Intelligent active electromagnetic induction shock absorber

Through the intelligent active electromagnetic induction shock absorber, the damping force of the shock absorber is dynamically adjusted by using the intelligent active electromagnetic induction system and electronic controller, the problem of poor stability and comfort in complex road conditions is solved, and a faster and more reliable shock absorption effect is achieved.

CN222977314UActive Publication Date: 2025-06-13GUANGZHOU HEIMANBA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422348771.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-06-13
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Traditional air and hydraulic active suspension systems are too complex to provide a stable and comfortable driving experience under complex road conditions and are prone to damage.

Method used

The intelligent active electromagnetic induction shock absorber is adopted, and the intelligent active electromagnetic induction system is used to monitor the acceleration sensor data in real time through an electronic controller, adjust the solenoid valve supply current, and dynamically adjust the damping force of the shock absorber to achieve a millisecond-level control reaction speed.

Benefits of technology

It achieves rapid response shock absorption on the ruggedest road surfaces, increases tire contact with the ground, reduces tire rebound, maintains vehicle stability and comfort, while improving system reliability and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

An intelligent active electromagnetic induction shock absorber relates to the field of automobile shock absorbers and comprises an oil storage barrel mechanism, a working cylinder is arranged in the middle of the oil storage barrel mechanism, and a combination of a piston rod mechanism and a piston mechanism is arranged in the working cylinder. An electromagnetic valve, an acceleration sensor and an electronic controller connected through a connecting wire harness are arranged at the middle lower part of the outer wall of the oil storage cylinder mechanism; the intelligent active electromagnetic induction system becomes an active suspension system with the fastest global response at present, damping of a shock absorber of the intelligent active electromagnetic induction system can be steplessly changed along with the intensity of a magnetic field, the reaction speed can be controlled at the millisecond level, an electronic controller can continuously monitor 1000 times within one second, and the action response is faster than that of a traditional design through a hydraulic or pneumatic valve. Even on the most rugged road surface, corresponding damper damping force is provided, the contact between tires and the ground is increased, tire rebound is reduced, and the center-of-gravity transfer and the forward-leaning and backward-leaning degree of the vehicle are controlled, so that the stability of the vehicle is maintained, and a vehicle owner can enjoy more driving fun.
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Description

Technical Field

[0001] The utility model relates to the field of vehicle shock absorbers, in particular to an intelligent active electromagnetic induction shock absorber. Background Art

[0002] At present, pneumatic and hydraulic adjustable damping vehicle shock absorbers have been widely used in various types of vehicles. When a vehicle encounters potholes or stones during driving, the vehicle shock absorber can effectively reduce and absorb the vibrations transmitted by the road surface, buffer the impact between the shock-absorbing spring and the vehicle body, improve comfort and reduce noise. It also reduces the tire noise generated between the tire and the ground. When the tire is jolted by a rough road surface, it can reduce the direct impact force on the vehicle. However, in the actual application process, it is found that traditional pneumatic and hydraulic active suspensions are too complex, and the reliability has not been solved. In summary, noise is easily generated when driving on complex road conditions, the riding comfort is poor, the effect of the buffer shock-absorbing spring is poor, and it is easily damaged. Therefore, the existing adjustable damping shock absorbers need to be further improved and optimized. For this reason, we propose an intelligent active electromagnetic induction shock absorber. Content of the Utility Model

[0003] The main purpose of the utility model is to provide an intelligent active electromagnetic induction shock absorber. The intelligent active electromagnetic induction system has become the fastest-response active suspension system in the world at present. The damping of its shock absorber can change steplessly with the strength of the magnetic field, and a millisecond-level control reaction speed can be achieved. The electronic controller can continuously monitor 1000 times within one second, and the action reaction is faster than the design of traditional hydraulic or pneumatic valves. Even on the most rugged road surface, it can provide the corresponding damping force of the shock absorber, increase the contact between the tire and the ground, reduce the tire rebound, control the transfer of the vehicle's center of gravity and the degree of pitching forward and backward, so as to maintain the stability of the vehicle. The electronic controller can analyze the data of the acceleration sensor in real time, provide the corresponding current to the solenoid valve, and when the current increases, the damping force of the shock absorber increases, that is, it feels "harder". On the contrary, when the current weakens, the shock absorber becomes "softer", calmly coping with the tests of bad road conditions and potential dangers, ensuring the stability of the vehicle body and being in full control. Under the integration of the electronic controller, while providing excellent safety performance, it allows the vehicle owner to enjoy more driving pleasures.

[0004] To achieve the above object, the technical solution adopted by the present utility model is as follows: an intelligent active electromagnetic induction shock absorber, including an oil storage cylinder mechanism, inside which a working cylinder is provided. An oil guiding mechanism is arranged on the outer surface of the working cylinder. A piston mechanism is arranged at the tail of the piston rod mechanism. A combination of the piston rod mechanism and the piston mechanism is arranged inside the working cylinder. A guiding mechanism is arranged between the upper ends of the oil storage cylinder mechanism and the working cylinder. A piston mechanism is arranged between the working cylinder and the piston rod mechanism. A bottom valve mechanism is arranged between the inner surfaces of the bottom ends of the oil storage cylinder mechanism and the working cylinder. An electromagnetic valve is arranged between the middle and lower parts of the outer wall of the oil storage cylinder mechanism and the middle and lower parts of the oil guiding mechanism. An acceleration sensor is arranged at the middle and lower parts of the outer wall of the oil storage cylinder mechanism. Corresponding wiring terminals of a wire harness are arranged at the corresponding interfaces of the electromagnetic valve and the acceleration sensor. Corresponding wiring terminals of a wire harness are arranged at the corresponding interfaces of the electronic controller.

[0005] 2. Preferably, the combination of the piston mechanism arranged at the tail of the piston rod mechanism is movably connected to the inner surface of the working cylinder through the inner through hole of the guiding mechanism, and the oil guiding mechanism arranged on the outer surface of the working cylinder is detachably connected.

[0006] 3. Preferably, the combination of the guiding mechanism is detachably connected between the inner surface of the upper end of the oil storage cylinder mechanism and the upper end of the working cylinder, and the combination of the bottom valve mechanism is detachably connected between the inner surface of its bottom end and the bottom end of the working cylinder.

[0007] 4. Preferably, the electromagnetic valve is detachably connected between the middle and lower parts of the outer wall of the oil storage cylinder mechanism and the middle and lower parts of the oil guiding mechanism. After the above steps are assembled, the required shock absorber oil is injected according to the drawing requirements, and then the upper end of the oil storage cylinder mechanism is spin-formed and flanged so that all the components inside the oil storage cylinder mechanism become integrally non-detachable.

[0008] 5. Preferably, the acceleration sensor is detachably connected to the outer surface of the middle and lower parts of the oil storage cylinder mechanism.

[0009] 6. Preferably, the corresponding wiring terminals of the wire harness are detachably connected to the corresponding interfaces of the electromagnetic valve and the acceleration sensor, and the corresponding wiring terminals of the wire harness are detachably connected to the corresponding interfaces of the electronic controller.

[0010] Compared with the prior art, the present utility model has the following beneficial effects:

[0011] The intelligent active electromagnetic induction shock absorber adopts an intelligent active electromagnetic induction system. The intelligent active electromagnetic induction system has become the world's fastest-response active suspension system at present. The damping of its shock absorber can vary steplessly with the strength of the magnetic field, enabling a millisecond-level control reaction speed. The electronic controller can continuously monitor 1000 times within one second, and its action reaction is much faster than the traditional design with hydraulic or pneumatic valves. Even on the most rugged roads, it can provide the corresponding damping force for the shock absorber, increase the contact between the tire and the ground, reduce tire rebound, control the vehicle's center-of-gravity transfer and pitching degree, so as to maintain the vehicle's stability. The electronic controller can analyze the sensor data in real time and provide the corresponding current to the solenoid valve. When the current increases, the damping force of the shock absorber increases, that is, it feels "harder"; conversely, when the current weakens, the shock absorber becomes "softer", calmly coping with the tests of bad road conditions and potential dangers, ensuring the vehicle body's stability and easy control. Under the integration of the electronic controller, while providing excellent safety performance, it allows the vehicle owner to enjoy more driving pleasure. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 FIG. is a schematic diagram of the overall structure of the intelligent active electromagnetic induction shock absorber of the present invention;

[0013] Figure 2 FIG. is a top view structure diagram of the intelligent active electromagnetic induction shock absorber of the present invention;

[0014] Figure 3 FIG. is a front view structure diagram of the intelligent active electromagnetic induction shock absorber of the present invention;

[0015] Figure 4 FIG. is a bottom view structure diagram of the intelligent active electromagnetic induction shock absorber of the present invention.

[0016] In the figures: 1. piston rod mechanism; 2. guide mechanism; 3. working cylinder; 4. piston mechanism; 5. oil storage cylinder mechanism; 6. acceleration sensor; 7. bottom valve mechanism; 8. electronic controller;

[0017] 9. wire harness; 10. oil guiding mechanism; 11. solenoid valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0019] Such as Figures 1-4As shown in the figure, the intelligent active electromagnetic induction shock absorber includes an oil storage cylinder mechanism 5, and is characterized in that: a working cylinder 3 is arranged inside the oil storage cylinder mechanism 5; an oil guiding mechanism 10 is arranged on the outer surface of the working cylinder 3; a piston mechanism 4 is arranged at the tail of the piston rod mechanism 1; a combination of the piston rod mechanism 1 and the piston mechanism 4 is arranged inside the working cylinder 3; a guide mechanism 2 is arranged between the upper end of the oil storage cylinder mechanism 5 and the upper end of the working cylinder 3; a piston mechanism 4 is arranged between the working cylinder 3 and the piston rod mechanism 1; a bottom valve mechanism 7 is arranged between the inner surface of the bottom end of the oil storage cylinder mechanism 5 and the inner surface of the bottom end of the working cylinder 3; a solenoid valve 11 is arranged between the middle and lower parts of the outer wall of the oil storage cylinder mechanism 5 and the middle and lower parts of the oil guiding mechanism 10; an acceleration sensor 6 is arranged at the middle and lower parts of the outer wall of the oil storage cylinder mechanism 5; corresponding connection terminals of the solenoid valve 11 and the acceleration sensor 6 are provided with corresponding connection terminals of a wire harness 9; and corresponding connection terminals of an electronic controller 8 are provided with corresponding connection terminals of the wire harness 9.

[0020] Further, the combination of the piston mechanism 4 arranged at the tail of the piston rod mechanism 1 is movably connected to the inner surface of the working cylinder 3 through the inner through hole of the guide mechanism 2, and the oil guiding mechanism 10 arranged on the outer surface of the working cylinder 3 is detachably connected. By adopting such an oil guiding mechanism 10, the internal space can be saved, the impact toughness and stability of the shock absorber can be improved during use, abnormal noises can be eliminated during driving on complex road conditions, and it is durable and not easily damaged.

[0021] Further, the combination of the guide mechanism 2 is detachably connected between the inner surface of the upper end of the oil storage cylinder mechanism 5 and the upper end of the working cylinder 3, and the combination of the bottom valve mechanism 7 is detachably connected between the inner surface of its bottom end and the bottom end of the working cylinder 3.

[0022] Further, the solenoid valve 11 is detachably connected between the middle and lower parts of the outer wall of the oil storage cylinder mechanism 5 and the middle and lower parts of the oil guiding mechanism 10. After the above steps are assembled, the required shock absorber oil is injected according to the drawing requirements, and then the upper end of the oil storage cylinder mechanism 5 is spin-formed and flanged so that all the components inside the oil storage cylinder mechanism 5 become integrally non-detachable.

[0023] Further, the acceleration sensor 6 is detachably connected to the outer surface of the middle and lower parts of the oil storage cylinder mechanism 5, and the acceleration sensor 6 receives the information transmitted from the ground in real time and converts it into data and transmits it to the electronic controller in real time.

[0024] Further, the corresponding connection terminals of the solenoid valve 11 and the acceleration sensor 6 are detachably connected to the corresponding connection terminals of the wire harness 9, and the corresponding connection terminals of the electronic controller 8 are detachably connected to the corresponding connection terminals of the wire harness 9. The electronic controller can analyze the acceleration sensor data in real time and provide a corresponding current to the solenoid valve. When the current becomes larger, the damping force of the shock absorber increases, that is, it feels "harder". On the contrary, when the current becomes weaker, the shock absorber becomes "softer", increasing the contact between the tire and the ground, reducing the tire rebound, and controlling the center of gravity transfer and the pitching degree of the vehicle to maintain the stability of the vehicle.

[0025] It should be noted that for the intelligent active electromagnetic induction shock absorber, this intelligent active electromagnetic induction system is currently the world's fastest-response active suspension system. When the current is switched on, the damping force of its shock absorber can vary steplessly with the strength of the magnetic field, enabling a control reaction speed in the millisecond range. The electronic controller can continuously monitor 1000 times within one second, and its action response is faster than that of traditional designs using hydraulic or pneumatic valves. Even on the most rugged roads, it can provide the corresponding damping force for the shock absorber, increase the contact between the tire and the ground, reduce tire rebound, control the vehicle's center of gravity transfer and pitching degree, so as to maintain the vehicle's stability. The electronic controller can analyze the data of the acceleration sensor in real time and provide the corresponding current to the solenoid valve. When the current increases, the damping force of the shock absorber increases, that is, it feels "harder"; conversely, when the current weakens, the shock absorber becomes "softer", calmly coping with the tests of harsh road conditions and potential dangers, ensuring the vehicle body is stable and under control. With the integration of the electronic controller, while providing excellent safety performance, it allows the vehicle owner to enjoy more driving pleasure; the standard parts used in this utility model can all be purchased from the market, and the special-shaped parts can be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as nuts and screws that are mature in the existing technology. The electronic controller, solenoid valve, acceleration sensor, wiring harness, as well as the internal high-precision parts and mechanisms are all developed and designed by professional technicians and produced by professional manufacturers.

[0026] The above shows and describes the basic principles, main features and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of this utility model and are not used to limit this utility model. Without departing from the spirit and scope of this utility model, this utility model will have various changes and improvements, and all these changes and improvements fall within the scope of this utility model claimed. The scope of protection claimed for this utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent active electromagnetic induction shock absorber, comprising an oil storage cylinder mechanism (5), characterized in that: The oil storage cylinder mechanism (5) is provided with a working cylinder (3) inside, an oil guide mechanism (10) is provided on the outer surface of the working cylinder (3), a piston mechanism (4) is provided at the tail of the piston rod mechanism (1), a combination of the piston rod mechanism (1) and the piston mechanism (4) is provided inside the working cylinder (3), a guide mechanism (2) is provided between the upper end of the oil storage cylinder mechanism (5) and the upper end of the working cylinder (3), a piston mechanism (4) is provided between the working cylinder (3) and the piston rod mechanism (1), and the oil storage cylinder mechanism A bottom valve mechanism (7) is arranged on the inner surface of the bottom end of the oil storage cylinder mechanism (5) and the inner surface of the bottom end of the working cylinder (3); a solenoid valve (11) is arranged on the middle and lower part of the outer wall of the oil storage cylinder mechanism (5) and the middle and lower part of the oil guide mechanism (10); an acceleration sensor (6) is arranged on the middle and lower part of the outer wall of the oil storage cylinder mechanism (5); corresponding connection terminals of the wiring harness (9) are arranged on the corresponding interfaces of the solenoid valve (11) and the acceleration sensor (6); and corresponding connection terminals of the wiring harness (9) are arranged on the corresponding interfaces of the electronic controller (8).

2. The intelligent active electromagnetic induction shock absorber according to claim 1 is characterized in that: The tail of the piston rod mechanism (1) is provided with a piston mechanism (4) which is movably connected to the inner surface of the working cylinder (3) through an internal through hole of the guide mechanism (2), and the outer surface of the working cylinder (3) is provided with an oil guide mechanism (10) which is detachably connected.

3. The intelligent active electromagnetic induction shock absorber according to claim 1 is characterized in that: The inner surface of the upper end of the oil storage barrel mechanism (5) is detachably connected to the upper end of the working cylinder (3) provided with a guide mechanism (2), and the inner surface of the lower end of the oil storage barrel mechanism (5) is detachably connected to the lower end of the working cylinder (3) provided with a bottom valve mechanism (7).

4. The intelligent active electromagnetic induction shock absorber according to claim 1 is characterized in that: The lower middle part of the outer wall of the oil storage cylinder mechanism (5) and the lower middle part of the oil guide mechanism (10) are provided with a solenoid valve (11) which is detachably connected. After the above steps are assembled, the required shock absorber oil is injected according to the requirements of the drawing, and then the upper end of the oil storage cylinder mechanism (5) is spun and flanged so that all the internal parts of the oil storage cylinder mechanism (5) are integrally connected and cannot be detached.

5. The intelligent active electromagnetic induction shock absorber according to claim 1 is characterized in that: An acceleration sensor (6) is detachably connected and arranged on the outer surface of the lower end of the oil storage cylinder mechanism (5).

6. The intelligent active electromagnetic induction shock absorber according to claim 1 is characterized in that: The corresponding interfaces of the solenoid valve (11) and the acceleration sensor (6) are provided with corresponding wiring terminals of the wiring harness (9) for detachable connection, and the corresponding interface of the electronic controller (8) is provided with corresponding wiring terminals of the wiring harness (9) for detachable connection.