Manual lifting device used during power failure of roller shutter door of battery replacing station

By designing a manual lifting device for the roller shutter door of the battery swap station, including a transmission mechanism and an elastic mechanism, the problem that the roller shutter door cannot be manually lifted and lowered when the power is off is eliminated, and a high practical manual operation function is realized in the case of power outage.

CN222976740UActive Publication Date: 2025-06-13安易行(常州)新能源科技有限公司
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Patent Information

Application Number
CN202422197383.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-13
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The roller shutter doors of existing power swap stations cannot be manually lifted and lowered when power is out, resulting in less practicality.

Method used

A device including a mounting bracket, a transmission mechanism, a drive mechanism, a steel rope bracket and a hand-pull mechanism is designed, and the manual lifting function of the roller shutter door when power is cut off is realized through the transmission mechanism and the elastic mechanism.

Benefits of technology

When the roller shutter door is powered off, the transmission shaft is connected to the roller shutter door motor shaft through spring reset by manually operating the handle. The chain buckle can be manually pulled to achieve lifting and lowering of the roller shutter door, solving the problem of power failure and improving practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a manual lifting device for a roller shutter door of a battery swap station during power failure, which comprises a mounting bracket, a transmission mechanism, a driving mechanism, a steel rope bracket and a hand pulling mechanism, the mounting bracket is arranged on one side of the roller shutter door, the driving mechanism is arranged on one side of the mounting bracket, and the steel rope bracket is arranged on the other side of the mounting bracket. The periphery of one end of the transmission mechanism is sleeved with the driving mechanism, the steel rope support is arranged on one side of the driving mechanism, and the hand pulling mechanism penetrates through the steel rope support to be connected with one end of the transmission mechanism; and the periphery of the transmission mechanism is further sleeved with an elastic mechanism, the elastic mechanism is used for resetting the rotating shaft, and the roller shutter door can be manually opened and closed under the condition that the roller shutter door is accidentally powered off.
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Description

Technical Field

[0001] The utility model belongs to the technical field of the lifting of rolling doors in battery swapping stations, and particularly relates to a manual lifting device for a rolling door in a battery swapping station when power is cut off. Background Technique

[0002] With the vigorous development of new energy vehicles, the acceptance and demand of the public for new energy vehicles are increasing day by day. A rolling door is a door in which multiple articulated door panels are connected in series and rotate up and down around a scroll above the door in a fixed slideway. The rolling door plays the same role as a wall in horizontal partitioning. It consists of multiple parts such as curtain boards, seat boards, guide rails, supports, scrolls, boxes, control boxes, rolling door machines, limiters, door lintels, button switches, and safety devices. Rolling doors need to be installed at the entrances and exits of new energy vehicle battery swapping stations to partition the entrances and exits.

[0003] However, most of the automatic rolling doors on the market at present are controlled by electricity for lifting. When a power outage occurs, there will be a problem of being unable to use, and the practicability is relatively low. Content of the Utility Model

[0004] The main technical problem to be solved by the utility model is to provide a manual lifting device for a rolling door in a battery swapping station when power is cut off, which can manually open and close the rolling door in case of accidental power cut.

[0005] To solve the above technical problem, a technical solution adopted by the utility model is: a manual lifting device for a rolling door in a battery swapping station when power is cut off, the device includes:

[0006] An installation bracket, a transmission mechanism, a driving mechanism, a steel rope bracket, and a manual pulling mechanism. The installation bracket is arranged on one side of the rolling door. The driving mechanism is arranged on one side of the installation bracket, and the driving mechanism is sleeved on the outer periphery of one end of the transmission mechanism. The steel rope bracket is arranged on one side of the driving mechanism, and the manual pulling mechanism passes through the steel rope bracket and is connected to one end of the transmission mechanism;

[0007] An elastic mechanism is further sleeved on the outer periphery of the transmission mechanism, and the elastic mechanism is used to reset the rotating shaft.

[0008] Preferably, the transmission mechanism includes a transmission shaft, an adapter, and a connecting ring. The adapter and the connecting ring are respectively arranged at both ends of the transmission shaft. A hexagonal countersunk hole is arranged at one end of the adapter away from the transmission shaft, and a clamping groove is arranged on the outer periphery of the transmission shaft along its length direction.

[0009] Preferably, the driving mechanism includes a mounting box, a driving gear and a link buckle. The mounting box is arranged on one side of the mounting bracket. The mounting box is provided with a mounting hole. One end of the transmission shaft is placed in the mounting hole. The driving gear is sleeved on this end of the transmission shaft. The link buckle is matched with the driving gear.

[0010] Preferably, the elastic mechanism includes a retaining piece and a spring. The retaining piece is sleeved on one end of the transmission shaft. The spring is sleeved on the outer periphery of the transmission shaft, and the spring is arranged between the retaining piece and the mounting box.

[0011] Preferably, the manual pulling mechanism includes a steel cable, a connecting disc, a handle and a toothed disc. One end of the steel cable is connected to the connecting ring, and the other end of the steel cable is connected to the connecting disc. The handle is arranged on one side of the connecting disc. The connecting disc is rotatably connected to the toothed disc through a central pin.

[0012] Preferably, the mounting bracket is set as a "door"-shaped mounting bracket.

[0013] The beneficial effects of the present utility model are as follows:

[0014] When the rolling shutter door is in normal operation, the handle is pressed down to pull out the transmission shaft through the steel cable, so that the transmission shaft is not connected to the rolling shutter door motor shaft. At this time, the spring is in a compressed state;

[0015] When the rolling shutter door encounters a fault and loses power, the handle is manually released. The transmission shaft is reset by the spring, so that the connecting piece with a hexagonal countersunk head hole on the transmission shaft engages with the rolling shutter door motor shaft, thereby realizing that the rolling shutter door can be lifted and lowered by manually pulling the link buckle, solving the problem that the rolling shutter door cannot be used in the case of power failure and improving its practicability. Description of the Drawings

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model Figure 1 ;

[0017] Figure 2 is Figure 1 a partially enlarged schematic diagram of part A of

[0018] Figure 3 is Figure 1 a partially enlarged schematic diagram of part B of

[0019] Figure 4 is a schematic diagram of the overall structure of the present utility model Figure 2 ;

[0020] Figure 5 is Figure 4 a partially enlarged schematic diagram of part C of

[0021] The marks of each part in the drawings are as follows:

[0022] 100. Mounting bracket

[0023] 200. Transmission mechanism; 201. Transmission shaft; 202. Adapter; 203. Connecting ring; 204. Clamping groove

[0024] 300. Driving mechanism; 301. Installation box; 302. Driving gear; 303. Chain link buckle

[0025] 400. Steel rope bracket

[0026] 500. Hand-pulling mechanism; 501. Steel rope; 502. Connecting disc; 503. Handle; 504. Toothed disc

[0027] 600. Elastic mechanism; 601. Retaining plate; 602. Spring Detailed implementation mode

[0028] The following elaborates on the preferred embodiments of the present utility model in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0029] Embodiment: Refer to Figures 1 - 5 As shown, a manually liftable device for a rolling shutter door in a power-off situation in a battery swapping station, the device includes:

[0030] A mounting bracket 100, a transmission mechanism 200, a driving mechanism 300, a steel rope bracket 400 and a hand-pulling mechanism 500. The mounting bracket 100 is arranged on one side of the rolling shutter door. The driving mechanism 300 is arranged on one side of the mounting bracket 100. The driving mechanism 300 is sleeved on the outer periphery of one end of the transmission mechanism 200. The steel rope bracket 400 is arranged on one side of the driving mechanism 300. The hand-pulling mechanism 500 passes through the steel rope bracket 400 and is connected to one end of the transmission mechanism 200;

[0031] An elastic mechanism 600 is further sleeved on the outer periphery of the transmission mechanism 200. The elastic mechanism 600 is used to reset the rotating shaft.

[0032] Further, refer to Figure 2 As shown, the transmission mechanism 200 includes a transmission shaft 201, an adapter 202 and a connecting ring 203. The adapter 202 and the connecting ring 203 are respectively arranged at both ends of the transmission shaft 201. A hexagon countersunk hole is arranged at one end of the connecting member away from the transmission shaft 201. A clamping groove 204 is arranged on the outer periphery of the transmission shaft 201 along its length direction. The clamping groove 204 is used to match with the convex ribs arranged on the connecting member to realize the clamping connection between the connecting member and the transmission shaft 201. The transmission shaft 201 and the connecting member can rotate synchronously.

[0033] In addition, the drive mechanism 300 includes an installation box 301, a drive gear 302, and a link buckle 303. The installation box 301 is arranged on one side of the installation bracket 100. The installation box 301 is provided with an installation hole, and one end of the transmission shaft 201 is placed in the installation hole. The drive gear 302 is sleeved on this end of the transmission shaft 201, and the link buckle 303 is matched with the drive gear 302.

[0034] The drive gear 302 is matched with a clamping groove 204 provided on the transmission shaft 201 through a convex rib to realize the clamping connection between the drive gear 302 and the transmission shaft 201, and the transmission shaft 201 and the drive gear 302 can rotate synchronously.

[0035] It should be particularly noted that the elastic mechanism 600 includes a retaining piece 601 and a spring 602. The retaining piece 601 is sleeved on one end of the transmission shaft 201, and the spring 602 is sleeved on the outer periphery of the transmission shaft 201, and the spring 602 is arranged between the retaining piece 601 and the installation box 301.

[0036] In addition, the hand-pulling mechanism 500 includes a steel cable 501, a connecting disk 502, a handle 503, and a gear disk 504. One end of the steel cable 501 is connected to the connecting ring 203, and the other end of the steel cable 501 is connected to the connecting disk 502. The handle 503 is arranged on one side of the connecting disk 502, and the connecting disk 502 is rotatably connected to the gear disk 504 through a central pin. The gear disk 504 is fixedly arranged on one side of the operating table, and the connecting disk 502 is rotatably arranged at the center of the gear disk 504 through a central pin. A claw is arranged at one end of the handle 503 close to the gear disk 504, and the claw is matched with the gear disk 504. After the claw of the handle 503 is clamped with the gear disk 504 by pushing the handle 503, the handle 503 can be locked, and when the handle 503 is pulled, the claw of the handle 503 disengages from the gear disk 504.

[0037] The installation bracket 100 is set as a "door"-shaped installation bracket 100 to improve the structural stability of the installation bracket 100.

[0038] Working principle:

[0039] First, in the required installation area, the installation bracket 100 is installed at the relative position of the rolling shutter door, and then the installation bracket 100 and the drive mechanism 300 are connected together with bolts. The transmission mechanism 200 is axially installed into the drive mechanism 300, and the transmission shaft 201 is manually pushed to check whether the action of the spring 602 pushing out the transmission shaft 201 is smooth without jamming. Then, the steel cable 501 is inserted into the connecting ring 203, and the handle 503 is used to operate to check whether the telescopic movement of the transmission shaft 201 is smooth without jamming. Finally, the hexagonal countersunk hole of the connecting piece arranged at the end of the transmission shaft 201 is engaged with the hexagonal shaft on the rolling shutter door.

[0040] When the rolling shutter encounters accidental power failure, the manual release handle 503 can be used to engage the hexagonal counterbore of the connecting piece provided at the end of the transmission shaft 201 with the hexagonal shaft on the rolling shutter through the reset of the spring 602, and the link buckle 303 is pulled clockwise or counterclockwise to drive the rolling shutter to open and close.

[0041] Under the normal operation state of the rolling shutter, the transmission shaft 201 is tightened by the hand-pulled steel rope 501 and the handle 503, the spring 602 on the elastic mechanism 600 is in a compressed state, and the connecting piece of the transmission shaft 201 is not connected to the rolling shutter motor shaft.

[0042] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A manual lifting device for rolling shutter doors in a battery swap station when the power is off, characterized in that: The device includes: A mounting bracket, a transmission mechanism, a driving mechanism, a steel rope bracket and a hand-pulling mechanism, wherein the mounting bracket is arranged on one side of the rolling door, the driving mechanism is arranged on one side of the mounting bracket, the driving mechanism is sleeved on the outer periphery of one end of the transmission mechanism, the steel rope bracket is arranged on one side of the driving mechanism, and the hand-pulling mechanism passes through the steel rope bracket and is connected to one end of the transmission mechanism; An elastic mechanism is also sleeved on the outer circumference of the transmission mechanism, and the elastic mechanism is used for resetting the rotating shaft.

2. According to claim 1, a manual lifting device for rolling shutter doors in a battery swap station when power is off, characterized in that: The transmission mechanism includes a transmission shaft, an adapter and a connecting ring. The adapter and the connecting ring are respectively arranged at both ends of the transmission shaft. A hexagonal countersunk hole is arranged at one end of the connecting member away from the transmission shaft, and a clamping groove is arranged on the outer periphery of the transmission shaft along its length direction.

3. According to claim 2, a manual lifting device for rolling shutter doors in a battery swap station when power is off, characterized in that: The driving mechanism includes a mounting box, a driving gear and a chain link buckle. The mounting box is arranged on one side of the mounting bracket. The mounting box is provided with a mounting hole. One end of the transmission shaft is placed in the mounting hole. The driving gear is sleeved on the end of the transmission shaft. The chain link buckle matches the driving gear.

4. The device for manually lifting the rolling shutter door of a battery swap station when the power is off according to claim 3 is characterized in that: The elastic mechanism comprises a baffle and a spring, wherein the baffle is sleeved on one end of the transmission shaft, the spring is sleeved on the outer periphery of the transmission shaft, and the spring is arranged between the baffle and the installation box.

5. The device for manually lifting the rolling shutter door of a battery swap station when the power is off according to claim 4, characterized in that: The hand-pulling mechanism includes a steel rope, a connecting disk, a handle and a toothed disk. One end of the steel rope is connected to the connecting ring, and the other end of the steel rope is connected to the connecting disk. The handle is arranged on one side of the connecting disk, and the connecting disk is rotatably connected to the toothed disk through a center pin.

6. The device for manually lifting the rolling shutter door of a battery swap station when the power is off according to claim 5, characterized in that: The mounting bracket is set as a "door" shaped mounting bracket.