Oil-free belt air compressor
By designing structures such as slide chutes, sliders, auxiliary seats and limit bolts in an oil-free belt air compressor, the movement of the pulley and the convenient replacement of the belt are achieved, solving the problems of manpower consumption and safety hazards during the replacement of traditional belts.
Patent Information
- Application Number
- CN202421910355.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When replacing the belt of the oil-free belt air compressor, personnel need to pull the sleeve and install the belt more effortlessly, which can easily lead to belt clamping and safety hazards.
An oil-free belt air compressor is designed. Through the coordination of the slide groove and the slide, the translation of the auxiliary seat and the motor, the coordination of the limit bolts and the positioning thread grooves, the movement of the pulley used by the motor is realized, and the belt sleeve and removal process is simplified.
It reduces manpower consumption when replacing belts, improves operating safety, and avoids the risk of contact between personnel and high-speed belts through the design of frame protection and net protection.
Smart Images

Figure CN222976971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil-free belt air compressors, in particular to an oil-free belt air compressor. Background Art
[0002] Oil-free belt air compressor is a high-efficiency, environmentally friendly, low-noise air compressor suitable for many different fields. It is very suitable for the medical, pharmaceutical and food processing industries that require high-quality compressed air. Since it does not require the use of lubricating oil, it can avoid oil pollution and odor pollution, ensuring the purity and hygiene of compressed air.
[0003] The transmission mode of oil-free belt air compressor is mainly belt drive, that is, the motor drives the compression components of the air compressor through the belt to compress the gas. Due to the aging and wear of the belt, it needs to be replaced on time.
[0004] When replacing the belt, since the distance between the transmission pulley used by the motor and the pulley that receives power for the compression component of the air compressor is fixed, when installing the belt between the two pulleys, personnel need to pull and put on the belt with great effort to complete the installation. The process may also easily cause the belt to pinch personnel's fingers.
[0005] Based on this, the utility model designs an oil-free belt air compressor to solve the above problems. Utility Model Content
[0006] The utility model aims to provide an oil-free belt air compressor to solve the above technical problems.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oil-free belt air compressor, comprising: a body; a mounting seat is fixedly connected to the top of the body, a slide groove is provided on the top of the mounting seat, a slider is slidably connected in the slide groove, one end of the slider is fixedly connected to an auxiliary seat, a motor is fixedly connected to the top of the auxiliary seat, an electric cylinder is fixedly connected to the top of the mounting seat, a connecting plate is fixedly connected to the top of the auxiliary seat, the telescopic end of the electric cylinder is transmission-connected to one end of the connecting plate, a positioning thread groove is provided on the top of the mounting seat, and a limiting bolt is connected between the positioning thread groove of the mounting seat and the auxiliary seat.
[0008] Preferably, an electromagnet is fixedly connected to the bottom of the mounting seat, a protective frame is provided on the top of the mounting seat, a protective net is fixedly connected to the inner wall of the protective frame, and an iron plug rod is fixedly connected to the bottom of the protective frame.
[0009] Preferably, a socket is formed on the outer wall of the mounting seat, the magnetic end of the electromagnet and one end of the iron plug rod both extend into the socket of the mounting seat, and the magnetic end of the electromagnet is magnetically connected to one end of the iron plug rod.
[0010] Preferably, a support column is fixedly connected to the outer wall of the mounting base, a grip sleeve is slidably connected to the outer wall of the support column, a plurality of adjustment holes are sequentially formed in the outer wall of the grip sleeve, and an adjustment thread groove is formed in the outer wall of the support column.
[0011] Preferably, an adjustment bolt passes through an adjustment hole of the grip sleeve, and one end of the adjustment bolt is threadedly connected to the adjustment thread groove of the support column.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: when the belt needs to be replaced, the pulley used by the motor can be moved closer to or farther away from the pulley that receives power from the air compressor compression component, and personnel can easily set and remove the belt between the two pulleys. The process saves manpower and is safer;
[0013] The protective frame and the protective net cooperate to increase the protection ability, avoiding the harm caused by personnel accidentally touching the high-speed rotating belt and pulley. When replacing the belt, the protective frame can be disassembled and assembled more quickly and conveniently by using the electromagnet;
[0014] Personnel can use the grip sleeve to move the body of the pulley and can adjust the height of the grip sleeve, making it more convenient for personnel of different heights to move the body of the pulley. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 is a schematic diagram of the overall structure of this embodiment;
[0017] Figure 2 is a schematic diagram highlighting the structure of the auxiliary seat of this embodiment;
[0018] Figure 3 is a schematic diagram highlighting the structure of the grip sleeve of this embodiment;
[0019] Figure 4 is a schematic diagram highlighting the structure of the protective frame of this embodiment;
[0020] Figure 5 is a schematic diagram highlighting the structure of the electromagnet of this embodiment.
[0021] In the drawings, the list of components represented by each reference numeral is as follows:
[0022] 1. Machine body; 2. Mounting seat; 3. Slide groove; 4. Sliding block; 5. Auxiliary seat; 6. Motor; 7. Connecting plate; 8. Electric cylinder; 9. Limit bolt; 10. Support column; 11. Grip sleeve; 12. Adjustment hole; 13. Adjustment bolt; 14. Electromagnet; 15. Guard frame; 16. Iron rod; 17. Guard net. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1-5 The utility model provides a technical solution: an oil-free belt air compressor, comprising: a body 1; a mounting seat 2 is fixedly connected to the top of the body 1, a slide groove 3 is provided on the top of the mounting seat 2, a slider 4 is slidably connected in the slide groove 3, an auxiliary seat 5 is fixedly connected to one end of the slider 4, a motor 6 is fixedly connected to the top of the auxiliary seat 5, an electric cylinder 8 is fixedly connected to the top of the mounting seat 2, a connecting plate 7 is fixedly connected to the top of the auxiliary seat 5, the telescopic end of the electric cylinder 8 is drivingly connected to one end of the connecting plate 7, a positioning thread groove is provided on the top of the mounting seat 2, and a limiting bolt 9 is connected between the positioning thread groove of the mounting seat 2 and the auxiliary seat 5;
[0025] The main components of the machine body 1 are installed through the mounting base 2. The cooperation of the slide groove 3 and the slider 4 and the electric cylinder 8 make the auxiliary base 5 and the motor 6 thereon more stable during controlled translation, and the position is not easily shifted. After the belt is replaced and the auxiliary base 5 is translated and reset to the working position of the motor 6, the auxiliary base 5 can be more stably placed in the predetermined working position through the cooperation of the limit bolt 9 and the positioning thread groove, so that the motor 6 can be stably operated and used.
[0026] Preferably, an electromagnet 14 is fixedly connected to the bottom of the mounting seat 2, a protective frame 15 is provided on the top of the mounting seat 2, a protective net 17 is fixedly connected to the inner wall of the protective frame 15, and an iron plug rod 16 is fixedly connected to the bottom of the protective frame 15;
[0027] The guard frame 15 cooperates with the guard net 17 to increase the protection capability, thereby preventing personnel from accidentally touching the high-speed rotating belt and pulley and causing injury.
[0028] Preferably, a socket is provided on the outer wall of the mounting seat 2, and the magnetic end of the electromagnet 14 and one end of the iron plug 16 both extend into the socket of the mounting seat 2, and the magnetic end of the electromagnet 14 is magnetically connected to one end of the iron plug 16;
[0029] The protective frame 15 is installed by inserting the iron insertion rod 16 into the jack of the mounting seat 2. The iron insertion rod 16 inserted into the jack is magnetically attracted by the electromagnet 14, making it not easy to fall out and ensuring the stable installation of the protective frame 15. When it is necessary to remove the protective frame 15 to replace the belt, the electromagnet 14 disconnects the magnetic attraction of the iron insertion rod 16, and the personnel can remove the protective frame 15 more quickly and conveniently.
[0030] Preferably, a support column 10 is fixedly connected to the outer wall of the mounting seat 2. A grip sleeve 11 is slidably connected to the outer wall of the support column 10. A plurality of adjustment holes 12 are sequentially formed in the outer wall of the grip sleeve 11, and an adjustment thread groove is formed in the outer wall of the support column 10.
[0031] The grip sleeve 11 is slidably sleeved on the outer wall of the support column 10. The grip sleeve 11 is matched with an adjustment thread groove of the support column 10 through a plurality of adjustment holes 12, and the height of the grip sleeve 11 can be adjusted, so that it is more convenient for personnel of more heights to move the machine body 1 of the pulley.
[0032] Preferably, an adjustment bolt 13 passes through an adjustment hole 12 of the grip sleeve 11, and one end of the adjustment bolt 13 is threadedly connected into the adjustment thread groove of the support column 10.
[0033] The adjustment bolt 13 is used to fix the grip sleeve 11 and the support column 10 after adjustment.
[0034] A specific application of this embodiment is as follows: When it is necessary to replace the belt, the limit bolt 9 can be rotated and removed, and then the auxiliary seat 5 can be controlled to translate by the electric cylinder 8, so that the pulley used by the motor 6 moves closer to the pulley that receives power from the air compressor compression component. The personnel can easily sleeved the belt between the two pulleys, and then control the pulley used by the motor 6 by the electric cylinder 8 to slowly move away from the pulley that receives power from the air compressor compression component. After reaching the predetermined position, the limit bolt 9 is re-threadedly connected between the positioning thread grooves of the auxiliary seat 5 and the mounting seat 2, and the replacement of the belt is completed. The process saves manpower and is safer within the adjustment thread groove of the support column 10.
[0035] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0036] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An oil-free belt air compressor, comprising: The machine body (1) is characterized in that a mounting seat (2) is fixedly connected to the top of the machine body (1), a slide groove (3) is provided on the top of the mounting seat (2), a slider (4) is slidably connected in the slide groove (3), one end of the slider (4) is fixedly connected to an auxiliary seat (5), a motor (6) is fixedly connected to the top of the auxiliary seat (5), an electric cylinder (8) is fixedly connected to the top of the mounting seat (2), a connecting plate (7) is fixedly connected to the top of the auxiliary seat (5), the telescopic end of the electric cylinder (8) is transmission-connected to one end of the connecting plate (7), a positioning thread groove is provided on the top of the mounting seat (2), and a limiting bolt (9) is connected between the positioning thread groove of the mounting seat (2) and the auxiliary seat (5).
2. The oil-free belt air compressor according to claim 1, characterized in that: The bottom of the mounting seat (2) is fixedly connected to an electromagnet (14), the top of the mounting seat (2) is provided with a protective frame (15), the inner wall of the protective frame (15) is fixedly connected to a protective net (17), and the bottom of the protective frame (15) is fixedly connected to an iron plug rod (16).
3. The oil-free belt air compressor according to claim 2, characterized in that: The outer wall of the mounting seat (2) is provided with an insertion hole, the magnetic end of the electromagnet (14) and one end of the iron plug rod (16) both extend into the insertion hole of the mounting seat (2), and the magnetic end of the electromagnet (14) is magnetically connected to one end of the iron plug rod (16).
4. The oil-free belt air compressor according to claim 1, characterized in that: The outer wall of the mounting seat (2) is fixedly connected to a support column (10), the outer wall of the support column (10) is slidably connected to a handle sleeve (11), the outer wall of the handle sleeve (11) is sequentially provided with a plurality of adjustment holes (12), and the outer wall of the support column (10) is provided with an adjustment thread groove.
5. The oil-free belt air compressor according to claim 4, characterized in that: An adjusting bolt (13) penetrates an adjusting hole (12) of the handle sleeve (11), and one end of the adjusting bolt (13) is threadedly connected to an adjusting thread groove of the support column (10).