Inspection device for various flanges

By designing an inspection device including supporting disc, inspection table, guide column, slider, dial meter, driving wheel, driven wheel and driving motor, the problem of inconvenience in traditional devices when adjusting the detected parts is solved, and fast and high-precision inspection of a variety of flanges is achieved.

CN222978747UActive Publication Date: 2025-06-13山西新世纪锻造股份有限公司
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Patent Information

Application Number
CN202421954175.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-13
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Traditional inspection devices used for a variety of flanges are inconvenient when adjusting the detected parts, resulting in limited inspection accuracy and slow measurement speed.

Method used

An inspection device including a supporting disc, inspection table, guide column, slide, dial, driving wheel, driven wheel and driving motor are designed. By placing the flange on the inspection table, the skateboard drives the dial and guide columns to adjust, the driving motor drives the driving wheel and the driven wheel, so that the guide column rotates in the same direction, achieving flexible and automatic adjustment of the inspection part of the flange.

Benefits of technology

The device can quickly adjust the inspected part of the flange, improve the inspection speed and accuracy, and avoid detection data errors caused by flange shaking.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222978747U_ABST
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Abstract

The utility model relates to the technical field of flange inspection, and discloses an inspection device for various flanges, which comprises a supporting disc and an arranged inspection bench, and a guide column is additionally arranged on one side of the top of the supporting disc; a dial indicator is mounted in the center of the outer side of the bottom of the sliding plate; a connecting rod is connected between the annular toothed plate and the guide column, a driving wheel is additionally arranged in the center of an inner cavity of the annular toothed plate, driven wheels are meshed with the periphery of the driving wheel and meshed with the annular toothed plate, and the driving wheel is coaxially connected with a driving motor. According to the inspection device for the various flanges, the flanges are placed at the top of the inspection bench, the sliding plate can drive the dial indicator to slide up and down along the guide column, the inspected parts of the flanges can be adjusted, meanwhile, the driving motor drives the driving wheel, the driving wheel drives the driven wheel, and the guide column rotates in the same direction along with the driven wheel at the top of the supporting disc through the connecting rod. And the guide column can be automatically adjusted on the top of the supporting disc conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange inspection, and particularly relates to an inspection device for various flanges. Background Technique

[0002] A flange, also known as a flange convex disc or a flange, is an annular structure used for connecting components such as equipment and pipelines. A flange is a part for connecting between shafts, used for connecting between pipe ends, and there are also flanges used at the inlets and outlets of equipment for connecting between two equipment. At the same time, it is widely used in fields such as construction, light and heavy industries, plumbing, and electric power, and is an important component for connecting equipment or components such as pipelines, valves, and pumps. As an important component for pipeline connection, there are various types of flanges, and each type has its specific application scenarios and characteristics. To ensure quality, safety, and reliability, it is necessary to inspect flanges.

[0003] Common inspection devices for various flanges are usually composed of structures such as a support assembly, a fixing device, a detection and measurement system, a control system, and an auxiliary system. First, the flange is fixed through the support assembly and the fixing device, and then the detection and measurement system is driven by the control system and the auxiliary system to detect and measure the flange, so as to obtain the detection and measurement data of the flange.

[0004] Traditional inspection devices for various flanges usually use measuring tools, such as calipers, tape measures, or vernier calipers, etc. to inspect flanges and obtain the inspection data of flanges, which not only limits the inspection accuracy but also makes the measurement speed slow. To solve the above problems, some inspection devices for various flanges add a detection and measurement system to the device, and the detection and measurement system is composed of structures such as a detection device, a probe, and a measuring instrument, and then inspect the flange, which not only improves the inspection accuracy but also improves the measurement speed. However, in this way, since the flange is usually fixed on the inspection device to ensure the accuracy of the detection data, and the detection structure is usually fixed on the inspection device, it is not convenient to adjust the detected part of the flange. Therefore, an inspection device for various flanges is proposed. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an inspection device for various flanges to solve the technical problem that it is not convenient to adjust the detected part of the flange.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An inspection device for various flanges, comprising:

[0007] A support disc, and an inspection table arranged at the center of the top of the support disc, and a guide post is additionally arranged on one side of the top of the support disc;

[0008] The skateboard is arranged at the upper part of the central position on the outer surface of the guide post, and a dial indicator is installed at the central position on the outer side of the bottom of the skateboard;

[0009] The annular toothed plate is arranged directly below the bottom of the support disc, and a connecting rod is connected between the annular toothed plate and the guide post. A driving wheel is additionally arranged at the center of the inner cavity of the annular toothed plate. Driven wheels are meshed around the driving wheel, and the driven wheels are meshed with the tooth blocks on the inner wall of the annular toothed plate. The bottom of the driving wheel is coaxially connected with a driving motor. By placing the flange at the center of the top of the inspection table, the skateboard can drive the dial indicator to slide up and down along the outer surface of the guide post. At the same time, the driving motor drives the driving wheel, and the driving wheel drives the driven wheels, so that the guide post rotates in the same direction as the driven wheels on the top of the support disc through the connecting rod. On the one hand, the inspected part of the flange can be adjusted; on the other hand, it is convenient to automatically adjust the guide post and its connection structure on the top of the support disc, thereby improving the inspection speed of the flange.

[0010] Preferably, guide rods are additionally arranged on both sides of the central position in the inner cavity of the inspection table, and the outer ends of the guide rods penetrate through the inner wall of the inspection table and extend outwards. The guide rods can move along the inspection table.

[0011] Preferably, a fixed cone head is installed at the inner end of the guide rod, and a return spring is sleeved on the surface of the guide rod. The two ends of the return spring are respectively in contact with the inner wall of the inspection table and the fixed cone head. After the flange is placed at the center of the top of the inspection table, the guide rod drives the fixed cone head to closely fit the surface of the flange under the action of the return spring. On the one hand, it can inspect various flanges within a certain range; on the other hand, it can fix the flange and ensure the stability of the flange inspection, thereby avoiding the phenomenon of flange shaking and incorrect detection data.

[0012] Preferably, a rotating head is rotatably connected to the central position at the top of the guide post, and sliding grooves are vertically formed at the center positions on the front and back of the guide post. It can drive the rotating head to rotate on the top of the guide post and adjust the rotation direction of the rotating head.

[0013] Preferably, a threaded lead screw is vertically additionally arranged at the central position in the inner cavity of the guide post and is coaxially connected with the rotating head. A sliding block is sleeved on the upper part of the surface of the threaded lead screw and is connected to the skateboard through the sliding groove. The rotating head drives the threaded lead screw to rotate on the guide post, and the sliding block drives the skateboard to slide up and down along the sliding groove according to the rotation direction of the threaded lead screw, thereby ensuring the stability of the sliding block and the dial indicator on the guide post.

[0014] Preferably, the driving wheel and the driven wheels are rotatably connected to the bottom of the support disc, and support columns are additionally arranged on both sides of the bottom of the annular toothed plate. When the driving wheel and the driven wheels rotate, they will not drive the support disc to rotate, and the annular toothed plate can rotate on the support columns, ensuring the stability of the annular toothed plate.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] For the inspection device for various flanges, by placing the flange at the center of the top of the inspection table, the sliding plate can drive the dial indicator to slide up and down along the outer surface of the guide post, so as to adjust the inspected part of the flange. At the same time, the driving motor drives the driving wheel, and the driving wheel drives the driven wheel, so that the guide post rotates in the same direction as the driven wheel on the top of the supporting disc through the connecting rod. It is convenient to automatically adjust the guide post and its connection structure on the top of the supporting disc, thereby improving the inspection speed of the flange. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 is a schematic diagram of the inspection table and its connection structure of the utility model;

[0019] Figure 3 is a schematic diagram of the internal structure of the cross-section of the guide post of the utility model;

[0020] Figure 4 is a schematic diagram of the annular toothed plate and its connection structure of the utility model.

[0021] In the figure: 1, supporting disc; 2, inspection table; 3, guide rod; 4, fixed cone head; 5, return spring; 6, guide post; 7, rotating head; 8, chute; 9, sliding plate; 10, dial indicator; 11, threaded lead screw; 12, sliding block; 13, connecting rod; 14, annular toothed plate; 15, driving wheel; 16, driven wheel; 17, driving motor; 18, support column. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model provides a technical solution, an inspection device for various flanges, including: Please refer to Figure 1 , a supporting disc 1, and an inspection table 2 arranged at the center of the top of the supporting disc 1, and a guide post 6 is additionally provided on one side of the top of the supporting disc 1;

[0024] A sliding plate 9 is arranged at the upper part of the central position of the outer surface of the guide post 6, and a dial indicator 10 is installed at the central position of the outer side of the bottom of the sliding plate 9;

[0025] Please refer to Figure 4 , the annular tooth plate 14 is arranged directly below the bottom of the support disc 1, and a connecting rod 13 is connected between the annular tooth plate 14 and the guide post 6. A driving wheel 15 is additionally provided at the center of the inner cavity of the annular tooth plate 14. A driven wheel 16 meshes with the periphery of the driving wheel 15, and the driven wheel 16 meshes with the tooth blocks on the inner wall of the annular tooth plate 14. The bottom of the driving wheel 15 is coaxially connected with a driving motor 17. By placing the flange at the center of the top of the inspection table 2, the slide plate 9 can drive the dial indicator 10 to slide up and down along the outer surface of the guide post 6. At the same time, the driving motor 17 drives the driving wheel 15, and the driving wheel 15 drives the driven wheel 16, so that the guide post 6 rotates in the same direction as the driven wheel 16 on the top of the support disc 1 through the connecting rod 13. On the one hand, the inspected part of the flange can be adjusted; on the other hand, it is convenient to automatically adjust the guide post 6 and its connection structure on the top of the support disc 1, thereby improving the inspection speed of the flange.

[0026] Please refer to Figure 2 , guide rods 3 are additionally provided on both sides of the center position of the inner cavity of the inspection table 2, and the outer ends of the guide rods 3 penetrate through the inner wall of the inspection table 2 and extend outwards. The guide rods 3 can move along the inspection table 2. A fixed cone head 4 is installed at the inner end of the guide rod 3, and a return spring 5 is sleeved on the surface of the guide rod 3. The two ends of the return spring 5 are respectively in contact with the inner wall of the inspection table 2 and the fixed cone head 4. After the flange is placed at the center of the top of the inspection table 2, the guide rod 3 drives the fixed cone head 4 to closely fit the surface of the flange under the action of the return spring 5. On the one hand, it can inspect various flanges within a certain range; on the other hand, it can fix the flange and ensure the stability of the flange inspection, thereby avoiding the phenomenon of flange shaking and incorrect detection data.

[0027] Please refer to Figure 3 , a rotating head 7 is rotatably connected to the center position of the top of the guide post 6, and a chute 8 is vertically opened at the center position of the front and back of the guide post 6. It can drive the rotating head 7 to rotate on the top of the guide post 6 and adjust the rotation direction of the rotating head 7. A threaded lead screw 11 is vertically added at the center position of the inner cavity of the guide post 6 and is coaxially connected with the rotating head 7. A sliding block 12 is sleeved on the upper part of the surface of the threaded lead screw 11 and is connected to the slide plate 9 through the chute 8. The rotating head 7 drives the threaded lead screw 11 to rotate on the guide post 6, and the sliding block 12 drives the slide plate 9 to slide up and down along the chute 8 according to the rotation direction of the threaded lead screw 11, thereby ensuring the stability of the sliding block 12 and the dial indicator 10 on the guide post 6.

[0028] Please refer to Figure 4, the driving wheel 15 and the driven wheel 16 are rotatably connected to the bottom of the support disc 1, and support columns 18 are additionally provided on both sides of the bottom of the annular tooth plate 14. When the driving wheel 15 and the driven wheel 16 rotate, they will not drive the support disc 1 to rotate, while the annular tooth plate 14 can rotate on the support columns 18, ensuring the stability of the annular tooth plate 14.

[0029] In this solution: By placing the flange at the center of the top of the inspection table 2, the slide plate 9 can drive the dial indicator 10 to slide up and down along the outer surface of the guide post 6. At the same time, the driving motor 17 drives the driving wheel 15, and the driving wheel 15 drives the driven wheel 16, so that the guide post 6 rotates in the same direction as the driven wheel 16 on the top of the support disc 1 through the connecting rod 13. After placing the flange at the center of the top of the inspection table 2, the guide rod 3 drives the fixed cone head 4 to closely fit the surface of the flange under the action of the return spring 5. The rotating head 7 drives the threaded lead screw 11 to rotate on the guide post 6, and the sliding block 12 drives the slide plate 9 to slide up and down along the chute 8 according to the rotation direction of the threaded lead screw 11.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inspection device for various flanges, characterized in that: include: A supporting disc (1), and an inspection table (2) arranged at the center of the top of the supporting disc (1), and a guide column (6) is additionally provided on one side of the top of the supporting disc (1); A slide plate (9) is arranged at the upper center of the outer surface of the guide column (6), and a dial indicator (10) is installed at the center of the outer bottom of the slide plate (9); An annular toothed plate (14) is arranged directly below the bottom of the supporting disc (1) and is connected to the guide column (6) via a connecting rod (13). A driving wheel (15) is provided at the center of the inner cavity of the annular toothed plate (14). A driven wheel (16) is meshed around the driving wheel (15). The driven wheel (16) is meshed with tooth blocks on the inner wall of the annular toothed plate (14). A driving motor (17) is coaxially connected to the bottom of the driving wheel (15).

2. The inspection device for various flanges according to claim 1, characterized in that: Guide rods (3) are provided on both sides of the center of the inner cavity of the inspection table (2), and the outer ends of the guide rods (3) penetrate the inner wall of the inspection table (2) and extend outwards.

3. The inspection device for various flanges according to claim 2, characterized in that: A fixed cone head (4) is installed at the inner end of the guide rod (3), and a return spring (5) is sleeved on the surface of the guide rod (3), and the two ends of the return spring (5) are respectively in contact with the inner wall of the inspection table (2) and the fixed cone head (4).

4. The inspection device for various flanges according to claim 1, characterized in that: The top center position of the guide column (6) is rotatably connected to a rotating head (7), and a sliding groove (8) is vertically provided at the center position of the front and back sides of the guide column (6).

5. The inspection device for various flanges according to claim 4, characterized in that: A threaded screw (11) is vertically provided at the center of the inner cavity of the guide column (6) and is coaxially connected to the rotating head (7). A sliding block (12) is sleeved on the upper surface of the threaded screw (11) and is connected to the sliding plate (9) via a sliding groove (8).

6. The inspection device for various flanges according to claim 1, characterized in that: The driving wheel (15) and the driven wheel (16) are rotatably connected to the bottom of the supporting disc (1), and support columns (18) are provided on both sides of the bottom of the annular gear plate (14).