Grille machine for sewage treatment
By using rack plates and one-third gears in the sewage treatment grille machine, the nozzles are driven to reciprocate longitudinally, and the problems of cleaning dead corners and complex structures in existing equipment are solved, achieving more efficient cleaning effects and lower costs.
Patent Information
- Application Number
- CN202421723671.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-21
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-21
AI Technical Summary
The nozzle position of the existing sewage treatment grille machine is fixed, resulting in cleaning dead corners, affecting the cleaning effect of the grille chain, and increasing the number of nozzles to reduce dead corners will make the equipment structure complex and costly.
Through the coordinated arrangement of the rack plate and one-third gear, the nozzle is driven to reciprocate longitudinally, increase the cleaning area of the nozzle, reduce the cleaning dead corners, reduce the number of nozzles, simplify the structure and reduce costs.
Improves the cleaning effect of the grille chain, reduces the number of nozzles, simplifies the equipment structure, and reduces costs.
Smart Images

Figure CN222974902U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment equipment, in particular to a screen machine for sewage treatment. Background Art
[0002] The screen machine for sewage treatment, also known as the screen decontamination machine, is a solid-liquid separation equipment that can continuously remove impurities in the fluid. It is an indispensable special equipment in the production process of urban sewage treatment, water plants, power plant water inlets, textiles, food processing, papermaking, leather and other industries. It is a solid-liquid screening equipment commonly used in China;
[0003] When the screen machine for sewage treatment is in use, the driving device often drives the screen chain to rotate in the direction of the countercurrent through the sprocket. The screen chain salvages the floating objects and sediments in the sewage and lifts them out of the water. When the screen chain rotates to the top, the screen chain pours the sediments into the external debris hopper, and the dirt adhering to the outer surface of the screen chain needs to be cleaned by spraying cleaning water through the nozzle to ensure the subsequent screening effect;
[0004] During the use of the existing sewage treatment screen machine, although the screen chain can be cleaned by spraying cleaning water through the nozzle, the position of the nozzle is mostly fixed, resulting in limited coverage area of the nozzle and certain cleaning dead angles, which affects the subsequent screening effect of the screen chain. Some sewage treatment screen machines use multiple groups of nozzles to clean the screen chain at the same time. Although this method increases the coverage area of the nozzle and reduces the cleaning dead angle, it also makes the internal structure of the sewage treatment screen machine more complicated and the cost is relatively high. For this reason, we propose a sewage treatment screen machine. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a screen machine for sewage treatment. Through the cooperation of the rack plate and the one-third gear, the nozzle can be driven to perform longitudinal reciprocating motion, thereby increasing the cleaning area of the nozzle, reducing the cleaning dead angle, further improving the cleaning effect of the screen chain, reducing the number of nozzles, having a simple structure and relatively low cost, and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screen machine for sewage treatment, comprising a mounting frame and a cleaning mechanism;
[0007] Mounting frame: The upper and lower sides of the mounting frame are rotatably connected with mounting rods through bearings, and sprockets are arranged on the front and rear sides of the outer arc surface of the mounting rods. The two sets of sprockets adjacent to each other in the vertical direction are connected through a grid chain transmission. A mounting plate is arranged on the upper side of the right end of the mounting frame, and the right end of the mounting plate is fixedly connected to the left end of the protection box;
[0008] Cleaning mechanism: It includes a connecting rod, a one-third gear, and a gear. The connecting rods are all rotatably connected to the lower side inside the protective box through bearings. One-third gears are arranged on the left side of the outer arc surface of the connecting rods, and gears are arranged in the middle of the outer arc surface of the connecting rods. The two gears are meshed and connected. Through the cooperation of the rack plate and the one-third gear, the spray head can be driven to perform longitudinal reciprocating motion, increasing the cleaning area of the spray head, reducing the cleaning dead angle, further improving the cleaning effect on the grille chain, reducing the number of spray heads, and having a simple structure and relatively low cost at the same time.
[0009] Furthermore, it also includes a control switch group. The control switch group is arranged at the front end of the mounting frame, and the input end of the control switch group is electrically connected to an external power supply, capable of regulating the electrical components inside the equipment.
[0010] Furthermore, the cleaning mechanism also includes a hexagonal slide column, a rack plate, a spray head, and a water inlet pipe. The hexagonal slide column is arranged on the upper side inside the protective box. The rack plate is slidably connected to the rear side of the outside of the hexagonal slide column. Spray heads are respectively arranged on the front and rear sides of the left end of the rack plate. The spray heads are all slidably connected to the chute arranged on the upper side of the left end of the protective box. Water inlet pipes are arranged in the water inlet openings opened in the middle of the upper ends of the spray heads. Water inlet valves are connected in series in the middle of the water inlet pipes, capable of performing cleaning work on the grille chain.
[0011] Furthermore, it also includes a worm and a worm gear. The worm is rotatably connected to the right side of the rear wall of the protective box through a bearing. The worm gear is arranged on the right side of the outer arc surface of the rear connecting rod. The worm is meshed and connected with the worm gear, capable of driving the rear connecting rod to rotate.
[0012] Furthermore, it also includes a motor. The motor is arranged on the right side of the rear end of the protective box. The front end of the output shaft of the motor is fixedly connected to the rear end of the worm. The input end of the motor is electrically connected to the output end of the control switch group, capable of driving the worm gear to rotate through the worm.
[0013] Furthermore, it also includes a driving motor. The driving motor is arranged on the upper side of the front end of the mounting frame. The rear end of the output shaft of the driving motor is fixedly connected to the front end of the upper mounting rod. The input end of the driving motor is electrically connected to the output end of the control switch group, capable of driving the grille chain to rotate through a sprocket.
[0014] Furthermore, it also includes a collection tank and a sewage pipe. The collection tank is arranged inside the mounting frame. The collection tank is located below the protective box. The sewage pipe is arranged in the sewage outlet opened in the middle of the rear end of the mounting frame. The front end of the sewage pipe is communicated with the connection port opened in the middle of the rear end of the collection tank. A sewage valve is connected in series to the rear side of the sewage pipe, facilitating the collection and treatment of the sewage generated by the cleaning work.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: The grid machine for sewage treatment has the following advantages:
[0016] During the process of the grid machine for sewage treatment, the inlet sluice is opened, and the flushing water enters the interior of the inlet pipe through the external pipeline and finally sprays out through the nozzle, thereby flushing the stains adhered to the surface of the grid chain. The sewage after flushing flows into the interior of the collection tank. At this time, the sewage discharge valve is opened, and the sewage in the collection tank will be discharged through the sewage discharge pipe, facilitating subsequent centralized treatment. When the nozzle flushes the stains adhered to the surface of the grid chain, through the regulation of the control switch group, the motor starts to operate. The output shaft of the motor drives the worm to rotate. During the rotation of the worm, the worm drives the turbine to rotate through meshing connection. The turbine drives the rear connecting rod to rotate. The rear connecting rod drives the front connecting rod to rotate through the meshing connection between the gears, thereby driving the two one-third gears to rotate through the connecting rod. The rotation directions of the two connecting rods are opposite. When the rear one-third gear meshes with the rack plate, the rear one-third gear drives the nozzle to move forward through the rack plate. When the rear one-third gear separates from the rack plate and the front one-third gear meshes with the rack plate, the front one-third gear drives the nozzle to move backward and reset through the rack plate, thereby driving the nozzle to perform reciprocating motion, increasing the cleaning area of the nozzle. Through the cooperative setting of the rack plate and the one-third gear, the nozzle can be driven to perform longitudinal reciprocating motion, increasing the cleaning area of the nozzle, reducing the cleaning dead angle, further improving the cleaning effect on the grid chain, reducing the number of nozzles, and having a simple structure and relatively low cost at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of the present utility model;
[0018] Figure 2 It is a schematic upper cross-sectional structural diagram of the present utility model;
[0019] Figure 3 It is a schematic structural diagram of the cleaning mechanism of the present utility model.
[0020] In the figure: 1 mounting frame, 2 control switch group, 3 mounting rod, 4 sprocket, 5 grid chain, 6 mounting plate, 7 protective box, 8 cleaning mechanism, 81 hexagonal sliding column, 82 rack plate, 83 nozzle, 84 inlet pipe, 85 connecting rod, 86 one-third gear, 87 gear, 9 worm, 10 worm wheel, 11 motor, 12 driving motor, 13 collection tank, 14 sewage discharge pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1-3 , This embodiment provides a technical solution: a screen machine for sewage treatment, including a mounting frame 1 and a cleaning mechanism 8;
[0023] Mounting frame 1: The upper and lower sides of the mounting rod 3 are rotatably connected to the mounting rod 3 through bearings, and the front and rear sides of the outer arc surface of the mounting rod 3 are provided with sprocket wheels 4. The two vertically adjacent groups of sprocket wheels 4 are connected by a grid chain 5. The upper side of the right end of the mounting frame 1 is provided with a mounting plate 6, and the right end of the mounting plate 6 is fixedly connected to the left end of the protection box 7. When working, the upper mounting rod 3 is driven to rotate by the driving device, and the upper mounting rod 3 drives the upper sprocket wheel 4 to rotate. The upper sprocket wheel 4 drives the lower sprocket wheel 4 to rotate through the grid chain 5. During the rotation of the grid chain 5, the grid chain 5 starts to filter and treat the sewage. In the process of using the grid machine for sewage treatment, the stains adhering to the surface of the grid chain 5 are washed away by the cleaning equipment;
[0024] Cleaning mechanism 8: It includes a connecting rod 85, a one-third gear 86 and a gear 87. The connecting rods 85 are all rotatably connected to the lower side inside the protective box 7 through bearings. One-third gears 86 are arranged on the left side of the outer arc surface of the connecting rods 85, and gears 87 are arranged in the middle of the outer arc surface of the connecting rods 85. The two gears 87 are meshed and connected. The cleaning mechanism 8 also includes a hexagonal sliding column 81, a rack plate 82, a spray head 83 and a water inlet pipe 84. The hexagonal sliding column 81 is arranged on the upper side inside the protective box 7. A rack plate 82 is slidably connected to the rear side of the outside of the hexagonal sliding column 81. Spray heads 83 are respectively arranged on the front and rear sides of the left end of the rack plate 82. The spray heads 83 are all slidably connected to the chute arranged on the upper side of the left end of the protective box 7. Water inlet pipes 84 are arranged in the water inlet openings opened in the middle of the upper ends of the spray heads 83. Water inlet valves are connected in series in the middle of the water inlet pipes 84. During the process of the sewage treatment grille machine, the water inlet gate is opened, and the flushing water enters the inside of the water inlet pipe 84 through an external pipeline and is finally sprayed out through the spray heads 83, thereby flushing the stains adhered to the surface of the grille chain 5. When the spray heads 83 flush the stains adhered to the surface of the grille chain 5, through the regulation of the control device, the driving device starts to operate. The driving device drives the rear connecting rod 85 to rotate. The rear connecting rod 85 drives the front connecting rod 85 to rotate through the meshing connection between the gears 87, so as to drive the two one-third gears 86 to rotate through the connecting rod 85. The rotation directions of the two connecting rods 85 are opposite. When the rear one-third gear 86 is meshed with the rack plate 82, the rear one-third gear 86 drives the spray head 83 to move forward through the rack plate 82. When the rear one-third gear 86 is separated from the rack plate 82 and the front one-third gear 86 is meshed with the rack plate 82, the front one-third gear 86 drives the spray head 83 to move backward and reset through the rack plate 82, thereby driving the spray head 83 to perform a reciprocating motion, so as to increase the cleaning area of the spray head 83. Through the cooperative setting of the rack plate 82 and the one-third gear 86, the spray head 83 can be driven to perform a longitudinal reciprocating motion, increasing the cleaning area of the spray head 83, further improving the cleaning effect on the grille chain 5, reducing the number of spray heads 83, and having a simple structure and relatively low cost at the same time.
[0025] Among them: It also includes a control switch group 2. The control switch group 2 is arranged at the front end of the mounting frame 1. The input end of the control switch group 2 is electrically connected to an external power supply, and can regulate the electrical components inside the equipment.
[0026] Wherein: It further includes a worm gear 9 and a worm wheel 10. The worm gear 9 is rotatably connected to the right side of the rear wall of the protective box 7 through a bearing. The worm wheel 10 is arranged on the right side of the outer arc surface of the rear connecting rod 85. The worm gear 9 is meshed with the worm wheel 10. The output shaft of the driving device drives the worm gear 9 to rotate. During the rotation of the worm gear 9, it drives the worm wheel 10 to rotate through meshing connection. The worm wheel 10 drives the rear connecting rod 85 to rotate. The rear connecting rod 85 drives the front connecting rod 85 to rotate through the meshing connection between the gears 87. Thus, the two one-third gears 86 are driven to rotate by the connecting rod 85. The rotation directions of the two connecting rods 85 are opposite.
[0027] Wherein: It further includes a motor 11. The motor 11 is arranged on the right side of the rear end of the protective box 7. The front end of the output shaft of the motor 11 is fixedly connected to the rear end of the worm gear 9. The input end of the motor 11 is electrically connected to the output end of the control switch group 2. When the nozzle 83 flushes the stains adhered to the surface of the grille chain 5, through the regulation of the control switch group 2, the motor 11 starts to operate. The output shaft of the motor 11 drives the worm gear 9 to rotate. During the rotation of the worm gear 9, it drives the worm wheel 10 to rotate through meshing connection. The worm wheel 10 drives the rear connecting rod 85 to rotate. The rear connecting rod 85 drives the front connecting rod 85 to rotate through the meshing connection between the gears 87. Thus, the two one-third gears 86 are driven to rotate by the connecting rod 85. The rotation directions of the two connecting rods 85 are opposite.
[0028] Wherein: It further includes a driving motor 12. The driving motor 12 is arranged on the upper side of the front end of the mounting frame 1. The rear end of the output shaft of the driving motor 12 is fixedly connected to the front end of the upper mounting rod 3. The input end of the driving motor 12 is electrically connected to the output end of the control switch group 2. During operation, through the regulation of the control switch group 2, the driving motor 12 starts to operate. The output shaft of the driving motor 12 drives the upper mounting rod 3 to rotate. The upper mounting rod 3 drives the upper sprocket 4 to rotate. The upper sprocket 4 drives the lower sprocket 4 to rotate through the grille chain 5. During the rotation of the grille chain 5, the grille chain 5 starts to filter the sewage.
[0029] Wherein: It further includes a collection tank 13 and a sewage discharge pipe 14. The collection tank 13 is arranged inside the mounting frame 1. The collection tank 13 is located below the protective box 7. The sewage discharge pipe 14 is arranged in the sewage discharge port opened in the middle of the rear end of the mounting frame 1. The front end of the sewage discharge pipe 14 is communicated with the connection port opened in the middle of the rear end of the collection tank 13. A sewage discharge valve is connected in series at the rear side of the sewage discharge pipe 14. The sewage after flushing flows into the inside of the collection tank 13. At this time, when the sewage discharge valve is opened, the sewage inside the collection tank 13 will be discharged through the sewage discharge pipe 14, which is convenient for subsequent centralized treatment.
[0030] The working principle of a grille machine for sewage treatment provided by the present utility model is as follows: Before use, connect the water inlet pipe 84 and the sewage discharge pipe 14 to external pipes. During operation, through the regulation of the control switch group 2, the driving motor 12 starts to operate. The output shaft of the driving motor 12 drives the upper mounting rod 3 to rotate. The upper mounting rod 3 drives the upper sprocket 4 to rotate. The upper sprocket 4 drives the lower sprocket 4 to rotate through the grille chain 5. During the rotation of the grille chain 5, the grille chain 5 starts to screen and filter the sewage. When the grille chain 5 rotates to the topmost position, the grille chain 5 pours the sediment into the external miscellaneous material hopper. During the process of the grille machine for sewage treatment, open the water inlet gate. The flushing water enters the interior of the water inlet pipe 84 through the external pipe and finally sprays out through the nozzle 83, thereby flushing the stains adhered to the surface of the grille chain 5. The sewage after flushing flows into the interior of the collection tank 13. At this time, open the sewage discharge valve, and the sewage inside the collection tank 13 will be discharged through the sewage discharge pipe 14 for subsequent centralized treatment. When the nozzle 83 flushes the stains adhered to the surface of the grille chain 5, through the regulation of the control switch group 2, the motor 11 starts to operate. The output shaft of the motor 11 drives the worm 9 to rotate. During the rotation of the worm 9, it drives the turbine 10 to rotate through meshing connection. The turbine 10 drives the rear connecting rod 85 to rotate. The rear connecting rod 85 drives the front connecting rod 85 to rotate through the meshing connection between the gears 87, thereby driving the two one-third gears 86 to rotate through the connecting rod 85. The rotation directions of the two connecting rods 85 are opposite. When the rear one-third gear 86 is meshed with the rack plate 82, the rear one-third gear 86 drives the nozzle 83 to move forward through the rack plate 82. When the rear one-third gear 86 is separated from the rack plate 82 and the front one-third gear 86 is meshed with the rack plate 82, the front one-third gear 86 drives the nozzle 83 to move backward and reset through the rack plate 82, thereby driving the nozzle 83 to perform a reciprocating motion, thus increasing the cleaning area of the nozzle 83.
[0031] It should be noted that in the above embodiments, the motor 11 disclosed can be selected as 5IK200A - AF, the driving motor 12 can be selected as FTY18500 - 6, and the control switch group 2 is provided with control buttons corresponding to the motor 11 and the driving motor 12 one by one for controlling their switches.
[0032] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are equally included in the patent protection scope of the present utility model.
Claims
1. A screen machine for sewage treatment, characterized in that: It comprises a mounting frame (1) and a cleaning mechanism (8); The mounting frame (1) has a mounting rod (3) rotatably connected to the upper and lower sides thereof via bearings, sprocket wheels (4) are arranged on the front and rear sides of the outer arc surface of the mounting rod (3), and two sets of sprocket wheels (4) adjacent to each other in a vertical direction are connected by a grid chain (5) for transmission, and a mounting plate (6) is arranged on the upper side of the right end of the mounting frame (1), and the right end of the mounting plate (6) is fixedly connected to the left end of the protection box (7); The cleaning mechanism (8) comprises a connecting rod (85), a third gear (86) and a gear (87), wherein the connecting rod (85) is rotatably connected to the lower side of the interior of the protection box (7) via a bearing, a third gear (86) is arranged on the left side of the outer arc surface of the connecting rod (85), and a gear (87) is arranged in the middle of the outer arc surface of the connecting rod (85), and the two gears (87) are meshed and connected.
2. A sewage treatment screen machine according to claim 1, characterized in that: It also comprises a control switch group (2), wherein the control switch group (2) is arranged at the front end of the mounting frame (1), and the input end of the control switch group (2) is electrically connected to an external power supply.
3. A sewage treatment screen machine according to claim 1, characterized in that: The cleaning mechanism (8) further comprises a hexagonal sliding column (81), a rack plate (82), a nozzle (83) and a water inlet pipe (84); the hexagonal sliding column (81) is arranged on the upper side of the protection box (7); the rear side of the outside of the hexagonal sliding column (81) is slidably connected to the rack plate (82); nozzles (83) are respectively arranged on the front and rear sides of the left end of the rack plate (82); the nozzles (83) are slidably connected to the sliding grooves arranged on the upper side of the left end of the protection box (7); the water inlet opened in the middle of the upper end of the nozzle (83) is provided with a water inlet pipe (84); the middle of the water inlet pipe (84) is connected in series with a water inlet valve.
4. A sewage treatment screen machine according to claim 2, characterized in that: It also includes a worm (9) and a worm wheel (10), wherein the worm (9) is rotatably connected to the right side of the rear wall of the protection box (7) through a bearing, and the worm wheel (10) is arranged on the right side of the outer arc surface of the connecting rod (85) on the rear side, and the worm (9) is meshingly connected with the worm wheel (10).
5. A sewage treatment screen machine according to claim 4, characterized in that: It also includes a motor (11), which is arranged on the right side of the rear end of the protection box (7), the front end of the output shaft of the motor (11) is fixedly connected to the rear end of the worm (9), and the input end of the motor (11) is electrically connected to the output end of the control switch group (2).
6. A sewage treatment screen machine according to claim 2, characterized in that: It also includes a drive motor (12), which is arranged on the upper side of the front end of the mounting frame (1), the rear end of the output shaft of the drive motor (12) is fixedly connected to the front end of the mounting rod (3) on the upper side, and the input end of the drive motor (12) is electrically connected to the output end of the control switch group (2).
7. The sewage treatment screen machine according to claim 1, characterized in that: It also includes a collecting tank (13) and a sewage pipe (14), wherein the collecting tank (13) is arranged inside the mounting frame (1), the collecting tank (13) is located on the lower side of the protection box (7), the sewage pipe (14) is arranged in a sewage outlet opened in the middle of the rear end of the mounting frame (1), the front end of the sewage pipe (14) is connected to the connecting port opened in the middle of the rear end of the collecting tank (13), and the rear side of the sewage pipe (14) is connected in series with a sewage valve.