Modularized assembly type enclosing wall and modularized prefabricated part
Through modular design and fixed connection of preset steel plates, the existing prefabricated fence structure is solved and the problems of complex and cumbersome installation are improved, the stability and bearing capacity of the fence are ensured, and the stable connection between the base and the foundation is ensured.
Patent Information
- Application Number
- CN202420508048.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing prefabricated fence structure is complex, the installation process is cumbersome, and there is a lack of fixed structure between the base and the foundation, which poses a risk of overall collapse.
It adopts a modular design, including a base with a slot and a preset steel plate. The base is made of concrete. The prefabricated end is integrally formed with the base connection part of the preset steel plate. The steel joint end is fixedly connected to the ground pile. The wall plate is fixedly connected to the base through the wall panel connection part of the preset steel plate.
Through the modular design and the fixed connection of preset steel plates, the stability and bearing capacity of the fence structure are improved, the stable connection between the base and the foundation is ensured, and the installation complexity and manpower and material consumption are reduced.
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Figure CN222976556U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of construction, and particularly relates to a modular prefabricated wall. Background Art
[0002] As a common building element, the wall plays an important role in human society. As a physical barrier, it divides space into different areas. In the prior art, prefabricated walls have emerged. However, the existing prefabricated wall structures are complex and the installation process is cumbersome, requiring a large amount of manpower and material resources in the production and subsequent installation processes.
[0003] The prior art CN201721202485.8 provides a prefabricated wall unit and system, as Figure 9 shown, including a wall panel 100 and a wall base 200; a first groove 210 is provided at the top of the wall base, and the structure of the first groove is matched with the structure at the bottom of the wall panel. The wall panel can be embedded in the first groove and connected to the wall base to form the prefabricated wall unit;
[0004] However, the above prefabricated wall unit structure has defects. The wall panel and the wall base are only fixedly connected by using grouting materials or bolt connections. The installation between the base and the wall panel is not firm, and there is no fixed structure between the base and the foundation, posing a risk of overall collapse. Summary of the Utility Model
[0005] In view of the above problems, the utility model provides a modular prefabricated wall, which specifically includes:
[0006] A number of bases with card slots, each base including a precast end and a steel bar joint end. The precast end is fixedly connected to the inner side of the base connection part of the current preset steel plate; the steel bar joint end is fixedly connected to the outer side of the base connection part of the adjacent preset steel plate and the ground pile;
[0007] A number of preset steel plates, the preset steel plates including a wall panel connection part and a base connection part;
[0008] A number of wall panels, the wall panels are arranged in sequence according to the installation direction, and each wall panel is installed into the space surrounded by the current preset steel plate, the adjacent preset steel plate and the base between the two preset steel plates. The wall panel is fixedly connected to the wall panel connection part of the current preset steel plate.
[0009] Furthermore, the base is laid on the pile foundation platform of the building foundation. A card slot is provided on the base. First inclined surfaces and second inclined surfaces are provided on both sides of the card slot. Reinforcing steel bars are arranged inside the base, and the reinforcing steel bars penetrate through the base and extend out to form a steel bar connection head end on one side of the base.
[0010] Furthermore, the base is made of concrete, and the precast end of the base is integrally formed with the base connection part of the preset steel plate by concrete.
[0011] Furthermore, the wall panel is clamped on the base, and the thickness of the wall panel is equal to or less than the width of the card slot.
[0012] The wall panel is clamped on the base, and at least one side in the thickness direction of the wall panel is flush with the wall panel connection part of the preset steel plate on the base.
[0013] Furthermore, the wall panel connection part of the preset steel plate fits with the side surface in the thickness direction of the wall panel, the wall panel connection part of the preset steel plate is attached to the thickness direction of the wall panel, and a plurality of fixing holes are opened on the wall panel connection part of the preset steel plate. The wall panel is bolted to the preset steel plate through the plurality of fixing holes.
[0014] Furthermore, pile foundation holes are provided on the pile foundation platform, the pile foundation holes are arranged at intervals, ground piles are provided on the inner walls of the pile foundation holes, the ground piles extend out of the pile foundation platform to form connection parts, and both the reinforcing bar connection head end and the ground pile connection part are fixedly welded to the outside of the base connection part of the preset steel plate.
[0015] Furthermore, the length of the base is less than or equal to the length of the wall panel.
[0016] Furthermore, the wall panel is made of a steel skeleton decorative integrated board or a precast concrete board. The wall panel is provided with a decorative surface layer and decorative lines. The decorative lines can dry-hang decorative materials. A stepped top cap and decorative lines are provided at the top of the wall panel.
[0017] On the other hand, the present utility model provides a modular precast member for assembling the above-mentioned modular assembled enclosure wall. The modular precast member includes a preset steel plate and a base, and the precast end of the base is fixedly connected to the base connection part of the preset steel plate.
[0018] Compared with the prior art, the present utility model can at least achieve the following beneficial effects:
[0019] By providing a preset steel plate on the base and fixing it through the preset steel plate, a stable fixing effect is provided. The reinforcing bar connection head end and the ground pile connection part are jointly fixed and welded to the preset steel plate. This connection method can effectively connect the pile foundation platform and the upper structure tightly together to form a whole, improving the stability and load-bearing capacity of the entire structure. Description of the Drawings
[0020] Figure 1: Schematic diagram of the overall structure of the modular prefabricated wall of the present utility model;
[0021] Figure 2 : Schematic diagram of the unit structure of the modular prefabricated wall of the present utility model;
[0022] Figure 3 : Schematic diagram of the base structure of the modular prefabricated wall of the present utility model;
[0023] Figure 4 : Schematic diagram of the connection between the preset steel plate and the base of the modular prefabricated wall of the present utility model;
[0024] Figure 5 : Schematic diagram of the preset steel plate structure of the modular prefabricated wall of the present utility model;
[0025] Figure 6 : Schematic diagram of the wall panel structure of the modular prefabricated wall of the present utility model;
[0026] Figure 7 : Schematic diagram of the installation structure of the modular prefabricated wall of the present utility model;
[0027] Figure 8 : Partially enlarged schematic diagram of the connection structure of the modular prefabricated wall of the present utility model;
[0028] Figure 9 : Schematic diagram of the structure of the prefabricated wall in the prior art; Detailed implementation manners
[0029] The following embodiments further illustrate the content of the present utility model, but should not be construed as a limitation to the present utility model. Without departing from the spirit and essence of the present utility model, any modification or replacement made to the methods, steps or conditions of the present utility model shall fall within the scope of the present utility model.
[0030] As Figure 1 and Figure 2 shown, it is a schematic diagram of the overall structure of the modular prefabricated wall of the present utility model. A modular prefabricated wall includes a number of bases 1 with card slots. Each base includes a precast end and a steel bar joint end 102. The precast end is fixedly connected to the inner side of the base connection part of the current preset steel plate; the steel bar joint end 102 is fixedly connected to the outer side of the base connection part of the adjacent preset steel plate and the ground pile;
[0031] A number of preset steel plates 2. The preset steel plate includes a wall panel connection part 202 and a base connection part 201;
[0032] A number of wall panels 3, the wall panels are arranged in sequence according to the installation direction, and each wall panel is installed in the space enclosed by the current preset steel plate, the adjacent preset steel plate and the base 1 between the two preset steel plates, and the wall panel connection part 202 of the wall panel 3 and the current preset steel plate 2 is fixedly connected.
[0033] The base is the foundation of the enclosure wall and is usually a precast structure with card slots. This structure not only improves the stability of the base but also facilitates the installation of subsequent components. The base is divided into two parts: a precast end and a steel bar joint end. The precast end is fixedly connected to the inner side of the base connection part of the current preset steel plate, while the steel bar joint end is fixedly connected to the outer side of the base connection part of the adjacent preset steel plate and the ground pile, thus ensuring the stability of the entire enclosure wall structure. The preset steel plate is an important part of the enclosure wall, which includes a wall panel connection part and a base connection part. The wall panel connection part is used for fixedly connecting with the wall panel, and the base connection part is connected to the base. This design enables the preset steel plate to not only bear the supporting role of the enclosure wall but also facilitate modular assembly. Each component is modularly designed and can be freely combined and customized according to actual needs.
[0034] In some embodiments, as Figure 3 shown, it is a schematic structural diagram of the modular prefabricated enclosure wall base of the present utility model. The base 1 is laid on the pile foundation platform 4 of the building foundation. A card slot 101 is provided on the base 1. First inclined surface 103 and second inclined surface 104 are arranged on both sides of the card slot 101. Reinforcing steel bars are provided inside the base. The reinforcing steel bars penetrate through the base 1 and extend out on one side of the base to form a steel bar connection head end 102.
[0035] The base is uniquely designed, not only simple and beautiful in appearance but also stable in structure, with high practical value. The lower part of the base 1 is a solid design. This design not only increases the stability of the base but also helps to disperse the pressure on the ground, making the base more durable. Reinforcing steel bars are also provided inside the solid part. These reinforcing steel bars penetrate through the entire base, effectively enhancing the load-bearing capacity and impact resistance of the base. At the same time, these reinforcing steel bars also extend out on at least one side of the base to form a steel bar connection head end 102. This design not only increases the connection area between the base and the enclosure wall, improving the connection stability, but also makes the installation and disassembly of the enclosure wall more convenient and fast. In addition, the design of the card slot not only makes the connection between the enclosure wall and the base tighter but also effectively prevents the enclosure wall from shaking or shifting during use. At the same time, the inclined surface design also has a certain guiding effect, enabling the enclosure wall to smoothly slide into the card slot during assembly, greatly improving the assembly efficiency.
[0036] As Figure 4 shown, in some embodiments, the base 1 is made of concrete, and the precast end of the base 1 and the base connection part of the preset steel plate 2 are integrally formed by concrete.
[0037] In some specific implementation cases, the base 1 is made of durable concrete material. This choice is based on the excellent performance of concrete in bearing weight and dispersing pressure, enabling it to firmly support the entire structure. In addition, concrete also has excellent durability and stability, capable of withstanding the erosion of various natural environments and ensuring the safety of long-term use.
[0038] During the manufacturing process of the base 1, its precast end is integrally formed with the base connection part of the preset steel plate 2 by concrete. This connection method not only ensures the firm connection between the base and the steel plate but also improves the stability and load-bearing capacity of the overall structure. By precisely controlling the concrete pouring and curing process, it can ensure that the connection between the base and the steel plate reaches the best strength and sealing performance, thus preventing problems such as loosening or leakage during use.
[0039] This connection method between the base and the steel plate also has high construction efficiency. In the precast stage, the base and the steel plate can be manufactured simultaneously. This modular construction method not only simplifies the construction process but also reduces the construction cost and shortens the overall project duration.
[0040] In some embodiments, as Figure 5 shown, the wall panel connection part 202 of the preset steel plate 2 fits with the side surface in the thickness direction of the wall panel 2. The wall panel connection part 202 of the preset steel plate 2 is attached to the wall panel 3 in the thickness direction. A number of fixing holes 203 are provided on the wall panel connection part 202 of the preset steel plate 2, and the wall panel 3 is bolted to the preset steel plate 2 through the number of fixing holes 203.
[0041] To ensure a firm connection between the wall panel 3 and the base 1, a component called a preset steel plate 2 is required. The shape of this preset steel plate 2 matches the sides of the base 1 and the wall panel, and through its integrally formed upper and lower parts, it can closely adhere to the sides of the wall panel and the base, thus forming a solid overall structure. This effectively disperses the weight transmitted from the wall panel. At the same time, due to the shape matching, no complex adjustments are needed during installation, enabling quick positioning and greatly improving the construction efficiency. The shape of the upper part of the preset steel plate is the same as the shape of the side of the wall panel in the thickness direction. This design allows the preset steel plate to closely adhere to the side of the wall panel, thereby enhancing the stability and load-bearing capacity of the wall panel. At the same time, due to the tight fit, the gap between the wall panel and the preset steel plate is minimized, effectively preventing external factors such as weathering and corrosion from damaging the wall panel. On the upper part of the preset steel plate, several fixing holes are also opened. The existence of these fixing holes enables the wall panel to be bolted to the preset steel plate through these holes. This connection method is not only firm and reliable but also convenient for adjustment and maintenance. During the bolting process, the position and stability of the wall panel can be adjusted by adjusting the tightness of the bolts, thus ensuring the safety and stability of the entire structure. The design of this preset steel plate fully considers the actual needs of construction projects. Through shape matching, integral forming, and the setting of fixing holes, a firm connection between the wall panel and the base is achieved. This design not only improves the construction efficiency but also enhances the stability and load-bearing capacity of the wall panel, providing a strong guarantee for the safety and stability of construction projects. At the same time, this preset steel plate also has the advantages of simple structure, convenient use, and low cost.
[0042] As Figure 6 shown, the wall panel (3) is made of a steel skeleton decorative integrated board or a precast concrete board. The wall panel is provided with a decorative surface layer and decorative lines. The decorative lines can dry-hang decorative materials. The top of the wall panel (3) is provided with a stepped top cap (301) and decorative lines.
[0043] The decorative lines on the surface of the wallboard 3 are designed to be able to dry-hang decorative materials. This design not only provides a high degree of decorative freedom, but also enriches the visual effect of the wallboard. Natural stone, ceramic tiles, or modern materials such as metal plates and glass can be fixed on the surface of the wallboard by dry hanging. This installation method not only simplifies the construction process, but also improves the efficiency of material use and decorative effect. At the same time, the replaceability of dry-hanging decorative materials also makes wall decoration more flexible and convenient. The top of the wallboard 3 is provided with a stepped top cap 301. This design not only enhances the structural stability of the wallboard, but also gives it a unique visual feature. The stepped top cap 301 can effectively disperse the load-bearing pressure of the wallboard and improve the stability of the overall structure. At the same time, this design also makes the wallboard visually present a sense of hierarchy and three-dimensionality, enhancing the overall beauty of the building. The top cap can also be set separately as a decorative layer, and can be colored with stainless steel, EPS lines, aluminum veneer, etc.
[0044] In some embodiments, Figure 7 and Figure 8 As shown, Figure 8 for Figure 7 A partial enlarged view of the circled portion, the pile foundation platform 4 is provided with pile foundation holes 401, the pile foundation holes 401 are arranged at intervals, the inner walls of the pile foundation holes 401 are provided with ground piles 403, the ground piles extend out of the pile foundation platform 4 to form a ground pile connecting portion 402, the steel bar connecting head end 102 and the ground pile connecting portion 402 are fixedly welded to the outer side of the base connecting portion 201 of the preset steel plate 2.
[0045] The pile foundation platform is an important structural form used to support buildings and transfer loads to the deep soil underground. A plurality of pile foundation holes 401 arranged at intervals are provided on the pile foundation platform 4. These pile foundation holes are provided to insert pile bodies in subsequent construction, thereby forming a stable pile foundation. The arrangement of the intervals helps to ensure the uniform distribution of the pile bodies, so that the entire pile foundation platform is evenly stressed and avoids the situation of local stress concentration. On the inner wall of the pile foundation hole 401, a ground pile 403 is provided. The function of the ground pile is to enhance the bearing capacity and stability of the pile body. The extended part of the ground pile exposes the pile foundation platform 4, forming a ground pile connection part 402. The ground pile connection part is provided to be fixedly welded with the preset steel plate 3, thereby ensuring the stable connection between the pile foundation platform and the upper structure. In addition, a steel bar connection head end 102 is also provided on the base 1. The steel bar connection head end 102 and the ground pile connection part 402 are fixedly welded with the base connection part 201 of the preset steel plate 2. This connection method can effectively connect the pile foundation platform and the superstructure tightly together to form a whole, thereby improving the stability and bearing capacity of the entire structure.
[0046] Optionally, in some embodiments, the length of the base 1 is less than or equal to the length of the wall panel 3.
[0047] Optionally, in some embodiments, the wall panel 3 is snap-connected to the base 1, and the thickness of the wall panel is equal to or less than the width of the card slot 101.
[0048] In some embodiments, as Figure 4 shown, on the other hand, the present application provides a modular prefabricated part for assembling the above-mentioned modular prefabricated wall. The modular prefabricated part includes a preset steel plate and a base, and the prefabricated end of the base is fixedly connected to the base connection part of the preset steel plate.
[0049] During the production process, the preset steel plate and the base can be pre-cast together to form a stable basic structure to ensure the strength and stability of the structure. During on-site construction, the pile foundation and the modular prefabricated part are cast in concrete at one time to form an integral body, which not only ensures the structural stability but also simplifies the installation process and improves the work efficiency.
[0050] Although the present invention has been described in detail above with general descriptions, specific embodiments and experiments, on the basis of the present invention, some modifications or improvements can be made to it, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.
Claims
1. A modular assembled fence, characterized by: include: A plurality of bases (1) with slots, each of the bases comprising a prefabricated end and a steel bar joint end (102), the prefabricated end being fixedly connected to the inner side of a base connection portion (201) of a currently preset steel plate; the steel bar joint end (102) being fixedly connected to the outer side of a base connection portion (201) of an adjacent preset steel plate and to a ground pile; A plurality of preset steel plates (2), wherein the preset steel plates (2) include a wall plate connecting portion (202) and a base connecting portion (201); A plurality of wall panels (3), wherein the wall panels are arranged in sequence according to an installation direction, and each wall panel is installed in a space enclosed by the current preset steel plate, the adjacent preset steel plate, and a base (1) between two preset steel plates, and the wall panel connecting portion (202) of the wall panel (3) and the current preset steel plate (2) is fixedly connected.
2. The modular assembled fence according to claim 1, characterized in that: The base (1) is laid on a pile foundation platform (4) of a building foundation, a slot (101) is provided on the base (1), two sides of the slot (101) are provided with a first inclined surface (103) and a second inclined surface (104), and reinforcing steel bars are provided inside the base, the reinforcing steel bars penetrate the base (1) and extend out from one side of the base to form a steel bar joint end (102).
3. The modular assembled fence according to claim 2, characterized in that: The base (1) is made of concrete, and the prefabricated end of the base (1) and the base connection portion (201) of the preset steel plate (2) are concrete-formed as one piece, and are fixedly welded to the preset steel plate (2) via internal reinforcing steel bars.
4. The modular assembled fence according to claim 1, characterized in that: The wall panel (3) is clamped on the base (1), and the thickness of the wall panel (3) is equal to or smaller than the width of the clamping groove (101).
5. The modular assembled fence according to claim 1, characterized in that: The wall panel (3) is clamped on the base (1), and at least one side surface of the wall panel (3) in the thickness direction is flush with the wall panel connection portion (202) of the preset steel plate (2) on the base (1).
6. The modular assembled enclosure according to claim 4, characterized in that: The wall panel connection part (202) of the preset steel plate (2) fits with the side surface of the wall panel (3) in the thickness direction, and the wall panel connection part (202) of the preset steel plate (2) is attached to the wall panel (3) in the thickness direction. A plurality of fixing holes (203) are provided on the wall panel connection part (202) of the preset steel plate (2), and the wall panel (3) is fixedly connected to the preset steel plate (2) by bolts and welding through the plurality of fixing holes (203).
7. The modular assembled enclosure according to claim 2, characterized in that: The pile foundation platform (4) is provided with pile foundation holes (401), the pile foundation holes (401) are arranged at intervals, the inner wall of the pile foundation hole (401) is provided with ground piles (403), the ground piles extend out of the pile foundation platform (4) to form a ground pile connection part (402), and the steel bar joint end (102) and the ground pile connection part (402) are fixedly welded to the outer side of the base connection part (201) of the preset steel plate (2).
8. The modular assembled fence according to claim 1, characterized in that: The length of the base (1) is less than or equal to the length of the wall panel (3).
9. The modular assembled fence according to claim 1, characterized in that: The wall panel (3) is made of a steel frame decorative integrated panel or a concrete prefabricated panel, and has a decorative surface layer and decorative lines, on which decorative materials and components are dry-hung, and a stepped top cap (301) and decorative lines are provided on the top of the wall panel (3).
10. A modular prefabricated part for assembling a modular assembled fence according to any one of claims 1 to 9, characterized in that: The modular prefabricated component comprises a preset steel plate (2) and a base (1), wherein a prefabricated end (101) of the base (1) is fixedly connected to a base connecting portion (201) of the preset steel plate.
Citation Information
Patent Citations
Assembled enclosure unit and system
CN207406128U