Device for preventing steel wire rope from disengaging from groove of fixed pulley of bridge crane
By designing a triangular positioning clamping structure of the electric telescopic rod driving anti-removal roller and limit rod on the bridge crane fixed pulley, combined with real-time monitoring of the camera and lighting, the problem of insufficient wire rope groove removal and monitoring in the existing technology is solved, and efficient anti-removal and real-time monitoring effects are achieved.
Patent Information
- Application Number
- CN202422329879.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing fixed pulley anti-roofing device for anti-roofing wire ropes is not effective in limit clamping, which is prone to wire rope deshes, and it is impossible to monitor the anti-roofing area in real time.
A bridge crane fixed pulley anti-wire rope detachment device is designed, and the anti-ripping roller and limit rod are driven to triangularly positioned and clamped with the wire rope through an electric telescopic rod, and real-time monitoring is achieved by combining the camera and lighting.
The wire rope groove removal phenomenon is effectively avoided, and through real-time monitoring and lighting coordination, the reliability and safety of anti- groove removal are improved.
Smart Images

Figure CN222974745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-derailing devices, in particular to an anti-derailment device for the wire rope of a fixed pulley of a bridge crane. Background Technique
[0002] Bridge cranes are generally lifting equipment that spans over workshops, warehouses, and yards for material lifting. They are also one of the common lifting equipment. The fixed pulley is one of the important components of the bridge crane, which guides the movement of the rope and plays a role in guiding and balancing. In order to avoid the phenomenon of wire rope derailment between the fixed pulley and the wire rope, generally, an anti-derailment device for the wire rope of the fixed pulley is set on the bridge crane. However, the existing anti-derailment devices for the wire rope of the fixed pulley still have some disadvantages, such as poor limit clamping effect. Generally, the anti-derailment treatment of the wire rope is carried out through a single surface, and such a method is still prone to the phenomenon of wire rope derailment. At the same time, the anti-derailment part of the wire rope cannot be monitored and viewed in real time during daily work. Therefore, we propose an anti-derailment device for the wire rope of the fixed pulley of the bridge crane. Content of the Utility Model
[0003] The purpose of the utility model is to provide an anti-derailment device for the wire rope of a fixed pulley of a bridge crane to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] An anti-derailment device for the wire rope of a fixed pulley of a bridge crane includes a pulley fixing plate. A pulley shaft is arranged in the middle of the rear end face of the pulley fixing plate. A fixed pulley is arranged at the rear end face of the pulley shaft. A wire rope is arranged on the fixed pulley. Fixing plates are arranged in the middle of the left and right sides of the front end face of the pulley fixing plate. Bolts are arranged at the top and bottom of the front end face of the fixing plate near one end of the pulley fixing plate, and the fixing plates and the pulley fixing plate are fixedly connected by bolts. Horizontal reinforcing ribs are arranged at the top and bottom of the front end face of the fixing plate. Vertical reinforcing ribs are arranged in sequence from left to right in the middle of the front end face of the fixing plate. Mounting plates are arranged at the rear end face of the fixing plate far from the pulley fixing plate. Electric telescopic rods are arranged at the inner side of the mounting plate far from the fixing plate. End plates are arranged at the far ends of the electric telescopic rods from the mounting plates. Side panels are arranged at the front and rear end faces of the far ends of the end plates from the electric telescopic rods. Anti-derailment roller shafts are arranged at the relative faces of the side panels near one end of the end plate, and anti-derailment rollers matching the wire rope are arranged through the anti-derailment roller shafts. Limiting rods are arranged in the middle of the relative faces of the side panels. Ball grooves are arranged at the far ends of the limiting rods from the side panels, and balls are arranged in the ball grooves. Mounting plates one are arranged at the top sides of the middle parts of the far ends of the end plates from the electric telescopic rods. Cameras are arranged on the outer sides of the mounting plates one. Lighting lamps are arranged at the top of the front and rear end faces of the far ends of the end plates from the electric telescopic rods.
[0006] Further: A connecting plate is arranged between the electric telescopic rod and the end plate. The connecting plate is fixedly connected to the electric telescopic rod, and fixing bolts are arranged between the outer periphery of the connecting plate and the end plate on all sides.
[0007] Further: Small reinforcing plates are arranged around one end of the limiting rod close to the side panel. External thread connecting blocks are arranged at one end of the limiting rod close to the side panel, and threaded holes matching the external thread connecting blocks are arranged at corresponding positions on the inner side of the side panel.
[0008] Further: Reinforcing plates are arranged at one end of the inner side of the mounting plate close to the fixing plate, and reinforcing plates I are arranged between the end plate and the side panel.
[0009] Further: The included angle between the fixing plate and the mounting plate on the same side is set to 90 degrees, and the fixing plate and the mounting plate on the same side are of an integrally formed structure.
[0010] Further: The top and bottom of the vertical reinforcing ribs are fixedly welded to the horizontal reinforcing ribs, and the length of the horizontal reinforcing ribs from left to right is greater than half of the length of the fixing plate from left to right.
[0011] Further: The side panels on the same side are arranged in parallel, and the included angles between the side panels and the end plate are all set to 90 degrees.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] For this anti-wire-rope derailment device of the fixed pulley of the bridge crane, firstly, through the telescoping of the electric telescopic rod, the anti-derailment roller can be driven to approach the wire rope via the cooperation of the end plate and the side panel and fit to the outer side of the wire rope. When the side panel moves, the balls arranged on the limiting rod will also fit to the front and rear end faces of the outer side of the wire rope, so as to cooperate with the anti-derailment roller to achieve the effect of triangular positioning and clamping, thereby avoiding the phenomenon of wire rope derailment; A camera and a lighting lamp are arranged on the inner side of the end plate. The camera can monitor the position of the wire rope anti-derailment in real time, and the lighting lamp can provide bright lighting for the work of the camera. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a schematic structural diagram of the rear end face of the fixing plate of the present utility model;
[0016] Figure 3 is a schematic structural diagram of the limiting rod of the present utility model.
[0017] In the figure: 1. Pulley fixing plate; 2. Pulley shaft; 3. Steel wire rope; 4. Fixing plate; 5. Bolts; 6. Horizontal reinforcing ribs; 7. Vertical reinforcing ribs; 8. Mounting plate; 9. Reinforcement plate; 10. Electric telescopic rod; 11. Connecting plate; 12. Fixing bolts; 13. End plate; 14. Side panel; 15. Anti-slip roller shaft; 16. Anti-slip roller; 17. Limiting rod; 18. Ball groove; 19. Ball; 20. Small reinforcement plate; 21. External thread connection block; 22. Mounting plate 1; 23. Camera; 24. Light; 25. Reinforcement plate 1. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Embodiment 1:
[0020] See also Figures 1-3, the present utility model provides a technical solution: a device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane, which includes a pulley fixing plate 1. In the middle of the rear end face of the pulley fixing plate 1, there is a pulley shaft 2. At the rear end face of the pulley shaft 2, there is a fixed pulley, and a steel wire rope 3 is arranged on the fixed pulley. The above contents are all common prior arts in the field, so no detailed description will be given in the text. On the middle parts of the left and right sides of the front end face of the pulley fixing plate 1, there are fixing plates 4 respectively. At the top and bottom of one end of the front end face of the fixing plate 4 close to the pulley fixing plate 1, there are bolts 5 respectively, and the fixing plate 4 and the pulley fixing plate 1 are fixedly connected through the bolts 5. The fixing plate 4 can be stably installed on the front end face of the pulley fixing plate 1 through the bolts 5. At the top and bottom of the front end face of the fixing plate 4, there are horizontal reinforcing ribs 6 respectively. From left to right in the middle of the front end face of the fixing plate 4, there are vertical reinforcing ribs 7 in sequence. By setting the horizontal reinforcing ribs 6 and the vertical reinforcing ribs 7, the structural strength of the fixing plate 4 can be effectively increased, making it not easy to deform and break. At the ends of the rear end face of the fixing plate 4 far from the pulley fixing plate 1, there are mounting plates 8 respectively. At the ends of the inner sides of the mounting plates 8 far from the fixing plate 4, there are electric telescopic rods 10 respectively. At the ends of the electric telescopic rods 10 far from the mounting plates 8, there are end plates 13 respectively. When the electric telescopic rods 10 expand and contract, they can drive the end plates 13 to move left and right. At the front and rear end faces of the ends of the end plates 13 far from the electric telescopic rods 10, there are side plates 14 respectively. At the ends of the opposite faces of the side plates 14 close to the end plates 13, there are anti-slip roller shafts 15 respectively, and anti-slip rollers 16 matching the steel wire rope 3 are arranged through the anti-slip roller shafts 15. In the middle of the opposite faces of the side plates 14, there are limiting rods 17 respectively. At the ends of the limiting rods 17 far from the side plates 14, there are ball grooves 18 respectively, and balls 19 are arranged in the ball grooves 18. When the end plates 13 move left and right, they will drive the anti-slip rollers 16 to approach the steel wire rope 3 through the side plates 14 until they fit against the outer wall of the steel wire rope 3. And the balls 19 arranged on the limiting rods 17 will also fit against the front and rear end faces of the side of the steel wire rope 3. In this way, it can cooperate with the anti-slip rollers 16 to achieve the effect of triangular positioning and clamping, thus avoiding the phenomenon of the steel wire rope slipping out of the groove. At the top sides of the middle parts of the ends of the end plates 13 far from the electric telescopic rods 10, there are mounting plates 1-22 respectively. An external camera 23 is installed on the mounting plates 1-22. The camera 23 can monitor the position of the steel wire rope 3 to prevent it from slipping out of the groove in real time. At the top of the front and rear end faces of the ends of the end plates 13 far from the electric telescopic rods 10, there are lighting lamps 24 respectively. The lighting lamps 24 can provide light for the work of the camera 23.
[0021] Among them, preferably, a connecting plate 11 is arranged between the electric telescopic rod 10 and the end plate 13. The connecting plate 11 is fixedly connected with the electric telescopic rod 10. Fixed bolts 12 are arranged between the outer periphery of the connecting plate 11 and the end plate 13. Such a setting can increase the connection stability between the electric telescopic rod 10 and the end plate 13, avoiding the phenomenon of loosening and swinging.
[0022] Preferably, small reinforcing plates 20 are arranged around one end of the limiting rod 17 close to the side panel 14, and external thread connection blocks 21 are arranged at one end of the limiting rod 17 close to the side panel 14. Threaded holes matching the external thread connection blocks 21 are arranged at corresponding positions on the inner side of the side panel 14. The limiting rod 17 can be conveniently disassembled and assembled through the cooperation of the external thread connection block 21 and the threaded hole, so that when the ball 19 falls off or is damaged, it can be replaced in time.
[0023] Preferably, reinforcing plates 9 are arranged at one end of the inner side of the mounting plate 8 close to the fixing plate 4. The stability of the connection between the mounting plate 8 and the fixing plate 4 can be increased through the arranged reinforcing plates 9. Reinforcing plates 25 are arranged between the end plate 13 and the side panel 14. The stability of the connection between the end plate 13 and the side panel 14 can be increased through the arranged reinforcing plates 25.
[0024] Embodiment 2:
[0025] Refer to Figures 1-3 , the difference between this embodiment and the first embodiment is that the included angle between the fixing plate 4 and the mounting plate 8 on the same side is set to 90 degrees, and the fixing plate 4 and the mounting plate 8 on the same side are of an integrally formed structure. The integrally formed structure has high strength and is not easy to deform, which can effectively extend the service life; both the top and bottom of the vertical reinforcing rib 7 are fixedly welded to the horizontal reinforcing rib 6, and the length of the horizontal reinforcing rib 6 from left to right is greater than half of the length of the fixing plate 4 from left to right, so as to increase the reinforcement effect and strengthen the strength of the fixing plate 4; the side panels 14 on the same side are arranged in parallel, and the included angles between the side panels 14 and the end plate 13 are all set to 90 degrees. Such a setting can increase the stability of the connection between the side panels 14 and the end plate 13 and avoid the phenomenon of connection deviation with the fixed pulley.
[0026] The electrical appliances mentioned in this article are all connected to an external power source through wires.
[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for preventing a steel wire rope from slipping out of a fixed pulley of a bridge crane, comprising a pulley fixing plate (1), characterized in that: A pulley shaft (2) is arranged in the middle of the rear end face of the pulley fixing plate (1), a fixed pulley is arranged in the rear end face of the pulley shaft (2), a steel wire rope (3) is arranged on the fixed pulley, a fixing plate (4) is arranged in the middle of the left and right sides of the front end face of the pulley fixing plate (1), bolts (5) are arranged at the top and bottom of one end of the front end face of the fixing plate (4) close to the pulley fixing plate (1), and the fixing plate (4) and the pulley fixing plate (1) are connected by bolts ( 5) fixedly connected, the top and bottom of the front end surface of the fixing plate (4) are both provided with transverse reinforcing ribs (6), the middle of the front end surface of the fixing plate (4) is sequentially provided with vertical reinforcing ribs (7) from left to right, the end of the rear end surface of the fixing plate (4) away from the pulley fixing plate (1) is provided with a mounting plate (8), the inner side of the mounting plate (8) away from the end of the fixing plate (4) is provided with an electric telescopic rod (10), and the electric telescopic rod (10) is away from the mounting plate (8) is provided with an end plate (13), the front and rear end surfaces of the end of the end plate (13) away from the electric telescopic rod (10) are provided with side panels (14), the opposite surface of the side panel (14) is provided with an anti-slip roller shaft (15) at one end close to the end plate (13), and an anti-slip roller (16) matching the steel wire rope (3) is provided through the anti-slip roller shaft (15), and a limit rod (17) is provided in the middle of the opposite surface of the side panel (14). The end of the limit rod (17) away from the side panel (14) is provided with a ball groove (18), and a ball (19) is provided in the ball groove (18); the middle top side of the end of the end plate (13) away from the electric telescopic rod (10) is provided with a mounting plate (22); the outer side of the mounting plate (22) is provided with a camera (23); and the tops of the front and rear end surfaces of the end of the end plate (13) away from the electric telescopic rod (10) are provided with lighting lamps (24).
2. The device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane according to claim 1, characterized in that: A connecting plate (11) is provided between the electric telescopic rod (10) and the end plate (13); the connecting plate (11) and the electric telescopic rod (10) are fixedly connected; fixing bolts (12) are provided around the outer sides of the connecting plate (11) and between the end plate (13).
3. The device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane according to claim 1, characterized in that: Small reinforcing plates (20) are arranged around one end of the limiting rod (17) close to the side panel (14), an external thread connection block (21) is arranged at one end of the limiting rod (17) close to the side panel (14), and threaded holes matching the external thread connection block (21) are arranged at corresponding positions on the inner side of the side panel (14).
4. The device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane according to claim 1, characterized in that: A reinforcing plate (9) is provided on the inner side of the mounting plate (8) near one end of the fixing plate (4), and a reinforcing plate 1 (25) is provided between the end plate (13) and the side panel (14).
5. The device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane according to claim 1, characterized in that: The angle between the fixing plate (4) and the mounting plate (8) on the same side is set to ninety degrees, and the fixing plate (4) and the mounting plate (8) on the same side are an integrally formed structure.
6. The device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane according to claim 1, characterized in that: The top and bottom of the vertical reinforcing rib (7) are fixedly welded to the transverse reinforcing rib (6), and the length of the transverse reinforcing rib (6) from left to right is greater than half of the length of the fixing plate (4) from left to right.
7. The device for preventing the steel wire rope from slipping out of the fixed pulley of a bridge crane according to claim 1, characterized in that: The side panels (14) on the same side are arranged in parallel, and the angles between the side panels (14) and the end panels (13) are both set to ninety degrees.