to slide in the left sliding groove, and at the same time drive the cleaning roller to concentrate the waste materials and discharge them through the opening. When the walking shaft moves, it also drives the synchronous movement of the linkage gear.

[0010] Preferably, the inner wall of the linkage gear is fixedly connected to the surface of one end of the walking shaft extending out of the right sliding groove. A handle is rotatably connected to the right end of the linkage gear, and a linkage plate is provided on the top of the linkage gear. By providing the linkage gear, it is possible to pull the handle, thereby driving the movement of the walking shaft and the linkage gear at the same time, and cooperating with the linkage plate to drive the rotation of the linkage gear.

[0011] Preferably, the linkage plate is fixedly connected to the right side of the collection box, and a plurality of linkage grooves are formed at the bottom of the linkage plate. The linkage plate is engaged with the linkage gear through the linkage grooves. By providing the linkage plate, when the linkage gear moves, it is driven by the linkage plate through the linkage grooves to rotate, and thereby drives the rotation of the walking shaft, so that the walking shaft can rotate while moving, thus driving the movement and rotation of the cleaning roller, and driving the waste materials at the bottom of the collection box to be centrally discharged from the opening.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: 1. By the cooperative work of setting the main body, the collection box, the partition plate, the cleaning assembly and the collection assembly, the present utility model achieves the effect of solving the problem that in the process of winding and collecting semi-finished tufted carpets, some waste materials such as fluff and debris may be scattered, and the accumulation of waste materials will make the working area messy, and the waste materials accumulated for a long time require more time, manpower and material resources to clean up.

[0013] 2. By setting the collection box and the partition plate, the present utility model can enable the waste materials scattered during the winding process of the tufted carpet to accumulate on the partition plate, and the cleaning assembly is used to centrally collect them, and after collecting to a certain extent, they can be uniformly discharged through the collection assembly. The unified collection of waste materials can avoid the mess on the ground and reduce the time for workers to clean the ground. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the main body provided by an embodiment of the present utility model;

[0015] Figure 2It is a schematic structural diagram of the main body, collection box and partition board provided by an embodiment of the present utility model;

[0016] Figure 3 It is a schematic structural diagram of the collection box, partition board and cleaning assembly provided by an embodiment of the present utility model;

[0017] Figure 4 It is a schematic cross-sectional view of the collection box and a schematic structural diagram of the collection assembly provided by an embodiment of the present utility model.

[0018] In the figure: 1. Main body; 101. Take-up reel; 102. Take-up rod; 103. Auxiliary plate; 104. Positioning plate; 105. Positioning arm; 106. Pressing cylinder; 107. Pressing roller; 2. Collection box; 201. Opening; 202. Sliding groove; 203. Motor; 204. Gap; 3. Partition board; 4. Cleaning assembly; 5. Collection assembly; 6. Sliding rail; 7. Main screw; 8. Main sleeve; 9. Moving plate; 10. Cleaning brush; 11. Moving block; 12. Walking shaft; 13. Walking block; 14. Cleaning roller; 15. Linkage gear; 16. Handle; 17. Linkage plate; 18. Linkage groove. Detailed implementation manners

[0019] In order to further understand the inventive concept, features and effects of the present utility model, the following embodiments are cited and described in detail in conjunction with the accompanying drawings.

[0020] The structure of the present utility model will be described in detail below with reference to the accompanying drawings.

[0021] As Figures 1 to 4 shown, a waste collection device for winding and collecting semi-finished tufted carpets provided by an embodiment of the present utility model includes a main body 1, a collection box 2, a partition board 3, a cleaning assembly 4 and a collection assembly 5. A take-up reel 101 is rotatably provided on the right side of the main body 1. Two take-up rods 102 are fixedly connected to the right side of the take-up reel 101. An auxiliary plate 103 is provided at the bottom of the take-up reel 101. The left side of the auxiliary plate 103 is slidably connected to the right side of the main body 1. A positioning plate 104 is fixedly connected to the right side of the main body 1. A positioning arm 105 is fixedly connected to the top of the positioning plate 104. A pressing cylinder 106 is fixedly connected to the top of the positioning arm 105. The output end of the pressing cylinder 106 extends and penetrates through the surface of the positioning arm 105. The output end of the pressing cylinder 106 is fixedly connected to a pressing roller 107. A collection box 2 is provided on the right side of the main body 1. An opening 201 is formed at the bottom of the collection box 2. Sliding grooves 202 are formed on both the left and right sides of the collection box 2. A motor 203 is fixedly connected to the rear side of the collection box 2. The output end of the motor 203 extends and penetrates through the surface of the collection box 2. Partition boards 3 are fixedly connected to both the left and right sides of the inner wall of the collection box 2. Gaps 204 are left on both the front and rear sides of the partition board 3. A cleaning assembly 4 is provided at the top of the partition board 3. A collection assembly 5 is provided at the bottom of the partition board 3.

[0022] Reference Figure 3 Figure 3 , the cleaning assembly 4 includes two sliding rails 6, the two sliding rails 6 are respectively fixedly connected to the left and right sides of the inner wall of the collection box 2, and a main screw 7 is arranged on the right side of the left sliding rail 6.

[0023] With the above solution: By setting the sliding rails 6, the two sliding rails 6 can cooperate with the moving plate 9 to work, so that the moving plate 9 can translate according to the stroke provided by the sliding rails 6, and thereby clean the partition plate 3.

[0024] Reference Figure 3 Figure 3 , both ends of the main screw 7 are respectively fixedly connected to the front and rear sides of the inner wall of the collection box 2, the rear end of the main screw 7 is fixedly connected to the output end of the motor 203, and a main sleeve 8 is sleeved on the outer surface of the main screw 7.

[0025] With the above solution: By setting the main screw 7, the motor 203 can drive the main screw 7 to rotate, and thereby the main screw 7 can drive the main sleeve 8 to move.

[0026] Reference Figure 3 Figure 3 , the inner wall of the main sleeve 8 is threadedly connected to the outer surface of the main screw 7, a moving plate 9 is fixedly connected to the outer surface of the main sleeve 8, a plurality of cleaning brushes 10 are fixedly connected to the bottom of the moving plate 9, the bottoms of the cleaning brushes 10 are attached to the top of the partition plate 3, and moving blocks 11 are fixedly connected to both the left and right sides of the moving plate 9, and the two moving blocks 11 are respectively slidably connected to the inner walls of the sliding rails 6.

[0027] With the above solution: By setting the main sleeve 8 and the moving plate 9, the main sleeve 8 can drive the moving plate 9 to move during the movement process, the moving plate 9 simultaneously drives the two moving blocks 11 to slide in the sliding rails 6, and thereby drives the cleaning brushes 10 to clean the top of the partition plate 3, so as to drive the waste to fall from the gap 204 to the bottom of the collection box 2.

[0028] Reference Figure 4 Figure 4 , the collection assembly 5 includes a walking shaft 12, the walking shaft 12 is arranged in the middle of the two sliding grooves 202, a walking block 13 is rotatably connected to the left side of the walking shaft 12, the walking block 13 is slidably connected to the inner wall of the sliding groove 202, a cleaning roller 14 is fixedly connected to the outer surface of the walking shaft 12, the bottom of the cleaning roller 14 is attached to the bottom of the inner wall of the collection box 2, the right end of the walking shaft 12 extends out of the right sliding groove 202, and a linkage gear 15 is fixedly connected to the right side of the walking shaft 12.

[0029] Adopt the above solution: By setting the walking shaft 12, when the walking shaft 12 moves, it can drive the walking block 13 to slide in the left sliding groove 202, and at the same time drive the cleaning roller 14 to concentrate the waste materials and discharge them through the opening 201. When the walking shaft 12 moves, it also drives the synchronous movement of the linkage gear 15.

[0030] Reference Figure 4 , the inner wall of the linkage gear 15 is fixedly connected to the surface of one end of the walking shaft 12 extending out of the right sliding groove 202. The right end of the linkage gear 15 is rotatably connected to a handle 16, and a linkage plate 17 is arranged on the top of the linkage gear 15.

[0031] Adopt the above solution: By setting the linkage gear 15, it is possible to pull the handle 16, and at the same time drive the walking shaft 12 and the linkage gear 15 to move, and cooperate with the linkage plate 17 to drive the rotation of the linkage gear 15.

[0032] Reference Figure 3 and Figure 4 , the linkage plate 17 is fixedly connected to the right side of the collection box 2. A number of linkage grooves 18 are opened at the bottom of the linkage plate 17, and the linkage plate 17 is engaged with the linkage gear 15 through the linkage grooves 18.

[0033] Adopt the above solution: By setting the linkage plate 17, when the linkage gear 15 moves, it is driven by the linkage plate 17 to rotate through the linkage grooves 18, and thereby drives the rotation of the walking shaft 12, so that the walking shaft 12 can rotate while moving, thereby driving the movement and rotation of the cleaning roller 14, and driving the waste materials at the bottom of the collection box 2 to be concentrated and discharged through the opening 201.

[0034] Working principle of the present utility model: When in use, place the carpet to be wound on the positioning plate 104, and place one end between the two winding rods 102. Press the pressing rod to drive the pressing roller 107 to press down and cooperate with the positioning plate 104 to clamp the carpet. Subsequently, the winding shaft 101 rotates and drives the rotation of the two winding rods 102 to wind and collect the carpet. At the same time, the auxiliary plate 103 slides up and down to assist the wound carpet to tighten and form. During this process, the waste materials falling on the surface of the carpet continuously fall into the collection box 2 and land on the top of the partition plate 3. The motor 203 drives the main screw rod 7 to rotate, so that it drives the moving plate 9 to move through the main sleeve 8. The moving plate 9 slides in the two sliding rails 6 through the two moving blocks 11 respectively, so as to translate on the top of the partition plate 3 and drive the cleaning brush 10 to clean the surface of the partition plate 3, driving the waste materials to fall through the gap 204 to the bottom of the collection box 2. Subsequently, pull the handle 16 so that it can drive the linkage gear 15 and the walking shaft 12 to move at the same time. When the walking shaft 12 moves, it can drive the walking block 13 to slide in the left sliding groove 202. At the same time, the linkage gear 15 drives the walking shaft 12 to rotate through the linkage groove 18 in cooperation with the linkage plate 17. The walking shaft 12 moves and rotates at the same time to drive the cleaning roller 14 to move and rotate, so as to drive the waste materials at the bottom of the collection box 2 to be concentrated and discharged through the opening 201.

[0035] In summary: The waste collection device for winding and collecting semi-finished tufted carpets solves the problem that during the winding and collecting process of semi-finished tufted carpets, some waste materials such as fluff and debris may be scattered, and the accumulation of waste materials will make the working area messy, and the waste materials accumulated for a long time require more time, manpower and material resources to clean through the cooperation of the main body 1, the collection box 2, the partition plate 3, the cleaning component 4 and the collection component 5.

[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A waste collection device for winding and collecting semi-finished tufted carpets, comprising a main body (1), a collection box (2), a partition plate (3), a cleaning component (4) and a collection component (5), characterized in that: A reel (101) is rotatably mounted on the right side of the main body (1), two reeling rods (102) are fixedly connected to the right side of the reeling shaft (101), an auxiliary plate (103) is arranged at the bottom of the reeling shaft (101), the left side of the auxiliary plate (103) is slidably connected to the right side of the main body (1), a positioning plate (104) is fixedly connected to the right side of the main body (1), a positioning arm (105) is fixedly connected to the top of the positioning plate (104), a pressure cylinder (106) is fixedly connected to the top of the positioning arm (105), an output end of the pressure cylinder (106) extends and passes through the surface of the positioning arm (105), and the output end of the pressure cylinder (106) is fixedly mounted on the surface of the positioning arm (105). A pressing roller (107) is fixedly connected to the main body (1); a collecting box (2) is arranged on the right side of the main body (1); an opening (201) is provided at the bottom of the collecting box (2); sliding grooves (202) are provided on the left and right sides of the collecting box (2); a motor (203) is fixedly connected to the rear side of the collecting box (2); an output end of the motor (203) extends and passes through the surface of the collecting box (2); a partition plate (3) is fixedly connected to the left and right sides of the inner wall of the collecting box (2); gaps (204) are left on the front and rear sides of the partition plate (3); a cleaning component (4) is arranged on the top of the partition plate (3); and a collecting component (5) is arranged on the bottom of the partition plate (3).

2. A waste collection device for winding and collecting semi-finished tufted carpets as claimed in claim 1, characterized in that: The cleaning assembly (4) comprises two sliding rails (6), the two sliding rails (6) being fixedly connected to the left and right sides of the inner wall of the collection box (2), respectively, and a main screw (7) is arranged on the right side of the left sliding rail (6).

3. A waste material collection device for winding and collecting semi-finished tufted carpets as claimed in claim 2, characterized in that: The two ends of the main screw (7) are respectively fixedly connected to the front and rear sides of the inner wall of the collection box (2), the rear end of the main screw (7) is fixedly connected to the output end of the motor (203), and the outer surface of the main screw (7) is sleeved with a main sleeve (8).

4. A waste material collection device for winding and collecting semi-finished tufted carpets as claimed in claim 3, characterized in that: The inner wall of the main sleeve (8) is threadedly connected to the outer surface of the main screw (7); the outer surface of the main sleeve (8) is fixedly connected to a movable plate (9); the bottom of the movable plate (9) is fixedly connected to a plurality of cleaning brushes (10); the bottom of the cleaning brush (10) is in contact with the top of the partition plate (3); the left and right sides of the movable plate (9) are fixedly connected to movable blocks (11); the two movable blocks (11) are respectively slidably connected to the inner wall of the sliding rail (6).

5. The waste collection device for winding and collecting tufted carpet semi-finished products according to claim 1, characterized in that: The collecting assembly (5) comprises a walking shaft (12), the walking shaft (12) being arranged in the middle of the two sliding grooves (202), the left side of the walking shaft (12) being rotatably connected to a walking block (13), the walking block (13) being slidably connected to the inner wall of the sliding groove (202), the outer surface of the walking shaft (12) being fixedly connected to a cleaning roller (14), the bottom of the cleaning roller (14) being in contact with the bottom of the inner wall of the collecting box (2), the right end of the walking shaft (12) extending out of the right sliding groove (202), and the right side of the walking shaft (12) being fixedly connected to a linkage gear (15).

6. A waste material collection device for winding and collecting semi-finished tufted carpets as claimed in claim 5, characterized in that: The inner wall of the linkage gear (15) is fixedly connected to the surface of one end of the traveling shaft (12) extending out of the right sliding groove (202); the right end of the linkage gear (15) is rotatably connected to a handle (16); and a linkage plate (17) is provided on the top of the linkage gear (15).

7. A waste material collection device for winding and collecting semi-finished tufted carpets as claimed in claim 6, characterized in that: The linkage plate (17) is fixedly connected to the right side of the collection box (2); a plurality of linkage grooves (18) are provided at the bottom of the linkage plate (17); and the linkage plate (17) meshes with the linkage gear (15) through the linkage grooves (18).

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