Non-ferrous metal test sampler

Abstract

The utility model relates to the technical field of nonferrous metal sampling, and discloses a nonferrous metal test sampler. According to the non-ferrous metal test sampler, through the arrangement of the lifting mechanism, the grinding mechanism and the flattening mechanism, an electric telescopic rod A is started to drive the lifting table to ascend to the position making contact with a top cover and stop, a metal solution flows into a collecting box in the lifting table along a funnel column, and the electric telescopic rod A stretches out and draws back up and down till the metal solution in the collecting box is evenly distributed; an electric telescopic rod A moves upwards to a certain height, an electric telescopic rod B moves forwards, a rotating shaft is inserted into a lifting table, a connecting rod screw is unscrewed, the electric telescopic rod B and a servo motor A drive the lifting table to move forwards and rotate, and metal falls onto a polishing rod to be subjected to surface polishing rolling; when the sample rolls on the base, the hydraulic rod strikes and flattens the metal, and the surface of the sample is smooth and flat as much as possible through multiple operations, so that the accuracy and repeatability of the test are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of non-ferrous metal sampling, in particular to a non-ferrous metal chemical analysis sampler. Background Technique

[0002] Non-ferrous metals, in the narrow sense, non-ferrous metals are also known as non-ferrous metals, which are the general term for all metals except iron, manganese, and chromium. In the broad sense, non-ferrous metals also include non-ferrous alloys. Non-ferrous alloys are alloys composed of a non-ferrous metal as the matrix (usually more than 50%) and one or more other elements added. Non-ferrous metals usually refer to all metals except iron (sometimes also excluding manganese and chromium) and ferrous alloys. Non-ferrous metals can be divided into heavy metals (such as copper, nickel, zinc), light metals (such as aluminum, magnesium), precious metals (such as gold, silver, platinum), and rare metals (such as tungsten, molybdenum, germanium, lithium, lanthanum, uranium).

[0003] The main problem existing in the current non-ferrous metal sampling is that non-ferrous metal samples are usually analyzed for elements by chemical analysis or spectroscopy. Among them, spectroscopy has a faster analysis speed and higher intelligence level, and is more suitable for large-scale production. However, for the sampled samples, the sample composition needs to be uniform, without segregation, the surface is flat, smooth, and without cracks. However, most of the current sampling work uses self-made tools, which are difficult to meet the above sample requirements. Therefore, we propose a non-ferrous metal sampling device to solve the above problems.

[0004] A non-ferrous metal chemical analysis sampler disclosed in the patent with the publication number of CN219064960U. Although the utility model provides a non-ferrous metal sampling device, including a platform, a cooling tank, a first outer shell, a second outer shell, and a guiding track; both the first outer shell and the second outer shell are located on the top of the platform, and the first outer shell and the second outer shell are symmetrically distributed. Through the first outer shell and the second outer shell, a forming cavity is provided inside the first outer shell and the second outer shell. By injecting the molten non-ferrous metal sample into the forming cavity of the first outer shell and the second outer shell, after forming, the first outer shell is driven to move and separate from the second outer shell through the nut seat, so that the non-ferrous metal sample in the forming cavity falls onto the guiding track at the bottom of the platform, and the sample is guided into the cooling tank through the guiding roller, which is convenient for the cooling and forming of the metal block and convenient for sampling.

[0005] Although the above patent effectively solves the problems of convenient cooling and forming of metal blocks and convenient sampling, it does not consider the possible conditions of pits and unevenness on the cooled samples and does not detect important parameters such as the metal composition, content, and structure of the samples, so as to provide necessary data support for the development and utilization of metal minerals.

[0006] Therefore, it is very necessary to propose a non-ferrous metal chemical analysis sampler to solve the above problems. Content of the Utility Model

[0007] (1) Technical problems to be solved

[0008] The technical problem solved by the utility model is to provide a non-ferrous metal testing sampler with high practicability, simple operation and relatively simple structure, which solves the problems raised in the above background technology that the possible potholes and unevenness of the cooled sample are not considered, and the important parameters such as the metal composition, content and structure of the sample are not detected, so as to provide necessary data support for the development and utilization of metal minerals.

[0009] (2) Technical solutions

[0010] To achieve the above purposes, the utility model is realized through the following technical solutions: a non-ferrous metal testing sampler, including a workbench, on one side of the surface of the workbench, a water tank body is fixedly connected, on one side of the surface of the workbench, a lifting mechanism is fixedly connected, on the upper end of the water tank body, four groups of fixed columns are fixedly connected, on the upper ends of the four groups of fixed columns, a top cover is fixedly connected, on one side of the surface of the top cover, a funnel column is penetrated and connected, on one side of the surface of the workbench, a telescopic mechanism is fixedly connected, on one side of the water tank body, a connecting shell is fixedly connected, on one side of the surface of the workbench, a grinding mechanism is fixedly connected, on one side of the connecting shell, two groups of baffles are fixedly connected, in the middle of the two groups of baffles, a flattening mechanism is fixedly connected, in the middle of the baffles, a conveyor belt is fixedly connected, on one side of the conveyor belt, a testing mechanism is fixedly connected, and at the bottom of the workbench, an auxiliary mechanism is fixedly connected.

[0011] Optionally, the lifting mechanism includes an electric telescopic rod A fixedly connected to one side of the workbench, at the top end of the electric telescopic rod A, a connecting rod is fixedly connected, at the bottom end of the connecting rod, a lifting platform is fixedly connected, and inside the lifting platform, a number of collection boxes are fixedly connected. The electric telescopic rod A drives the lifting platform to move up and down so that the metal solution in the collection box is evenly distributed, and then descends into the water tank body, and the metal solution quickly cools and solidifies when it meets water.

[0012] Optionally, the telescopic mechanism includes a support frame fixedly connected to one side of the workbench, on one side of the support frame, an electric telescopic rod B is fixedly connected, on one side of the electric telescopic rod B, a motor housing is fixedly connected, inside the motor housing, a servo motor A is embedded, the output end of the servo motor A is spline-connected with a rotating shaft, and the rotating shaft is inserted into the lifting platform. The electric telescopic rod B and the servo motor A drive the lifting platform to move forward and rotate to demold the metal.

[0013] Optionally, the grinding mechanism includes a servo motor B fixedly connected to one side of the surface of the workbench, the output end of the servo motor B is spline-connected with a grinding rod, on one side of the grinding rod, a gear is fixedly connected, and the gear meshes and rotates with an adjacent gear. When the servo motor B is started, the gear meshes and rotates to drive the grinding rod to roll and grind the surface of the metal.

[0014] Optionally, the flattening mechanism includes a base fixedly connected to the middle of two groups of baffles. One side of the surface of the workbench is fixedly connected with a support rod, the lower end of the support rod is fixedly connected with a hydraulic rod, and the lower end of the hydraulic rod is fixedly connected with a flattening block. When the hydraulic rod is started, it moves up and down to strike and flatten the metal.

[0015] Optionally, the testing mechanism includes a protective cover fixedly connected to one side of the conveyor belt. One side of the protective cover is fixedly connected with a display screen. One side of the display screen is electrically connected with a spectrometer through a power cord. One side of the spectrometer is electrically connected with a working display lamp through a power cord. One side of the working display lamp is electrically connected with a switch through a power cord. When the switch is started, the working display lamp lights up to remind the staff that the spectrometer is working and pay attention to safety.

[0016] Optionally, a high-pressure nozzle is fixedly connected to the inner bottom of the water tank body. One side of the water tank body is penetrated and connected with a drain pipe. One side of the surface of the drain pipe is fixedly connected with a valve. The opening and closing of the valve control the waste water discharge of the water tank body.

[0017] (III) Beneficial effects

[0018] The utility model provides a non-ferrous metal testing sampler, which has the following beneficial effects:

[0019] 1. For this non-ferrous metal testing sampler, through the settings of the lifting mechanism, grinding mechanism and flattening mechanism, start the electric telescopic rod A to drive the lifting platform to rise to the position in contact with the top cover and stop. The metal solution flows into the collection box in the lifting platform along the funnel column. The electric telescopic rod A expands and contracts up and down until the metal solution in the collection box is evenly distributed, and then descends into the water tank body. The metal solution quickly cools and solidifies when it meets water. The electric telescopic rod A moves upward to a certain height, and the electric telescopic rod B moves forward. The rotating shaft is inserted into the lifting platform. Unscrew the connecting rod screw. The electric telescopic rod B and the servo motor A drive the lifting platform to move forward and rotate. The metal falls onto the grinding rod for surface grinding and rolling. When it rolls to the base, the hydraulic rod strikes and flattens the metal. Multiple operations make the surface of the sample as smooth and flat as possible to ensure the accuracy and repeatability of the test.

[0020] 2. For this non-ferrous metal testing sampler, through the settings of the high-pressure nozzle, drain pipe and valve, after the sampling and testing are completed, open the valve to drain the waste water in the water tank body. Close the valve. The electric telescopic rod A drives the lifting platform to move to a position at the same height as the water tank body. Open the high-pressure nozzle to wash the water tank body. Adding an automatic cleaning system can automatically clean the inside of the sampler, improving the reliability and service life of the sampler. Description of the drawings

[0021] Figure 1Structural schematic diagram of the utility model

[0022] Figure 2 Structural schematic diagram of the lifting mechanism and telescopic mechanism of the utility model

[0023] Figure 3 Structural schematic diagram of the grinding mechanism and flattening mechanism of the utility model

[0024] Figure 4 Structural schematic diagram of the testing mechanism of the utility model

[0025] Figure 5 Structural schematic diagram of the auxiliary mechanism of the utility model

[0026] In the figure: 1, workbench; 2, water tank body; 3, lifting mechanism; 301, electric telescopic rod A; 302, connecting rod; 303, lifting platform; 304, collection box; 4, fixed column; 5, top cover; 6, funnel column; 7, telescopic mechanism; 701, support frame; 702, electric telescopic rod B; 703, motor housing; 704, servo motor A; 705, rotating shaft; 8, connection shell; 9, grinding mechanism; 901, servo motor B; 902, grinding rod; 903, gear; 10, baffle; 11, flattening mechanism; 1101, base; 1102, support rod; 1103, hydraulic rod; 1104, flattening block; 12, conveyor belt; 13, testing mechanism; 1301, protective cover; 1302, display screen; 1303, spectrometer; 1304, working display lamp; 14, auxiliary mechanism; 1401, support leg; 1402, anti-slip pad; 1403, storage box; 1404, universal wheel; 15, drain pipe; 16, valve. Specific implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1 to 5, the present utility model provides a technical solution: a non-ferrous metal assay sampler, which includes a workbench 1. On one side of the surface of the workbench 1, a water tank body 2 is fixedly connected. On one side of the surface of the workbench 1, a lifting mechanism 3 is fixedly connected. At the upper end of the water tank body 2, four fixed columns 4 are fixedly connected. At the upper ends of the four fixed columns 4, a top cover 5 is fixedly connected. On one side of the surface of the top cover 5, a funnel column 6 is penetrated and connected. On one side of the surface of the workbench 1, a telescopic mechanism 7 is fixedly connected. On one side of the water tank body 2, a connecting shell 8 is fixedly connected. On one side of the surface of the workbench 1, a grinding mechanism 9 is fixedly connected. On one side of the connecting shell 8, two baffle plates 10 are fixedly connected. In the middle of the two baffle plates 10, a flattening mechanism 11 is fixedly connected. In the middle of the baffle plate 10, a conveyor belt 12 is fixedly connected. On one side of the conveyor belt 12, an assay mechanism 13 is fixedly connected. At the bottom of the workbench 1, an auxiliary mechanism 14 is fixedly connected.

[0029] Please refer to Figure 2 , the lifting mechanism 3 includes an electric telescopic rod A301 fixedly connected to one side of the workbench 1. At the top end of the electric telescopic rod A301, a connecting rod 302 is fixedly connected. At the bottom end of the connecting rod 302, a lifting platform 303 is fixedly connected. Inside the lifting platform 303, a number of collection boxes 304 are fixedly connected. The electric telescopic rod A301 drives the lifting platform 303 to move up and down so that the metal solution in the collection box 304 is evenly distributed, and then descends into the water tank body 2, and the metal solution quickly cools and solidifies when it meets water.

[0030] Please refer to Figure 2 , the telescopic mechanism 7 includes a support frame 701 fixedly connected to one side of the workbench 1. On one side of the support frame 701, an electric telescopic rod B702 is fixedly connected. On one side of the electric telescopic rod B702, a motor housing 703 is fixedly connected. Inside the motor housing 703, a servo motor A704 is embedded. The output end of the servo motor A704 is spline-connected with a rotating shaft 705. The rotating shaft 705 is inserted into the lifting platform 303. The electric telescopic rod B702 and the servo motor A704 drive the lifting platform 303 to move forward and rotate, so as to demold the metal.

[0031] Please refer to Figure 3 , the grinding mechanism 9 includes a servo motor B901 fixedly connected to one side of the surface of the workbench 1. The output end of the servo motor B901 is spline-connected with a grinding rod 902. On one side of the grinding rod 902, a gear 903 is fixedly connected. The gear 903 on one side meshes and rotates with the adjacent gear 903. When the servo motor B901 is started, the gear 903 meshes and rotates, driving the grinding rod 902 to polish and roll the surface of the metal.

[0032] Please refer to Figure 3, the flattening mechanism 11 includes a base 1101 fixedly connected to the middle parts of two groups of baffles 10. One side of the surface of the workbench 1 is fixedly connected with a support rod 1102. The lower end of the support rod 1102 is fixedly connected with a hydraulic rod 1103. The lower end of the hydraulic rod 1103 is fixedly connected with a flattening block 1104. When the hydraulic rod 1103 is started, the hydraulic rod 1103 moves up and down to strike and flatten the metal.

[0033] Please refer to Figure 4 , the testing mechanism 13 includes a protective cover 1301 fixedly connected to one side of the conveyor belt 12. One side of the protective cover 1301 is fixedly connected with a display screen 1302. One side of the display screen 1302 is electrically connected with a spectrometer 1303 through a power cord. One side of the spectrometer 1303 is electrically connected with a working display lamp 1304 through a power cord. One side of the working display lamp 1304 is electrically connected with a switch through a power cord. When the switch is started, the working display lamp 1304 lights up to remind the staff that the spectrometer 1303 is working and pay attention to safety.

[0034] Please refer to Figure 1 , the inner bottom of the water tank body 2 is fixedly connected with a high-pressure nozzle. One side of the water tank body 2 is penetrated and connected with a drain pipe 15. One side of the surface of the drain pipe 15 is fixedly connected with a valve 16. The opening and closing of the valve 16 control the waste water discharge of the water tank body 2.

[0035] Embodiment 1:

[0036] Please refer to Figure 1 , the auxiliary mechanism 14 includes support legs 1401 fixedly connected to the bottom of the workbench 1. The bottom ends of the support legs 1401 are fixedly connected with anti-slip pads 1402, and the anti-slip pads 1402 make the equipment more stable;

[0037] Embodiment 2:

[0038] Please refer to Figure 5 , the auxiliary mechanism 14 includes a storage box 1403 fixedly connected to the bottom of the workbench 1. The bottom of the storage box 1403 is fixedly connected with universal wheels 1404. Items can be placed in the storage box 1403, and the universal wheels 1404 facilitate the movement of the equipment more conveniently and easily.

[0039] In the present utility model, the working steps of the device are as follows:

[0040] The first step: Start the electric telescopic rod A301 to drive the lifting platform 303 to rise to the position where it contacts the top cover 5 and stop. The molten metal flows along the funnel column 6 into the collection box 304 in the lifting platform 303. The electric telescopic rod A301 stretches up and down until the molten metal in the collection box 304 is evenly distributed, and then descends into the water tank body 2. The molten metal quickly cools and solidifies when it meets water. The electric telescopic rod A301 moves upward to a certain height, and the electric telescopic rod B702 moves forward. The rotating shaft 705 is inserted into the lifting platform 303. Unscrew the screws of the connecting rod 302. The electric telescopic rod B702 and the servo motor A704 drive the lifting platform 303 to move forward and rotate. The metal falls onto the polishing rod 902 for surface polishing and rolling. When it rolls to the base 1101, the hydraulic rod 1103 strikes and flattens the metal. Multiple operations make the surface of the sample as smooth and flat as possible to ensure the accuracy and repeatability of the test;

[0041] The second step: After the sampling and testing are completed, open the valve 16 to drain the wastewater in the water tank body 2, close the valve 16, and the electric telescopic rod A301 drives the lifting platform 303 to move to a position at the same height as the water tank body 2. Open the high-pressure nozzle to wash the water tank body 2.

[0042] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. On the basis of this design principle, the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described clearly. However, on the premise that those skilled in the art understand the principle of the above-mentioned invention, the specific power mechanism, power supply system and control system can be clearly known. The control mode of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;

[0043] The standard parts used therein can all be purchased from the market, and can also be customized according to the description of the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-ferrous metal testing sampler, comprising a workbench (1), characterized in that: One side of the surface of the workbench (1) is fixedly connected to a water pool body (2), one side of the surface of the workbench (1) is fixedly connected to a lifting mechanism (3), the upper end of the water pool body (2) is fixedly connected to four groups of fixing columns (4), the upper ends of the four groups of fixing columns (4) are fixedly connected to a top cover (5), one side of the surface of the top cover (5) is connected through a funnel column (6), one side of the surface of the workbench (1) is fixedly connected to a telescopic mechanism (7), one side of the water pool body (2) is fixed A connecting shell (8) is connected, a grinding mechanism (9) is fixedly connected to one side of the surface of the workbench (1), two groups of baffles (10) are fixedly connected to one side of the connecting shell (8), a flattening mechanism (11) is fixedly connected to the middle of the two groups of baffles (10), a conveyor belt (12) is fixedly connected to the middle of the baffles (10), a testing mechanism (13) is fixedly connected to one side of the conveyor belt (12), and an auxiliary mechanism (14) is fixedly connected to the bottom of the workbench (1).

2. A non-ferrous metal testing sampler according to claim 1, characterized in that: The lifting mechanism (3) comprises an electric telescopic rod A (301) fixedly connected to one side of the workbench (1); the top end of the electric telescopic rod A (301) is fixedly connected to a connecting rod (302); the bottom end of the connecting rod (302) is fixedly connected to a lifting platform (303); and a plurality of collecting boxes (304) are fixedly connected inside the lifting platform (303).

3. A non-ferrous metal testing sampler according to claim 1, characterized in that: The telescopic mechanism (7) comprises a support frame (701) fixedly connected to one side of the workbench (1); an electric telescopic rod B (702) is fixedly connected to one side of the support frame (701); a motor housing (703) is fixedly connected to one side of the electric telescopic rod B (702); an oil servo motor A (704) is embedded in the motor housing (703); and a rotating shaft (705) is splined at the output end of the servo motor A (704).

4. A non-ferrous metal testing sampler according to claim 1, characterized in that: The grinding mechanism (9) comprises a servo motor B (901) fixedly connected to one side of the surface of the workbench (1); the output end of the servo motor B (901) is spline-connected to a grinding rod (902); one side of the grinding rod (902) is fixedly connected to a gear (903); one side of the gear (903) meshes and rotates with an adjacent gear (903).

5. The non-ferrous metal testing sampler according to claim 1, characterized in that: The flattening mechanism (11) comprises a base (1101) fixedly connected to the middle of the two groups of baffles (10); a support rod (1102) is fixedly connected to one side of the surface of the workbench (1); a hydraulic rod (1103) is fixedly connected to the lower end of the support rod (1102); and a flattening block (1104) is fixedly connected to the lower end of the hydraulic rod (1103).

6. A non-ferrous metal testing sampler according to claim 1, characterized in that: The testing mechanism (13) comprises a protective cover (1301) fixedly connected to one side of the conveyor belt (12); a display screen (1302) is fixedly connected to one side of the protective cover (1301); a spectrometer (1303) is electrically connected to one side of the display screen (1302) via a power line; a working display light (1304) is electrically connected to one side of the spectrometer (1303) via a power line; and a switch is electrically connected to one side of the working display light (1304) via a power line.

7. A non-ferrous metal testing sampler according to claim 1, characterized in that: A high-pressure nozzle is fixedly connected to the inner bottom of the water pool body (2), a drainage pipe (15) is connected through one side of the water pool body (2), and a valve (16) is fixedly connected to one side of the surface of the drainage pipe (15).

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