Reduction gearbox clutch mechanism and intelligent cover plate and intelligent toilet using same
By adopting a matching structure of ball and depression in the gearbox clutch mechanism, the existing friction plate structure is solved, and a higher service life and structural simplicity are achieved.
Patent Information
- Application Number
- CN202422084709.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing gearbox clutch mechanism adopts a friction plate structure, which is cumbersome in assembly process and has a large wear of friction plates, which affects service life.
Using a matching structure between the ball and the recessed position, the ball remains in contact with the recessed position under the action of the elastic assembly to achieve clutch function.
The overall structure is simplified, the wear on the second clutch surface is reduced, and the service life of the product is improved.
Smart Images

Figure CN222977286U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intelligent toilets, in particular to a speed reducer clutch mechanism, an intelligent toilet cover and an intelligent toilet applying the same. Background Art
[0002] A clutch mechanism is arranged on the speed reducer used on an intelligent toilet to prevent damage to the speed reducer caused by the user forcibly manually changing the movement direction during the automatic movement of the toilet seat ring or the toilet lid. Some clutch mechanisms of the existing speed reducers adopt a friction plate structure, which requires the assembly of multiple friction plates. The assembly process is cumbersome, and the frictional force between the friction plates is large, resulting in large wear of the friction plates and affecting the service life of the mechanism. Summary of the Utility Model
[0003] The utility model aims to solve at least one of the above technical problems in the related art to a certain extent. For this purpose, the utility model provides a speed reducer clutch mechanism.
[0004] To achieve the above object, the technical solution of the utility model is as follows:
[0005] The utility model also provides an intelligent toilet cover and an intelligent toilet having the above speed reducer clutch mechanism.
[0006] The speed reducer clutch mechanism according to the first aspect embodiment of the utility model includes:
[0007] A first driving group, on which a first clutch surface is provided, and a plurality of balls distributed around its center are mounted on the first clutch surface;
[0008] A second driving group, on which a second clutch surface is provided, and a plurality of recessed positions distributed around its center are provided on the second clutch surface. The first clutch surface and the second clutch surface face each other and are coaxially arranged. Each ball is in one-to-one alignment and abuts against the recessed position, and the ball can slide relative to the second clutch surface and slide into and out of the recessed position;
[0009] An elastic component, which can drive the first clutch surface and the second clutch surface to approach each other so that the balls are kept in abutment against the recessed positions.
[0010] The speed reducer clutch mechanism according to the embodiment of the utility model has at least the following beneficial effects: The overall structure is simple. Compared with the clutch structure using friction plates, the cooperation between the balls and the recessed positions can reduce the wear of the second clutch surface and improve the service life of the product.
[0011] According to some embodiments of the present utility model, one of the first drive group and the second drive group includes a drive shaft and a first rotating part, the drive shaft and the first rotating part are coaxially arranged and rotate synchronously, and the other of the first drive group and the second drive group includes a second rotating part and a drive gear, the second rotating part and the drive gear are coaxially arranged and rotate synchronously; a first clutch surface is arranged on one of the first rotating part and the second rotating part, and a second clutch surface is arranged on the other.
[0012] According to some embodiments of the present utility model, the first rotating part is integrally formed on the drive shaft.
[0013] According to some embodiments of the present utility model, the first rotating part is coaxially sleeved on the drive shaft in a ring shape.
[0014] According to some embodiments of the present utility model, the second rotating part is integrally formed on the drive gear.
[0015] According to some embodiments of the present utility model, the middle of the drive gear is hollow to form an installation cavity, one side of the installation cavity in the axial direction of the drive gear is open to form an open side, the other side of the installation cavity in the axial direction of the drive gear is a closed side, a clamping groove is axially formed on the cavity wall of the installation cavity, the second rotating part is placed in the installation cavity and lapped on the closed side, a clamping convex that can be clamped into the clamping groove is arranged on the second rotating part, and the first clutch surface or the second clutch surface is arranged on the side of the second rotating part facing the open side.
[0016] According to some embodiments of the present utility model, it further includes a reduction gear set and a motor, and the reduction gear set is engaged between the drive gear and the motor for transmission.
[0017] According to some embodiments of the present utility model, the elastic component includes a plurality of disc springs, and the disc springs elastically push one of the first drive group and the second drive group towards the other.
[0018] The intelligent cover plate according to the second aspect embodiment of the present utility model includes a reduction gearbox clutch mechanism.
[0019] The intelligent cover plate according to the embodiment of the present utility model has at least the following beneficial effects: when the cover plate or the seat ring is interfered by an external force during the flipping process, the clutch function is stable and the structure is simple.
[0020] The intelligent toilet according to the second aspect embodiment of the present utility model includes a reduction gearbox clutch mechanism or an intelligent cover plate.
[0021] The intelligent toilet according to the embodiment of the present utility model has at least the following beneficial effects: when the cover plate or the seat ring is interfered by an external force during the flipping process, the clutch function is stable and the structure is simple.
[0022] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0024] Figure 1 is a schematic exploded view of the structure of the speed reducer clutch mechanism;
[0025] Figure 2 is a schematic view of the internal structure of the assembly of the speed reducer clutch mechanism;
[0026] Figure 3 is a schematic view of the structure of the first drive group;
[0027] Figure 4 is a schematic view of the structure of the second drive group;
[0028] Figure 5 is a schematic view of the structure of the drive gear.
[0029] Reference numerals: first drive group 100; first clutch surface 101; drive shaft 110; first rotating part 120; ball 200; second drive group 300; second clutch surface 310; recessed position 311; second rotating part 320; clamping protrusion 321; drive gear 330; installation cavity 331; opening side 332; closed side 333; card slot 334; elastic component 400; disc spring 410; reduction gear set 510; motor 520. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.
[0031] The present utility model relates to a speed reducer clutch mechanism, which includes a first drive group 100, a second drive group 300 and an elastic component 400. The speed reducer clutch mechanism is mainly applied to an intelligent cover plate and is used to drive the seat ring or the flip cover on the intelligent cover plate to automatically flip up and down. The speed reducer clutch mechanism or the intelligent cover plate is applied to an intelligent toilet.
[0032] AsFigure 1 , Figure 2 , Figure 3 and Figure 4As shown, the first drive group 100, the second drive group 300 and the elastic component 400 can all be installed in the same housing. The first drive group 100 is provided with a first clutch surface 101, and a plurality of balls 200 are installed on the first clutch surface 101. The balls 200 are distributed around the center of the first clutch surface 101, and the balls 200 can be arranged to be distributed in sequence with equal spacing. The first drive group 100 can rotate around its own rotation axis, and the center of the first clutch surface 101 is on the rotation axis of the first drive group 100. A part of the ball 200 protrudes from the first clutch surface 101. The ball 200 can rotate relative to the first clutch surface 101 when subjected to external force. The second drive group 300 is provided with a second clutch surface 310, and a plurality of recessed positions 311 are provided on the second surface, and the recessed positions 311 are distributed around the center of the second clutch surface 310, and the recessed positions 311 can be arranged to be distributed in sequence with equal spacing. The shape of the recessed position 311 is set to be a spherical concave shape. The second drive group 300 can rotate around its own rotation axis, and the center of the second clutch surface 310 is on the rotation axis of the second drive group 300. The first clutch surface 101 and the second clutch surface 310 face each other, and the first clutch surface 101 and the second clutch surface 310 are coaxially arranged. The number of recessed positions 311 can be the same as the number of balls 200, or the number of recessed positions 311 can be more than the number of balls 200. The beads of each ball 200 protruding from the first clutch surface 101 are matched one by one and abutted in the recessed positions 311. The elastic component 400 can apply an elastic force to the first drive group 100 and / or the second drive group 300, and the elastic force drives the first clutch surface 101 and the second clutch surface 310 to approach each other. In actual use, one of the first drive group 100 and the second drive group 300 is used as a power input group, and the other is used as a power output group. In this embodiment, the first drive group 100 is used as a power output group, and the second drive group 300 is used as a power input group. The second drive group 300 is connected to the motor 520 through a reduction gear group 510. The reduction gear group 510 can be meshed by multiple gears, or it can be a worm gear transmission, etc. The speed of the motor 520 is reduced by the reduction gear group 510 to drive the second drive group 300 to rotate. At this time, each ball 200 abuts against the recessed position 311, and under the elastic force of the elastic component 400, the ball 200 is kept in the recessed position 311. When the second drive group 300 rotates, the recessed position 311 and the ball 200 are used to transmit to the first drive group 100, so that the first drive group 100 and the second drive group 300 rotate synchronously and coaxially. The first drive group 100 is connected to the cover plate or seat ring of the smart cover plate or smart toilet, driving the cover plate or seat ring to flip.When the first drive group 100 and the second drive group 300 drive the cover plate to flip in a certain direction, if the user forcibly rotates the cover plate in the opposite direction, at this time, the first drive group 100 rotates relative to the second drive group 300 in the opposite direction, the ball 200 slides out of the current recess 311, the ball 200 abuts on the surface of the non-recess 311 on the second clutch surface 310, the distance between the first clutch surface 101 and the second clutch surface 310 becomes larger, the elastic component 400 is elastically compressed, and as the first drive group 100 rotates, the ball 200 slides into the next recess 311, so as to achieve the purpose of clutch. The overall structure is simple. Compared with the clutch structure using friction plates, the cooperation between the ball 200 and the recess 311 can reduce the wear of the second clutch surface 310 and improve the service life of the product.
[0033] In some embodiments of the present invention, one of the first drive group 100 and the second drive group 300 includes a drive shaft 110 and a first rotating part 120, and the other includes a second rotating part 320 and a drive gear 330. The drive shaft 110 and the first rotating part 120 are coaxially arranged, and the drive shaft 110 and the first rotating part 120 rotate synchronously. The second rotating part 320 and the drive gear 330 are coaxially arranged, and the second rotating part 320 and the drive gear 330 rotate synchronously. The first clutch surface 101 is arranged on one of the first rotating part 120 and the second rotating part 320, and the second clutch surface 310 is arranged on the other. As Figure 3 shown, in this embodiment, the first drive group 100 includes a drive shaft 110 and a first rotating part 120, the second drive group 300 includes a second rotating part 320 and a drive gear 330, the first clutch surface 101 is arranged on the first rotating part 120, and the second clutch surface 310 is arranged on the second rotating part 320. The drive gear 330 is provided with a tooth surface. The drive gear 330 is meshed with the reduction gear set 510 for transmission.
[0034] In some specific embodiments of the present invention, the first rotating part 120 can be integrally formed on the drive shaft 110. Or, as Figure 1 shown, the first rotating part 120 and the drive shaft 110 are two independent components. The first rotating part 120 is cylindrical, the first rotating part 120 is sleeved on the drive shaft 110, and the position where the drive shaft 110 is connected to the first rotating part 120 is non-circular, and can be rectangular, polygonal, etc., so that the drive shaft 110 and the first rotating part 120 can rotate synchronously.
[0035] In some specific embodiments of the present invention, the second rotating part 320 is integrally formed on the drive gear 330. It can also be, as Figure 1 、 Figure 4 and Figure 5As shown, the driving gear 330 and the second rotating part 320 are two independent components. The middle part of the driving gear 330 is hollow to form an installation cavity 331. The two sides of the installation cavity 331 in the axial direction of the driving gear 330 are an opening side 332 and a closed side 333 respectively. The opening side 332 faces the first rotating part 120. A clamping groove 334 is formed on the inner wall of the installation cavity 331, and the clamping groove 334 is formed along the axial direction of the driving gear 330. The shape of the second rotating part 320 is adapted to the shape of the installation cavity 331. A clamping protrusion 321 is provided on the second rotating part 320, and the clamping protrusion 321 protrudes along the radial direction of the second rotating part 320. The second rotating part 320 is installed in the installation cavity 331, and the clamping protrusion 321 slides into and is clamped in the clamping groove 334. The second rotating part 320 and the driving gear 330 rotate synchronously. A first clutch surface 101 or a second clutch surface 310 is provided on the side surface of the second rotating part 320 facing the opening side 332. When the first clutch surface 101 is provided on the first rotating part 120, the second clutch surface 310 is provided on the side surface of the second rotating part 320 facing the opening side 332. When the first clutch surface 101 is provided on the second rotating part 320, the first clutch surface 101 is provided on the side surface of the second rotating part 320 facing the opening side 332. Among them, the first rotating part 120 can extend into the installation cavity 331, and the first rotating part 120 can rotate relative to the installation cavity 331.
[0036] In some specific embodiments of the present invention, the elastic component can be components such as a spring, a disc spring 410, etc. As Figure 1 and Figure 2 shown, the elastic component 400 includes a plurality of disc springs 410. The disc spring 410 acts on one of the first driving group 100 and the second driving group 300, and the disc spring 410 elastically pushes one of the first driving group 100 and the second driving group 300 towards the other. The elastic component can also include an adjusting nut (not shown in the figure), and the adjusting nut is used to adjust the elastic force of the disc spring 410. In this embodiment, the adjusting nut is threadedly connected to the driving shaft 110. One end of the disc spring 410 abuts against the inner wall of the housing, and the other end abuts against the first rotating part 120. The disc spring 410 elastically pushes the first rotating part 120 towards the second rotating part 320. The adjusting nut is threadedly connected to the driving shaft 110. By rotating the adjusting nut, the axial position of the driving shaft 110 can be adjusted, that is, the distance between the first clutch surface 101 and the second clutch surface 310 can be adjusted, that is, the elastic force of the disc spring 410 can be adjusted.
[0037] In the description of this specification, the description referring to terms such as "some specific embodiments" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
[0038] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A reduction gearbox clutch mechanism, characterized in that: include: A first drive group (100), wherein the first drive group (100) is provided with a first clutch surface (101), and a plurality of balls (200) distributed around the center of the first clutch surface (101) are mounted on the first clutch surface (101); A second drive group (300), wherein the second drive group (300) is provided with a second clutch surface (310), the second clutch surface (310) is provided with a plurality of recessed positions (311) distributed around the center thereof, the first clutch surface (101) and the second clutch surface (310) face each other and are coaxially arranged, the balls (200) are aligned and abutted against the recessed positions (311) one by one, and the balls (200) are able to slide relative to the second clutch surface (310) and slide into and out of the recessed positions (311); An elastic component (400) capable of driving the first clutch surface (101) and the second clutch surface (310) to approach each other so that the rolling ball (200) remains in contact with the recessed position (311).
2. The reduction gearbox clutch mechanism according to claim 1, characterized in that: One of the first drive group (100) and the second drive group (300) comprises a drive shaft (110) and a first rotating part (120), the drive shaft (110) and the first rotating part (120) being coaxially arranged and rotating synchronously, and the other of the first drive group (100) and the second drive group (300) comprises a second rotating part (320) and a driving gear (330), the second rotating part (320) and the driving gear (330) being coaxially arranged and rotating synchronously; the first clutch surface (101) is arranged on one of the first rotating part (120) and the second rotating part (320), and the second clutch surface (310) is arranged on the other.
3. The reduction gearbox clutch mechanism according to claim 2, characterized in that: The first rotating part (120) is integrally formed on the driving shaft (110).
4. The reduction gearbox clutch mechanism according to claim 2, characterized in that: The first rotating part (120) is annularly coaxially sleeved on the driving shaft (110).
5. The reduction gearbox clutch mechanism according to claim 2, characterized in that: The second rotating portion (320) is integrally formed on the driving gear (330).
6. The reduction gearbox clutch mechanism according to claim 2, characterized in that: The middle part of the driving gear (330) is hollow to form a mounting cavity (331); the mounting cavity (331) is open on one side in the axial direction of the driving gear (330) to form an open side (332); the other side of the mounting cavity (331) in the axial direction of the driving gear (330) is a closed side (333); a cavity wall of the mounting cavity (331) is provided with a clamping groove (334) along the axial direction; the second rotating part (320) is placed in the mounting cavity (331) and overlapped on the closed side (333); a clamping protrusion (321) capable of being clamped into the clamping groove (334) is provided on the second rotating part (320); and the first clutch surface (101) or the second clutch surface (310) is provided on the side surface of the second rotating part (320) facing the open side (332).
7. The reduction gearbox clutch mechanism according to claim 2, characterized in that: It also includes a reduction gear set (510) and a motor (520), wherein the reduction gear set (510) is meshed between the driving gear (330) and the motor (520) to perform transmission.
8. The reduction gearbox clutch mechanism according to claim 1, characterized in that: The elastic component (400) comprises a plurality of disc springs (410), and the disc springs (410) elastically push one of the first drive group (100) and the second drive group (300) toward the other.
9. A smart cover, characterized in that: It includes the reduction gearbox clutch mechanism as described in any one of claims 1 to 8.
10. An intelligent toilet, characterized in that: It includes the reduction gearbox clutch mechanism described in any one of claims 1 to 8 or the smart cover plate described in claim 9.