Stretching device for high-elasticity spinning
By setting up and down-adjustable tensioning rollers and heating shaping mechanisms in the processing box of the spinning stretching device, sufficient preheating and continuous heating of spinning are achieved, and the problem of easy sliding and generation of wool during the stretching process is solved, and the elasticity and tensile properties of spinning are improved.
Patent Information
- Application Number
- CN202421834142.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing spinning and stretching devices are not preheated sufficiently during spinning shaping, resulting in the spinning easily slipping during the stretching process, and easily causing wool and broken heads.
A stretching device for high elastic spinning is designed, including an unwinding device, a processing box and a winding device. The processing box is equipped with up and down adjustment tension rollers, spraying mechanisms, heating and forming mechanisms, etc., and the spinning is ensured that the spinning remains fully preheated when stretching.
Through preheating and continuous heating, the elasticity of spinning is improved, preventing spinning from sliding during stretching, reducing the generation of wool and broken heads, and improving tensile performance.
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Figure CN222975394U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spinning production, in particular to a stretching device for high-elastic spinning. Background Art
[0002] The spinning and stretching process is a process in which the yarn is stretched, dried and shaped to improve the yarn's strength, ductility, appearance and feel, thereby increasing the yarn's elastic strength and ductility, making it more durable and stretch-resistant. In the existing spinning and stretching device, the yarn is shaped and stretched by hot pressing and shaping rollers during the stretching process. However, the spinning is generally not preheated sufficiently during shaping, and the yarn is prone to slipping during stretching, resulting in fuzzy yarns and broken ends. Summary of the invention
[0003] The utility model aims to solve the above problems in the prior art and proposes a stretching device for high-elastic spinning, which has the advantage of improving the stretching performance.
[0004] The purpose of the utility model can be achieved through the following technical solutions: A stretching device for high elastic spinning, comprising an unwinding device, a processing box and a winding device, wherein the unwinding device comprises an unwinding roller, the processing box has a feed inlet and a discharge outlet, and the processing box is provided with a first guide roller, a spray mechanism, a second guide roller, a tensioning mechanism, a heating and shaping mechanism and a third guide roller from left to right in sequence, and the winding device is installed on the right side of the processing box for winding;
[0005] There are sliding holes on both sides of the processing box, and the tensioning mechanism includes a hydraulic cylinder, a first mounting plate, a second mounting plate, a driving motor and a tensioning roller installed on the front and rear sides of the processing box. The first mounting plate is fixed on the piston rod of the hydraulic cylinder, the second mounting plate is installed on the first mounting plate, and the driving motor is installed on one side of the second mounting plate. The output shaft of the driving motor passes through the sliding hole, and the output shaft is connected to the tensioning roller for stretching spinning.
[0006] A third mounting plate is also installed in the processing box, and the heating and shaping mechanism includes a lifting motor, a lifting frame, a first heating roller, a second heating roller and a shaping roller. The first heating roller and the second heating roller are installed in the processing box from left to right, and the first heating roller is located on the right side of the tensioning roller. A lifting motor is installed in the processing box, and the lifting rod of the lifting motor passes through the processing box and the third mounting plate in sequence and is connected to the lifting frame. A shaping roller is installed on the lifting frame, and a second heating roller is provided directly below the shaping roller.
[0007] Preferably, the spraying mechanism includes a liquid storage tank, a spraying frame, and a number of spray heads. The liquid storage tank is installed on the processing tank, the liquid storage tank is connected to the spraying frame, and a number of spray heads are arranged in a row on the spraying frame. The spray heads are aligned with the position of the spinning directly below.
[0008] Preferably, a water collecting tank is further opened at the bottom of the processing tank, and a drain pipe is opened on one side of the water collecting tank.
[0009] Preferably, the shaping roller is located directly above the second heating roller. The shaping roller abuts against the upper surface of the spun yarn, and the second heating roller abuts against the lower surface of the spun yarn.
[0010] Preferably, a compression spring is further provided inside the lifting frame. One end of the compression spring is fixedly connected to the inside of the lifting frame, and the other end is connected to the connecting column. A transmission rod is provided on the shaping roller, and the connecting column is fixed on the transmission rod of the shaping roller.
[0011] Preferably, the first guide roller and the second guide roller are at the same height.
[0012] Compared with the prior art, the advantages of the present utility model are as follows: The setting of this structure is beneficial to adjusting the height of the tensioning roller in real time by providing a tensioning roller that can be flexibly adjusted up and down, and preheating the spun yarn before shaping and setting. This enables the spun yarn to always undergo high-quality tensioning and stretching operations, with stronger practicability. Through preheating and continuous heating during shaping, the preheating is sufficient, which is beneficial to further enhancing the elasticity of the spun yarn, preventing the sliding of the spun yarn during stretching, reducing the generation of fuzz and broken ends during stretching, and improving the stretching performance. Description of the Drawings
[0013] Figure 1 is the front view of the present utility model.
[0014] Figure 2 is the side sectional view of the present utility model.
[0015] Figure 3 is the side partial sectional view of the tensioning device of the present utility model.
[0016] Figure 4 is the structural diagram of the spraying mechanism in the present utility model.
[0017] Figure 5 is the enlarged view at A in the present utility model.
[0018] In the figure, 2 is the unwinding roller; 21 is the winding device; 3 is the processing box; 31 is the feed inlet; 32 is the discharge outlet; 33 is the sliding hole; 41 is the first guide roller; 42 is the second guide roller; 43 is the third guide roller; 51 is the hydraulic cylinder; 52 is the first mounting plate; 53 is the second mounting plate; 54 is the driving motor; 55 is the tensioning roller; 61 is the third mounting plate; 62 is the lifting motor; 63 is the lifting frame; 631 is the compression spring; 632 is the connecting column; 64 is the first heating roller; 65 is the second heating roller; 66 is the shaping roller; 661 is the transmission rod; 71 is the liquid storage tank; 72 is the spraying frame; 73 is the spray head; 81 is the water collecting tank; 82 is the drain pipe. Detailed implementation manners
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0020] As Figures 1 to 5 shown, a stretching device for highly elastic spinning includes an unwinding device, a processing box 3, and a winding device 21. The unwinding device includes an unwinding roller 2. The processing box 3 has a feed inlet 31 and a discharge outlet 32. Inside the processing box 3, a first guide roller 41, a spraying mechanism, a second guide roller 42, a tensioning mechanism, a heating and shaping mechanism, and a third guide roller 43 are sequentially installed from left to right. The winding device 21 is installed on the right side of the processing box 3 for winding.
[0021] Both sides of the processing box 3 have sliding holes 33. The tensioning mechanism includes hydraulic cylinders 51, first mounting plates 52, second mounting plates 53, driving motors 54, and tensioning rollers 55 installed on the front and rear sides of the processing box 3. First mounting plates 52 are fixed on the piston rods of the hydraulic cylinders 51. Second mounting plates 53 are installed on the first mounting plates 52. A driving motor 54 is installed on one side of the second mounting plate 53. The output shaft of the driving motor 54 passes through the sliding hole 33, and a tensioning roller 55 for stretching the spinning is drivingly connected to the output shaft.
[0022] A third mounting plate 61 is also installed in the processing box 3. The heat setting mechanism includes a lifting motor 62, a lifting frame 63, a first heating roller 64, a second heating roller 65 and a setting roller 66. The first heating roller 64 and the second heating roller 65 are sequentially installed in the processing box 3 from left to right. The first heating roller 64 is located on the right side of the tension roller 55. A lifting motor 62 is installed in the processing box 3. The lifting rod of the lifting motor 62 sequentially passes through the processing box 3 and the third mounting plate 61 and is connected to the lifting frame 63. A setting roller 66 is installed on the lifting frame 63. A second heating roller 65 is provided directly below the setting roller 66.
[0023] In the present utility model, the first heating roller 64 and the second heating roller 65 are prior arts.
[0024] With the above structure, the spinning is released from the unwinding roller 2. Then, after the spinning passes through the feed port 31 of the processing box 3, it is guided by the first guide roller 41 and the second guide roller 42 to the position of the tensioning mechanism. The guiding of the spinning by the first guide roller 41 and the second guide roller 42 is beneficial to better maintain the conveying direction of the spinning. The hydraulic cylinder 51 drives the second mounting plate 53 to move up or down, and at the same time, the driving motor 54 drives the tension roller 55 to enable the spinning to be stretched slightly, improving the elasticity of the spinning. Then, it is preheated by passing through the first heating roller 64 and then conveyed to the lower part of the setting roller 66 for setting treatment of the spinning. The setting roller 66 can be moved above the spinning by the lifting motor 62 to set the spinning. At the same time of setting, a second heating roller 65 capable of heating the spinning is also installed below the spinning, further strengthening the elasticity of the spinning and preventing the sliding of the spinning during stretching. After the spinning is set, it is conveyed out of the discharge port 32 by the third guide roller 43 and finally wound by the winding device 21.
[0025] The setting of this structure is beneficial to adjust the height of the tension roller 55 in real time by setting a tension roller 55 that can be flexibly adjusted up and down and preheating the spinning before setting the spinning, enabling the spinning to always perform high-quality tension stretching operations, with stronger practicability. Through preheating and continuous heating during setting, the preheating is sufficient, which is beneficial to further strengthen the elasticity of the spinning, prevent the sliding of the spinning during stretching, reduce the generation of fuzz and broken ends during stretching, and improve the stretching performance.
[0026] Specifically, as Figures 1 to 5 shown, the spraying mechanism includes a liquid storage tank 71, a spraying frame 72 and a plurality of spray heads 73. The liquid storage tank 71 is installed on the processing box 3. The liquid storage tank 71 is connected to the spraying frame 72. A plurality of spray heads 73 are arranged on the spraying frame 72, and the spray heads 73 are aligned with the position of the spinning directly below.
[0027] With the above structure, by providing a spraying mechanism before tension stretching spinning, the spray head 73 can perform liquid spraying treatment on the spun yarn, which is beneficial to having good cohesion, reducing the phenomenon of hairiness, preventing hairiness and breakage during stretching, and improving the stretching performance.
[0028] As Figures 1 to 5 shown, a water collecting tank 81 is further opened at the bottom of the processing tank 3, and a drain pipe 82 is opened on one side of the water collecting tank 81.
[0029] By providing the water collecting tank 81 and the drain pipe 82, it is beneficial to collect the water sprayed by the spraying mechanism and discharge it from the inside of the processing tank 3, which is beneficial to preventing the processing tank 3 from accumulating too much liquid, resulting in the inside of the processing tank 3 being unclean and making it cleaner and unobstructed.
[0030] As Figures 1 to 5 shown, the shaping roller 66 is located directly above the second heating roller 65, the shaping roller 66 abuts against the upper surface of the spun yarn, and the second heating roller 65 abuts against the lower surface of the spun yarn.
[0031] By continuously heating while performing shaping stretching, with sufficient preheating, it is beneficial to further enhance the elasticity of the spun yarn, prevent the sliding of the spun yarn during stretching, reduce hairiness and breakage during stretching, and improve the stretching performance.
[0032] As Figures 1 to 5 shown, a compression spring 631 is further provided inside the lifting frame 63. One end of the compression spring 631 is fixedly connected to the inside of the lifting frame 63, and the other end is connected to the connecting column 632. A transmission rod 661 is provided on the shaping roller 66, and the connecting column 632 is fixed on the transmission rod 661 of the shaping roller 66.
[0033] In the present utility model, the compression spring 631 is a prior art.
[0034] By providing the compression spring 631, the height of the shaping roller 66 can be slightly adjusted during shaping, so that the shaping roller 66 is adjusted to a suitable position to adapt to the shaping operations of spun yarns of different sizes, with stronger practicability, better shaping effect and higher precision.
[0035] As Figures 1 to 5 shown, the first guide roller 41 and the second guide roller 42 are at the same height.
[0036] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0037] In addition, the descriptions involving "first", "second", etc. in the present invention are for descriptive purposes only, and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. At the same time, the meaning of "and / or" appearing throughout the text is that it includes three scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0038] The above components are all common standard components or components known to those skilled in the art. Their structures and principles can all be learned by those skilled in the art through technical manuals or by conventional experimental methods.
[0039] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art of the present utility model can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
Claims
1. A stretching device for high elastic spinning, comprising an unwinding device, a processing box (3) and a winding device (21), characterized in that: The unwinding device comprises an unwinding roller (2), the processing box (3) has a feed port (31) and a discharge port (32), the processing box (3) is provided with a first guide roller (41), a spray mechanism, a second guide roller (42), a tensioning mechanism, a heating and shaping mechanism and a third guide roller (43) in sequence from left to right, and the winding device (21) is installed on the right side of the processing box (3) for winding; The processing box (3) has sliding holes (33) on both sides, and the tensioning mechanism comprises a hydraulic cylinder (51), a first mounting plate (52), a second mounting plate (53), a driving motor (54) and a tensioning roller (55) installed on the front and rear sides of the processing box (3); the first mounting plate (52) is fixed to the piston rod of the hydraulic cylinder (51), the second mounting plate (53) is installed on the first mounting plate (52), and the driving motor (54) is installed on one side of the second mounting plate (53); the output shaft of the driving motor (54) passes through the sliding hole (33), and the output shaft is transmission-connected with a tensioning roller (55) for stretching spinning; A third mounting plate (61) is also installed in the processing box (3). The heating and shaping mechanism comprises a lifting motor (62), a lifting frame (63), a first heating roller (64), a second heating roller (65) and a shaping roller (66). The first heating roller (64) and the second heating roller (65) are installed in the processing box (3) from left to right. The first heating roller (64) is located on the right side of the tensioning roller (55). A lifting motor (62) is installed in the processing box (3). The lifting rod of the lifting motor (62) passes through the processing box (3) and the third mounting plate (61) in sequence and is connected to the lifting frame (63). A shaping roller (66) is installed on the lifting frame (63). A second heating roller (65) is provided directly below the shaping roller (66).
2. A stretching device for high elastic spinning according to claim 1, characterized in that: The spray mechanism comprises a liquid storage tank (71), a spray frame (72) and a plurality of spray heads (73); the liquid storage tank (71) is installed on the processing box (3); the liquid storage tank (71) is connected to the spray frame (72); a plurality of spray heads (73) are arranged on the spray frame (72); and the spray heads (73) are aimed at the spinning position directly below.
3. A stretching device for high elastic spinning according to claim 1, characterized in that: A water collecting trough (81) is also provided at the bottom of the processing box (3), and a drainage pipe (82) is provided on one side of the water collecting trough (81).
4. A stretching device for high elastic spinning according to claim 1, characterized in that: The shaping roller (66) is located directly above the second heating roller (65), the shaping roller (66) abuts against the upper surface of the spinning, and the second heating roller (65) abuts against the lower surface of the spinning.
5. A stretching device for high elastic spinning according to claim 1, characterized in that: The lifting frame (63) also has a compression spring (631) inside, one end of the compression spring (631) is fixedly connected to the inside of the lifting frame (63), and the other end is connected to the connecting column (632), the shaping roller (66) has a transmission rod (661), and the connecting column (632) is fixed on the transmission rod (661) of the shaping roller (66).
6. A stretching device for high elastic spinning according to claim 1, characterized in that: The first guide roller (41) and the second guide roller (42) have the same height.