Cutting device for carpet production and processing
By designing a carpet cutting device with an electric sliding table and a self-cleaning system, the problems of inaccurate cutting and difficult to clean the surface of the carpet in the prior art are solved, and flexible adjustment of cutting size and self-cleaning function are realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421903912.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-07
AI Technical Summary
When cutting carpets, it is difficult to flexibly adjust the cutting size, resulting in inaccurate cutting, increasing production costs, and the surface of the carpet is prone to stick to a large amount of fleece, which requires manual cleaning, which increases the working strength.
A cutting device for carpet production and processing is designed, using electric sliding table and slide column to drive the motor and blade movement, and adjust the blade position by adjusting the scale on the right side of the cutting table to achieve flexible adjustment of the cutting size. At the same time, the device is equipped with a self-cleaning system, which scrapes the floss on the surface of the carpet through the brush plate and collects it in the collection box.
It realizes flexible adjustment of cutting size, improves cutting accuracy and efficiency, reduces production costs, and reduces the working intensity of manual cleaning through a self-cleaning system, and improves the cleanliness of the carpet.
Smart Images
Figure CN222975527U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carpet production, and particularly relates to a cutting device for carpet production and processing. Background Art
[0002] A carpet is a floor covering made of natural fibers such as cotton, hemp, wool, silk, and grass yarns or chemical synthetic fiber raw materials, and is woven, tufted, or spun by manual or mechanical processes. It is one of the art and craft categories with a long historical tradition worldwide, covering the floors of residences, hotels, conference rooms, entertainment venues, stadiums, exhibition halls, vehicles, ships, and airplanes, etc., which can reduce noise, provide heat insulation, improve the foot feeling, prevent slipping, and prevent air pollution. During the production process of carpets, cutting is required.
[0003] When the existing cutting device is working, it cuts the carpet through a set of cutting mechanisms. Since the positions of the cutting mechanisms are fixed, the cut carpets are mostly of specified sizes. When the cut carpet is larger or smaller than the specified size, the cutting device needs to be replaced, which increases the production cost. Secondly, during the production process of carpets, a large amount of fluff is easily adhered to the surface, and subsequent manual cleaning with external cleaning tools is time-consuming and laborious, increasing the work intensity. Therefore, we provide a cutting device for carpet production and processing. Content of the Utility Model
[0004] The purpose of the utility model is to provide a cutting device for carpet production and processing to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for carpet production and processing, including a bearing plate and a winding roller. A cutting table is fixedly connected to the top of the bearing plate, and scales are provided on the surface of the right side of the cutting table. A gantry is fixedly connected to the right side of the bearing plate, and a first electric telescopic rod is fixedly connected to the top of the gantry. A electric sliding table is fixedly connected to the bottom of the first electric telescopic rod. Both sides of the inner wall of the electric sliding table are slidably connected with sliding columns. A first motor is fixedly installed at the bottom of the sliding column, and a blade is fixedly connected to the output end of the first motor. A cleaning box is fixedly connected to the left side of the top of the cutting table. A connecting plate is movably connected to the top of the cleaning box. Vertical plates are fixedly connected to both sides of the bottom of the connecting plate and inside the cleaning box. A group of brush plates are arranged inside the vertical plates. The number of the brush plates is two. A collection box is fixedly connected to the bottom of the inner side of the vertical plate.
[0006] With the above solution, the electric sliding table drives the first motor to move under the cooperation of two sliding columns, and the first motor drives the blade to move. During the movement of the blade, the position of the blade is read through the scale on the right side of the cutting table. When the blade moves to the specified scale, the movement stops, achieving the purpose of adjusting the cutting size. Secondly, the first electric telescopic rod drives the electric sliding table to move downward, and the electric sliding table drives the first motor to move downward under the cooperation of the sliding columns. At the same time, the first motor drives the blade to rotate, and the blade cuts the carpet passing through the cutting table. When the cut carpet passes through the inner cavity of the cleaning box, through the cooperation of two brush plates, the fluff on the surface of the carpet is scraped off, achieving the purpose of self-cleaning. The scraped fluff will fall into the collection box, and the collection box collects it for subsequent unified processing.
[0007] As a preferred embodiment of a cutting device for carpet production and processing, support columns are fixedly connected to the four peripheries of the bottom of the bearing plate, and a bottom plate is fixedly connected to the bottom of the support columns. A second electric telescopic rod is fixedly connected to the center of the top of the bottom plate, and a concave frame is fixedly connected to the top of the second electric telescopic rod. A tensioning roller is fixedly connected to the inner side of the concave frame.
[0008] With the above solution, through the setting of the second electric telescopic rod, the concave frame and the tensioning roller can be driven to rise and fall, thereby adjusting the tension during carpet winding and further improving the winding quality.
[0009] As a preferred embodiment of a cutting device for carpet production and processing, a fixing plate is fixedly connected to the left side of the top of the bearing plate, a second motor is fixedly installed on the surface of the fixing plate, a clamping block is fixedly connected to the output end of the second motor, and one end of the winding roller is inserted into the inner wall of the clamping block and fixedly connected by bolts.
[0010] With the above solution, through the setting of the second motor, the clamping block can be driven to rotate, the clamping block drives the winding roller to rotate, and the winding roller automatically winds the carpet, improving the winding efficiency.
[0011] As a preferred embodiment of a cutting device for carpet production and processing, limiting plates are fixedly connected to the front end and the rear end of the right side of the top of the bearing plate, and the top of the limiting plate is arc-shaped.
[0012] With the above solution, through the setting of the two limiting plates, the winding cylinder with wound carpet is placed to achieve the purpose of limiting, facilitating subsequent cutting work.
[0013] As a preferred embodiment of a cutting device for carpet production and processing, a power supply box is fixedly connected to the right side of the top of the bottom plate, and a storage battery is arranged in the inner cavity of the power supply box.
[0014] With the above solution, through the setting of the storage battery, power is supplied to the electrical equipment to maintain the normal operation of the electrical equipment.
[0015] As a preferred embodiment of a cutting device for carpet production and processing, a set of cutting grooves is provided on the right side of the top of the cutting table, and the number of cutting grooves is seven.
[0016] With the above solution, through the setting of the cutting grooves, it is prevented that the blade directly contacts the cutting table during the cutting process and causes damage to the cutting table.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] 1. In the present utility model, the electric sliding table drives the first motor to move under the cooperation of the two sliding columns. The first motor drives the blade to move. During the movement of the blade, the position of the blade is read through the scale on the right side of the cutting table. When the blade moves to the specified scale, the movement stops, achieving the purpose of adjusting the cutting size. Secondly, the first electric telescopic rod drives the electric sliding table to move downward. The electric sliding table drives the first motor to move downward under the cooperation of the sliding columns. At the same time, the first motor drives the blade to rotate, and the blade cuts the carpet passing through the cutting table.
[0019] 2. In the present utility model, through the cooperation of the two brush plates, the fluff on the surface of the carpet passing through the inner cavity of the cleaning box is scraped off, achieving the purpose of self-cleaning and greatly improving the cleanliness of the blanket. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of the present utility model;
[0021] Figure 2 is a second perspective schematic diagram of the present utility model;
[0022] Figure 3 is a cross-sectional view of the cleaning box of the present utility model.
[0023] In the figure: 1, bearing plate; 2, cutting table; 3, gantry; 4, first electric telescopic rod; 5, electric sliding table; 6, sliding column; 7, first motor; 8, blade; 9, bottom plate; 10, second electric telescopic rod; 11, concave-shaped frame; 12, tensioning roller; 13, cleaning box; 14, connecting plate; 15, vertical plate; 16, brush plate; 17, collection box; 18, fixing plate; 19, second motor; 20, clamping block; 21, winding roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Please refer to Figures 1-3 , a cutting device for carpet production and processing, including a bearing plate 1 and a winding roller 21, as shown in Figure 2As shown in the figure, support columns are fixedly connected to the four sides of the bottom of the bearing plate 1, and the bottom of the support column is fixedly connected to the bottom plate 9. The center of the top of the bottom plate 9 is fixedly connected to the second electric telescopic rod 10. The top of the second electric telescopic rod 10 is fixedly connected to the concave frame 11. The inner side of the concave frame 11 is fixedly connected to the tension roller 12. Through the setting of the second electric telescopic rod 10, the concave frame 11 and the tension roller 12 can be driven to lift, so as to adjust the tension during carpet winding, further improving the winding quality. The top of the bearing plate 1 is fixedly connected to the cutting table 2. A scale is provided on the right side surface of the cutting table 2. The right side of the bearing plate 1 is fixedly connected to the gantry 3. The top of the gantry 3 is fixedly connected to the first electric telescopic rod 4. The bottom of the first electric telescopic rod 4 is fixedly connected to the electric sliding table 5. Both sides of the inner wall of the electric sliding table 5 are slidably connected to the sliding columns 6. The bottom of the sliding column 6 is fixedly installed with the first motor 7. The output end of the first motor 7 is fixedly connected to the blade 8. The left side of the top of the cutting table 2 is fixedly connected to the cleaning box 13. The top of the cleaning box 13 is movably connected to the connecting plate 14. Both sides of the bottom of the connecting plate 14 and inside the cleaning box 13 are fixedly connected to the vertical plates 15. A group of brush plates 16 are arranged inside the vertical plates 15. The number of brush plates 16 is two. The bottom of the inner side of the vertical plate 15 is fixedly connected to the collection box 17. See Figure 1 As shown in the figure, a group of cutting grooves are opened on the right side of the top of the cutting table 2, and the number of cutting grooves is seven. Through the setting of the cutting grooves, it is prevented that the blade 8 directly contacts the cutting table 2 during cutting and causes damage to the cutting table 2. The electric sliding table 5 drives the first motor 7 to move under the cooperation of the two sliding columns 6. The first motor 7 drives the blade 8 to move. During the movement of the blade 8, the position of the blade 8 is read through the scale on the right side of the cutting table 2. When the blade 8 moves to the specified scale, the movement stops, achieving the purpose of adjusting the cutting size. Secondly, the first electric telescopic rod 4 drives the electric sliding table 5 to move downward. The electric sliding table 5 drives the first motor 7 to move downward under the cooperation of the sliding columns 6. At the same time, the first motor 7 drives the blade 8 to rotate. The carpet on the cutting table 2 is cut by the blade 8. When the cut carpet passes through the inner cavity of the cleaning box 13, through the cooperation of the two brush plates 16, the fluff on the surface of the carpet is scraped off, achieving the purpose of self-cleaning. The scraped fluff will fall into the collection box 17, and it is collected by the collection box 17 for subsequent unified treatment.
[0025] See Figure 1As shown in the figure, a fixed plate 18 is fixedly connected to the left side of the top of the bearing plate 1. A second motor 19 is fixedly installed on the surface of the fixed plate 18. The output end of the second motor 19 is fixedly connected to a clamping block 20. One end of the winding roller 21 is inserted into the inner wall of the clamping block 20 and is fixedly connected by bolts. Through the setting of the second motor 19, the clamping block 20 can be driven to rotate. The winding roller 21 is driven to rotate by the clamping block 20. The carpet is automatically wound by the winding roller 21, improving the winding efficiency. See Figure 1 As shown in the figure, limiting plates are fixedly connected to the front end and the rear end of the right side of the top of the bearing plate 1, and the top of the limiting plate is arc-shaped. Through the setting of the two limiting plates, the winding cylinder with the wound carpet is placed to achieve the purpose of limiting, facilitating the subsequent cutting work. See Figure 2 As shown in the figure, a power supply box is fixedly connected to the right side of the top of the bottom plate 9, and a storage battery is arranged in the inner cavity of the power supply box. Through the setting of the storage battery, power is supplied to the electrical equipment to maintain the normal operation of the electrical equipment.
[0026] During use, first, the two ends of the winding cylinder with the wound carpet are placed on the limiting plates, and the limiting plates are used to limit it. Secondly, the electric sliding table 5 drives the first motor 7 to move under the cooperation of the two sliding columns 6. The first motor 7 drives the blade 8 to move. During the movement of the blade 8, the position of the blade 8 is read through the scale on the right side of the cutting table 2. When the blade 8 moves to the specified scale, the movement stops to achieve the purpose of adjusting the cutting size. Then, the first electric telescopic rod 4 drives the electric sliding table 5 to move downward. The electric sliding table 5 drives the first motor 7 to move downward under the cooperation of the sliding column 6. At the same time, the first motor 7 drives the blade 8 to rotate. The carpet on the cutting table 2 is cut by the blade 8. The cut carpet passes through the surface of the tensioning roller 12 and is input from the feed port on the right side of the cleaning box 13. Through the cooperation of the two brush plates 16 in the inner cavity of the cleaning box 13, the fluff on the surface of the carpet is scraped off to achieve the purpose of self-cleaning. The scraped fluff will fall into the inside of the collection box 17, and the collection box 17 is used to collect it for subsequent unified treatment. The cleaned carpet is output from the discharge port on the left side of the cleaning box 13 and is wound around the surface of the winding roller 21. Finally, the second motor 19 drives the clamping block 20 to rotate. The winding roller 21 is driven to rotate by the clamping block 20. The carpet is automatically wound by the winding roller 21, improving the winding efficiency. During the winding process, the second electric telescopic rod 10 can drive the concave frame 11 and the tensioning roller 12 to lift and lower to adjust the tension of the carpet during winding, further improving the winding quality.
Claims
1. A cutting device for carpet production and processing, characterized in that: The invention comprises a carrying plate (1) and a winding roller (21), wherein the top of the carrying plate (1) is fixedly connected to a cutting table (2), the surface of the right side of the cutting table (2) is provided with a scale, the right side of the carrying plate (1) is fixedly connected to a gantry (3), the top of the gantry (3) is fixedly connected to a No. 1 electric telescopic rod (4), the bottom of the No. 1 electric telescopic rod (4) is fixedly connected to an electric slide (5), both sides of the inner wall of the electric slide (5) are slidably connected to slide columns (6), and the bottom of the slide column (6) is fixedly installed with a No. 1 motor ( 7), the output end of the first motor (7) is fixedly connected to a blade (8), the left side of the top of the cutting table (2) is fixedly connected to a cleaning box (13), the top of the cleaning box (13) is movably connected to a connecting plate (14), both sides of the bottom of the connecting plate (14) and located in the inner cavity of the cleaning box (13) are fixedly connected to vertical plates (15), the inner side of the vertical plates (15) is provided with a group of brush plates (16), the number of the brush plates (16) is two, and the bottom of the inner side of the vertical plates (15) is fixedly connected to a collecting box (17).
2. A cutting device for carpet production and processing according to claim 1, characterized in that: The bottom of the bearing plate (1) is fixedly connected to support columns on all sides, and the bottom of the support columns is fixedly connected to a bottom plate (9), a No. 2 electric telescopic rod (10) is fixedly connected to the center of the top of the bottom plate (9), the top of the No. 2 electric telescopic rod (10) is fixedly connected to a concave frame (11), and a tensioning roller (12) is fixedly connected to the inner side of the concave frame (11).
3. The cutting device for carpet production and processing according to claim 1, characterized in that: A fixing plate (18) is fixedly connected to the left side of the top of the carrier plate (1), a second motor (19) is fixedly mounted on the surface of the fixing plate (18), an output end of the second motor (19) is fixedly connected to a clamping block (20), and one end of the winding roller (21) is plugged into the inner wall of the clamping block (20) and fixedly connected by bolts.
4. The cutting device for carpet production and processing according to claim 1, characterized in that: The front end and the rear end on the right side of the top of the carrying plate (1) are both fixedly connected to a limiting plate, and the top of the limiting plate is arc-shaped.
5. The cutting device for carpet production and processing according to claim 2, characterized in that: A power supply box is fixedly connected to the right side of the top of the bottom plate (9), and a storage battery is arranged in the inner cavity of the power supply box.
6. The cutting device for carpet production and processing according to claim 1, characterized in that: A group of cutting grooves is provided on the right side of the top of the cutting table (2), and the number of the cutting grooves is seven.