PE pipe with toughening performance

By installing a multi-layer protective layer on the outside of the PE die tube body, the problem of shortening the service life of the existing PE tube under the influence of various environmental factors is solved, and the effect of low temperature resistance, compression resistance, corrosion resistance and thermal insulation is achieved, and the service life of the pipeline is extended.

CN222977632UActive Publication Date: 2025-06-13HEILONGJIANG JIUDE PIPE IND CO LTD
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Patent Information

Application Number
CN202420935387.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-06-13
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing PE pipes are buried or exposed to external environments and are easily affected by a variety of factors, resulting in a shortened service life and it is difficult to meet the requirements of anti-corrosion, waterproof and leakage.

Method used

A PE tube with toughening performance is designed. By fixing the protective layer on the outside of the core tube body, including an impact-resistant layer, a flexible layer, a corrosion-resistant layer, a thermal insulation layer, a waterproof layer and a water storage layer, the materials and structures of each layer are fixedly connected to each other to form a multi-layer protection effect.

Benefits of technology

Through the multi-layer protection structure, the low temperature resistance, compression resistance, corrosion resistance and thermal insulation properties of PE pipes are enhanced, effectively preventing water leakage and leakage, and extending the service life of the pipe.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222977632U_ABST
    Figure CN222977632U_ABST
Patent Text Reader

Abstract

The utility model discloses a PE pipe with toughening performance, and belongs to the technical field of PE pipes. The impact-resistant layer on the outer side of the core pipe body is made of a polyvinyl chloride material, the overall low-temperature resistance is higher, meanwhile, the surface of the impact-resistant layer can be hardened under the low-temperature condition, at the moment, the impact-resistant layer is supported through the flexible layer, better shock absorption and pressure resistance are provided for the impact-resistant layer, and the anti-corrosion layer is arranged below the flexible layer, so that the anti-corrosion performance is better. The corrosion resistance of the pipe core body is improved, the service life of the pipe core body is prolonged, meanwhile, through the double heat preservation effects of asbestos and asphalt paint in the heat preservation layer, the low-temperature influence on the core pipe body is reduced, and meanwhile the waterproof layer effectively prevents the situation that when a pipeline is broken and water leakage occurs, the core pipe body is directly influenced; and the water storage layer can collect permeated water, the water is isolated from the core pipe body, and normal use of the core pipe body is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PE pipes, in particular to a PE pipe with toughening performance. Background Art

[0002] PE is polyethylene plastic, which is one of the most basic plastics. Plastic bags, food wraps, etc. are all made of PE.

[0003] As the current mainstream underground and municipal household water pipes, PE pipes need to have the functions of anti-corrosion, waterproofing, and anti-leakage. However, since some parts of the PE pipes need to be buried underground and some are exposed to the external environment, there are many factors to be overcome, which greatly affects the service life of the PE pipes. Content of the Utility Model

[0004] Purpose of the utility model: To provide a PE pipe with toughening performance to solve the above problems existing in the prior art.

[0005] Technical solution: A PE pipe with toughening performance includes a core pipe body, and a protective layer is fixedly installed on the outer side of the core pipe body;

[0006] The protective layer includes an impact-resistant layer, a flexible layer, an anti-corrosion layer, a heat-insulating layer, a waterproof layer, and a water storage layer. The impact-resistant layer is arranged on the outermost side of the core pipe body. The flexible layer, the anti-corrosion layer, the heat-insulating layer, the waterproof layer, and the water storage layer are arranged in sequence and are fixedly connected to each other pairwise. The water storage layer is fixedly connected to the core pipe body.

[0007] In a further embodiment, the material of the impact-resistant layer is polyvinyl chloride.

[0008] In a further embodiment, the flexible layer is closely attached to the impact-resistant layer, and materials such as softeners and silicone oil are added to the flexible layer.

[0009] In a further embodiment, a cured silicone resin material is coated on the surface of the anti-corrosion layer.

[0010] In a further embodiment, asbestos for heat preservation is arranged in the heat-insulating layer, and bituminous paint is poured around the asbestos, and the bituminous paint fills the heat-insulating layer.

[0011] In a further embodiment, a leakage-proof nano material is filled and coated on the surface of the waterproof layer.

[0012] In a further embodiment, the inside of the water storage layer is hollow and has a height of 2 - 3 mm.

[0013] Advantageous Effects:

[0014] The PVC material used for the impact-resistant layer on the outer side of the core pipe body has stronger overall low-temperature resistance. At the same time, the surface of the impact-resistant layer will harden at low temperatures. At this time, the flexible layer supports the impact-resistant layer, providing better shock absorption and compressive resistance for the impact-resistant layer. An anti-corrosion layer is provided below the flexible layer to increase the corrosion resistance of the core pipe body and extend the service life of the core pipe body. At the same time, through the double heat preservation effect of asbestos and bituminous paint in the heat preservation layer, the low-temperature impact on the core pipe body is reduced. At the same time, when the waterproof layer effectively prevents water leakage caused by pipeline rupture, it directly affects the core pipe body, and the water storage layer can collect the infiltrated water and isolate the water from the core pipe body to ensure the normal use of the core pipe body. Brief Description of the Drawings

[0015] Figure 1 is the overall view of the present invention.

[0016] The reference numerals are: 1, impact-resistant layer; 2, flexible layer; 3, anti-corrosion layer; 4, heat preservation layer; 5, waterproof layer; 6, water storage layer; 7, core pipe body. Detailed Description of the Preferred Embodiment

[0017] In the following description, numerous specific details are given to provide a more thorough understanding of the present invention.

[0018] However, it will be apparent to those skilled in the art that the present invention may be practiced without one or more of these details.

[0019] In other instances, some well-known technical features are not described in order to avoid obscuring the present invention.

[0020] As Figure 1 shown, a PE pipe with toughening performance is composed of an impact-resistant layer 1, a flexible layer 2, an anti-corrosion layer 3, a heat preservation layer 4, a waterproof layer 5, a water storage layer 6, and a core pipe body 7.

[0021] As Figure 1 shown, a protective layer is fixedly installed on the outer side of the core pipe body 7;

[0022] The protective layer includes an impact-resistant layer 1, a flexible layer 2, an anti-corrosion layer 3, a heat preservation layer 4, a waterproof layer 5, and a water storage layer 6. The impact-resistant layer 1 is arranged on the outermost side of the core pipe body 7. The flexible layer 2, the anti-corrosion layer 3, the heat preservation layer 4, the waterproof layer 5, and the water storage layer 6 are arranged in sequence and fixedly connected to each other pairwise. The water storage layer 6 is fixedly connected to the core pipe body 7.

[0023] The material of the impact-resistant layer 1 is made of polyvinyl chloride. The polyvinyl chloride material can withstand temperatures from -60°C to 60°C. The temperature it can withstand can adapt to the temperature differences in most regions. In some southern regions with relatively small temperature differences, the material of the impact-resistant layer 1 can also be made of ethylene-propylene monomer copolymer, i.e., ethylene-propylene rubber, which has better overall performance than polyvinyl chloride but is not as good as polyvinyl chloride in terms of low-temperature resistance. Therefore, it cannot be promoted in cities with large temperature differences in the north.

[0024] The flexible layer 2 is closely attached to the impact-resistant layer 1, and materials such as softeners and silicone oil are added to the flexible layer 2. By adding materials such as softeners or silicone oil, the flexible layer 2 can be softened, making the flexible layer 2 fit the impact-resistant layer 1 better, providing better protection for the impact-resistant layer 1, and having better supporting force and inclusiveness.

[0025] The surface of the anti-corrosion layer 3 is coated with a cured silicone resin material.

[0026] Asbestos for heat preservation is provided in the heat-insulating layer 4, and bituminous paint is poured around the asbestos, and the bituminous paint fills the heat-insulating layer 4.

[0027] The surface of the waterproof layer 5 is coated with a leak-proof nano material.

[0028] The inside of the water storage layer 6 is hollow and has a height of 2 - 3 mm. When there is a small leak in the above-mentioned protective layer, in the form of drip leakage with a slow leakage speed, after the water enters the water storage layer 6, it can spread to both sides, realizing the storage of a small amount of water, effectively preventing the core pipe body 7 from being directly eroded by external liquids and causing damage to the core pipe body 7.

[0029] The working principle of this utility model is as follows:

[0030] The polyvinyl chloride material used for the impact-resistant layer 1 on the outer side of the core pipe body 7 has stronger overall low-temperature resistance. At the same time, the surface of the impact-resistant layer 1 will harden at low temperatures. At this time, the flexible layer 2 supports the impact-resistant layer 1, providing better shock absorption and compressive resistance for the impact-resistant layer 1. The anti-corrosion layer 3 is arranged below the flexible layer 2 to increase the corrosion resistance of the pipe core body and extend the service life of the pipe core body. At the same time, through the double heat-insulating effects of asbestos and bituminous paint in the heat-insulating layer 4, the low-temperature impact on the core pipe body 7 is reduced. At the same time, when the waterproof layer 5 effectively prevents water leakage caused by pipeline rupture, it can directly prevent the core pipe body 7 from being affected. The water storage layer 6 can collect the infiltrated water and isolate the water from the core pipe body 7 to ensure the normal use of the core pipe body 7.

[0031] The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various equivalent transformations can be made to the technical solutions of the present utility model, and these equivalent transformations all belong to the protection scope of the present utility model.

Claims

1. A PE pipe with enhanced toughness, comprising a core pipe body (7), characterized in that: A protective layer is fixedly installed on the outer side of the core tube body (7); The protective layer comprises an impact-resistant layer (1), a flexible layer (2), an anti-corrosion layer (3), a thermal insulation layer (4), a waterproof layer (5) and a water storage layer (6); the impact-resistant layer (1) is arranged on the outermost side of the core tube body (7); the flexible layer (2), the anti-corrosion layer (3), the thermal insulation layer (4), the waterproof layer (5) and the water storage layer (6) are arranged in sequence and are fixedly connected in pairs; and the water storage layer (6) is fixedly connected to the core tube body (7).

2. A PE pipe with enhanced toughness as claimed in claim 1, characterized in that: The impact-resistant layer (1) is made of polyvinyl chloride.

3. A PE pipe with enhanced toughness as claimed in claim 1, characterized in that: The surface of the anti-corrosion layer (3) is coated with a cured organic silicon resin material.

4. A PE pipe with enhanced toughness as claimed in claim 1, characterized in that: Asbestos for heat preservation is arranged in the heat preservation layer (4), and asphalt paint is poured around the asbestos, and the asphalt paint fills the heat preservation layer (4).

5. A PE pipe with enhanced toughness as claimed in claim 1, characterized in that: The surface of the waterproof layer (5) is coated with anti-leakage nanometer material.

6. A PE pipe with enhanced toughness as claimed in claim 1, characterized in that: The water storage layer (6) is hollow inside and has a height of 2-3 mm.