High-speed cable taping machine

Abstract

The utility model discloses a high-speed cable taping machine, which comprises a case, a main shaft, an electric slip ring, a belt wheel, a bearing, a large bevel gear, a small bevel gear, a driving gear, a driven gear, a tape feeding roller, a mounting rack, a sliding wheel, a photoelectric sensor and a lapping head, and is characterized in that the case is used for mounting and fixing all parts, the electric slip ring is used for accommodating a photoelectric sensor wire group, and the belt wheel is used for transmitting power; the bearing is used for bearing and supporting, the bevel gear wheel and the bevel pinion are used for transmitting power, the driving gear and the driven gear are used for rotating the wire feeding roller, the wire feeding roller is used for conveying and guiding wires, the mounting frame is used for mounting and fixing the wire feeding roller, the photoelectric sensor and the wrapping head, the sliding wheel is used for conveying the wires, and the photoelectric sensor is used for identifying whether the wires are broken or not. The wrapping head is used for winding and wrapping a belt, and whether a wire is broken or not is identified through a photoelectric sensor so as to control whether a machine table operates or not.

Description

Technical Field

[0001] The utility model relates to the technical field of wire and cable production and processing, and particularly to a high-speed wire and cable taping machine. Background Art

[0002] With the rapid development of industries such as communication and power, wires and cables, as important carriers for information transmission and energy transmission, are increasingly widely used. In the production and processing of wires and cables, as a key device, the performance and technical level of the wire and cable taping machine directly affect the quality and use effect of the wires and cables. However, traditional wire and cable taping machines have many deficiencies in terms of working efficiency, taping quality, and automation level, and are difficult to meet the needs of modern industrial production. Therefore, this patent proposes a new type of high-speed wire and cable taping machine, aiming to solve the above problems and improve the efficiency and quality of wire and cable taping.

[0003] In order to improve the working efficiency and quality of wire and cable taping machines, some advanced technologies and devices have been introduced into wire and cable taping machines, such as automated control systems, high-precision photoelectric sensors, etc. The introduction of these technologies has improved the performance of wire and cable taping machines to a certain extent, but there are still some problems. For example, the automated control system is highly complex and difficult to maintain; the high-precision photoelectric sensor is expensive, increasing the equipment cost.

[0004] In the prior art, wire and cable taping machines mainly adopt a combination of mechanical transmission and manual operation. The wire and cable are introduced into the machine through the wire inlet, and the taping mechanism is used to stick the tape on the wire and cable to complete the taping task. However, this method has low working efficiency, and the taping quality is unstable, and problems such as poor tape adhesion and misalignment are likely to occur. In addition, due to the need for manual operation, the labor intensity is high, and there are safety hazards. At the same time, because the tape is relatively brittle, the tape breaks during the winding process. In the prior art, the breakage of the tape cannot be determined in time, resulting in the subsequent winding mechanism continuing to convey the wire and tape, resulting in the situation of tape entanglement, which not only damages the machine platform but also affects the working efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a high-speed wire and cable taping machine to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the utility model provides the following technical solutions:

[0007] The high-speed cable taping machine includes a chassis, a main shaft, an electric slip ring, a belt pulley, a bearing, a large bevel gear, a small bevel gear, a driving gear, a driven gear, a tape feeding roller, a mounting bracket, a sliding wheel, an optoelectronic sensor, a taping head and a mounting post. The chassis is placed on a horizontal tabletop. The two ends of the main shaft penetrate the chassis, and the main shaft is rotatably installed on the chassis. The fixed end of the electric slip ring is fixedly installed on the inner side wall of the chassis, and the rotating end of the electric slip ring is fixedly installed on the main shaft. The belt pulley is fixedly installed on the outer surface of the main shaft. The bearing is fixedly installed on one end face of the chassis. The outer surface of the main shaft is fixedly connected to the inner ring of the bearing. The inner diameter of the large bevel gear is fixedly installed on the outer surface of the main shaft. The large bevel gear is meshed with the small bevel gear. The small bevel gear is fixedly installed on the end of the mounting post away from the main shaft. The driving gear is fixedly installed on the end of the mounting post close to the main shaft. The driven gear is meshed with the driving gear. The driven gear is fixedly installed at both ends of the tape feeding roller. Both ends of the tape feeding roller extend out of the mounting bracket, and the tape feeding roller is rotatably installed on the mounting bracket. The mounting bracket is fixedly installed on the outer surface of the main shaft. The sliding wheel is rotatably installed on the taping head. There is a black and white color difference on the surface of the sliding wheel. The optoelectronic sensor is fixedly installed on the outer surface of the mounting bracket. The optoelectronic sensor has the function of judging whether there is a wire break. The taping head is fixedly installed on the outer surface of one end of the main shaft. The mounting post is rotatably installed on the outer surface of the mounting bracket.

[0008] The chassis is used for the installation and fixation of various components. The electric slip ring is used for the storage of the optoelectronic sensor wire group. The belt pulley is used for power transmission. The bearing is used for bearing and support. The large bevel gear and the small bevel gear are used for power transmission. The driving gear and the driven gear are used for the rotation of the wire feeding roller. The wire feeding roller is used for the conveying and guiding of the wire. The mounting bracket is used for the installation and fixation of the wire feeding roller, the optoelectronic sensor and the taping head. The sliding wheel is used for the conveying of the wire. The optoelectronic sensor is used to identify whether there is a wire break. The taping head is used for the winding and taping of the tape. Whether there is a wire break is identified by the optoelectronic sensor, and thus the operation of the machine is controlled.

[0009] The rotation of the external motor drives the rotation of the external belt, which in turn drives the rotation of the pulley. The rotation of the pulley drives the rotation of the main shaft. On the one hand, it drives the rotation of the large bevel gear, causing the small bevel gear meshing with it to drive the synchronous rotation of the driving gear, thereby driving the rotation of the driven gear and the belt feeding roller, and conveying the belt along the belt feeding roller to the sliding wheel on the wrapping head. On the other hand, it drives the wrapping head to rotate synchronously with the mounting frame, so as to jointly perform the wrapping operation on the cable, realizing the wrapping of the cable. When the belt drives the sliding wheel to rotate under the action of the friction force between the belt and the sliding wheel, the photoelectric sensor constantly senses the change of the black and white color difference on the surface of the sliding wheel. When the wire belt breaks, at this time the belt does not produce relative movement to the sliding wheel, the sliding wheel stops rotating, and when the photoelectric sensor senses that the color difference on the sliding wheel remains unchanged, it is determined that the belt is broken at this time, and it feeds back to the external controller. The controller immediately controls the machine to stop working, thus avoiding the problem of the broken belt winding inside the machine and causing tape jamming, damaging the machine, reducing the impact on work efficiency. At the same time, since the machine is stopped in time, the subsequent equipment is prevented from continuing to convey the belt, thus avoiding the waste of the belt.

[0010] Further, the inside of the main shaft is a hollow structure.

[0011] In order to facilitate the conveyance of the cable, the main shaft is set as a hollow structure to provide a conveyance channel for the cable.

[0012] Further, there are multiple groups of the belt feeding rollers, and the multiple groups of the belt feeding rollers are arranged in a stepped manner towards the end face of the mounting frame away from the horizontal tabletop.

[0013] In order to avoid the possible accumulation of the horizontally laid belt on the belt roller, resulting in blockage, thereby reducing the production efficiency, and at the same time, the stepped layout can optimize the conveyance path of the belt, reduce unnecessary bending and turning, thereby reducing the damage and waste of the belt during conveyance.

[0014] Further, the photoelectric sensor is electrically connected to the external controller.

[0015] In order to timely feedback to the external controller when the belt break occurs, so as to control the machine to stop working and avoid damage to the equipment and affecting the work efficiency.

[0016] Further, the rotating end of the electric slip ring is welded with a photoelectric sensor wire group.

[0017] In order to realize the synchronous rotation of the wire group of the photoelectric sensor when the main shaft drives the electric slip ring to rotate, and avoid the winding of the wire group when the photoelectric sensor rotates, thereby ensuring the normal operation of the equipment.

[0018] Further, the wrapping head is provided with an inclined angle transition rod.

[0019] In order to avoid the tape being damaged or broken when it is conveyed from the driven roller to the sliding wheel and contacting the lapping head, which may affect the product quality or working efficiency.

[0020] Furthermore, holes are provided at the connection of the lapping head.

[0021] In order to facilitate the wiring harness of the photoelectric sensor to be arranged from the holes in the lapping head to the electric slip ring, and avoid the winding of the wire during the rotation of the photoelectric sensor, which may affect the normal operation of the machine.

[0022] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: when the photoelectric sensor senses that the color difference on the sliding wheel remains unchanged all the time, it is determined that the tape is broken at this time, and a feedback is sent to the external controller. The controller immediately controls the machine to stop working, thereby avoiding the problem of the broken tape being wound inside the machine and causing tape jamming, damaging the machine, reducing the impact on the working efficiency. At the same time, since the machine is stopped in time, the subsequent equipment is prevented from continuing to convey the tape, thus avoiding the waste of the tape;

[0023] The present utility model arranges the wiring harness of the photoelectric sensor from the holes in the lapping head to the electric slip ring through the hole design of the lapping head and welds them, avoiding the winding of the wire during the rotation of the photoelectric sensor, which may affect the normal operation of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0025] Figure 1 is the overall external structure schematic diagram of the present utility model;

[0026] Figure 2 is the top view structure schematic diagram of the present utility model;

[0027] Figure 3 is the front view structure schematic diagram of the present utility model;

[0028] Figure 4 is the Figure 3 A - A sectional view structure schematic diagram of the present utility model;

[0029] Figure 5 is the external view structure schematic diagram of the lapping head of the present utility model;

[0030] Figure 6 is the external view structure schematic diagram of the main shaft of the present utility model;

[0031] In the figure: 1 - chassis, 2 - main shaft, 3 - electric slip ring, 4 - pulley, 5 - bearing, 6 - large bevel gear, 7 - small bevel gear, 8 - driving gear, 9 - driven gear, 10 - belt feeding roller, 11 - mounting bracket, 12 - sliding wheel, 13 - photoelectric sensor, 14 - wrapping head, 15 - mounting post. Specific embodiments

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0033] The present invention provides the following technical solutions:

[0034] As Figure 1 , 2 , 3, and 4 show, the high-speed cable taping machine includes a chassis 1, a main shaft 2, an electric slip ring 3, a pulley 4, a bearing 5, a large bevel gear 6, a small bevel gear 7, a driving gear 8, a driven gear 9, a belt feeding roller 10, a mounting bracket 11, a sliding wheel 12, a photoelectric sensor 13, a wrapping head 14, and a mounting post 15. The chassis 1 is placed on a horizontal tabletop. Both ends of the main shaft 2 penetrate the chassis 1, and the main shaft 2 is rotatably installed on the chassis 1. The fixed end of the electric slip ring 3 is fixedly installed on the inner side wall of the chassis 1, and the rotating end of the electric slip ring 3 is fixedly installed on the main shaft 2. The pulley 4 is fixedly installed on the outer surface of the main shaft 2. The bearing 5 is fixedly installed on one end face of the chassis 1, and the outer surface of the main shaft 2 is fixedly connected to the inner ring of the bearing 5. The inner diameter of the large bevel gear 6 is fixedly installed on the outer surface of the main shaft 2, and the large bevel gear 6 is meshed with the small bevel gear 7. The small bevel gear 7 is fixedly installed on the end of the mounting post 15 away from the main shaft 2, and the driving gear 8 is fixedly installed on the end of the mounting post 15 close to the main shaft. The driven gear 9 is meshed with the driving gear 8, and the driven gear 9 is fixedly installed at both ends of the belt feeding roller 10. Both ends of the belt feeding roller 10 extend out of the mounting bracket 11, and the belt feeding roller 10 is rotatably installed on the mounting bracket 11. The mounting bracket 11 is fixedly installed on the outer surface of the main shaft 2. The sliding wheel 12 is rotatably installed on the wrapping head 14, and there is a black and white color difference on the surface of the sliding wheel 12. The photoelectric sensor 13 is fixedly installed on the outer surface of the mounting bracket 11, and the photoelectric sensor 13 has the function of judging whether there is a wire break. The wrapping head 14 is fixedly installed on the outer surface of one end of the main shaft 2, and the mounting post 15 is rotatably installed on the outer surface of the mounting bracket 11.

[0035] The chassis 1 is used for the installation and fixation of various components. The electric slip ring 3 is used for the storage of the optical and electrical sensor wire group. The pulley 4 is used for power transmission. The bearing 5 is used for load bearing and support. The large bevel gear 6 and the small bevel gear 7 are used for power transmission. The driving gear 8 and the driven gear 9 are used for the rotation of the wire feeding roller 10. The wire feeding roller 10 is used for the conveying and guiding of the wire. The mounting bracket 11 is used for the installation and fixation of the wire feeding roller 10, the optical and electrical sensor 13 and the wrapping head 14. The sliding wheel 12 is used for the conveying of the wire. The optical and electrical sensor 13 is used to identify whether the wire is broken. The wrapping head 14 is used for the winding and wrapping of the tape. Whether the wire is broken is identified by the optical and electrical sensor 13, and thus the operation of the machine is controlled.

[0036] The rotation of the external motor drives the rotation of the external belt, which in turn drives the rotation of the pulley 4. The rotation of the pulley 4 drives the rotation of the main shaft 2. On the one hand, it drives the rotation of the large bevel gear 6, so that the meshing small bevel gear 7 drives the synchronous rotation of the driving gear 8, thereby driving the rotation of the driven gear 9 and driving the rotation of the tape feeding roller 10 to convey the tape along the tape feeding roller 10 to the sliding wheel 12 on the wrapping head 14. On the other hand, it drives the wrapping head 14 to rotate synchronously with the mounting bracket 11, so as to jointly perform the wrapping operation on the cable to realize the wrapping of the cable. When the sliding wheel 12 is driven to rotate under the action of the friction force between the tape and the sliding wheel 12, the optical and electrical sensor 13 constantly senses the change of the black and white color difference on the surface of the sliding wheel 12. When the tape breaks, at this time the tape does not produce relative movement to the sliding wheel 12, the sliding wheel 12 stops rotating, and when the optical and electrical sensor 13 senses that the color difference on the sliding wheel 12 remains unchanged all the time, it is determined that the tape is broken at this time, and it feeds back to the external controller. The controller immediately controls the machine to stop working, thus avoiding the problem of the broken tape being wound inside the machine and causing tape jamming, damaging the machine and reducing the impact on work efficiency. At the same time, since the machine is stopped working in time, the subsequent equipment is prevented from continuing to convey the tape, thus avoiding the waste of the tape.

[0037] As Figure 6 shown, the inside of the main shaft 2 is a hollow structure.

[0038] In order to facilitate the conveying of the cable, the main shaft 2 is set as a hollow structure to provide a conveying channel for the cable.

[0039] As Figure 4 shown, there are multiple groups of tape feeding rollers 10, and multiple groups of tape feeding rollers 10 are arranged in a stepped manner towards the end face of the mounting bracket 11 away from the horizontal tabletop.

[0040] In order to avoid the possible accumulation of the horizontally arranged tape on the tape roller, resulting in blockage, thus reducing the production efficiency. At the same time, the stepped layout can optimize the conveying path of the tape, reduce unnecessary bending and turning, and thus reduce the damage and waste of the tape during the conveying process.

[0041] As Figure 1 shown, the optical and electrical sensor 13 is electrically connected to the external controller.

[0042] In order to feed back to the external controller in a timely manner when a tape break occurs, so as to control the machine to stop working, avoid damage to the equipment, and affect the work efficiency.

[0043] As Figure 3 shown, the rotating end of the electric slip ring 3 is welded with the wire group of the photoelectric sensor 13.

[0044] In order to realize the synchronous rotation of the wire group of the photoelectric sensor 13 when the main shaft 2 drives the electric slip ring 3 to rotate, avoid the winding of the wire group when the photoelectric sensor 13 rotates, and thus ensure the normal operation of the equipment.

[0045] As Figure 4 shown, the lapping head 14 is provided with an inclined angle transition rod.

[0046] In order to avoid the tape contacting the lapping head 14 during the process of being conveyed from the tape feeding roller 10 to the sliding wheel 12, resulting in damage to the tape or tape breakage, thereby affecting the product quality or work efficiency.

[0047] As Figure 5 shown, holes are provided at the connection of the lapping head 14.

[0048] In order to facilitate the arrangement of the wire group of the photoelectric sensor 13 from the holes of the lapping head 14 to the electric slip ring 3, avoid the winding of the wire during the rotation of the photoelectric sensor 13, and affect the normal operation of the machine.

[0049] The working principle of the present utility model:

[0050] The rotation of the external motor drives the rotation of the external belt, thereby driving the pulley 4 to rotate. The rotation of the pulley 4 drives the rotation of the main shaft 2. On the one hand, it drives the rotation of the large bevel gear 6, so that the meshing small bevel gear 7 drives the synchronous rotation of the driving gear 8, thereby driving the rotation of the driven gear 9 and driving the tape feeding roller 10 to rotate, and conveying the tape along the tape feeding roller 10 to the sliding wheel 12 on the lapping head 14. On the other hand, it drives the lapping head 14 to rotate synchronously with the mounting frame 11, so as to jointly perform the lapping operation on the cable and realize the lapping of the cable. When the sliding wheel 12 is driven to rotate under the action of the friction force between the tape and the sliding wheel 12, the photoelectric sensor 13 always senses the change of the black and white color difference on the surface of the sliding wheel 12. When the tape breaks, at this time, the tape does not produce relative movement to the sliding wheel 12, the sliding wheel 12 stops rotating, and when the photoelectric sensor 13 senses that the color difference on the sliding wheel 12 remains unchanged, it is determined as a tape break at this time, and it feeds back to the external controller. The controller immediately controls the machine to stop working, thereby avoiding the problem of tape jamming caused by the broken tape winding inside the machine, damaging the machine, reducing the impact on work efficiency. At the same time, since the machine is stopped in time, the subsequent equipment is prevented from continuing to convey the tape, thereby avoiding the waste of the tape.

[0051] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0052] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. High-speed cable taping machine, characterized by: The high-speed cable taping machine comprises a chassis (1), a main shaft (2), an electric slip ring (3), a pulley (4), a bearing (5), a large bevel gear (6), a small bevel gear (7), a driving gear (8), a driven gear (9), a tape feed roller (10), a mounting frame (11), a sliding wheel (12), a photoelectric sensor (13), a taping head (14) and a mounting column (15). The chassis (1) is placed on a horizontal table, and both ends of the main shaft (2) pass through the chassis (1). The electric slip ring (3) is rotatably mounted on the chassis (1), the fixed end of the electric slip ring (3) is fixedly mounted on the inner side wall of the chassis (1), the rotating end of the electric slip ring (3) is fixedly mounted on the main shaft (2), the pulley (4) is fixedly mounted on the outer surface of the main shaft (2), the bearing (5) is fixedly mounted on one end surface of the chassis (1), the outer surface of the main shaft (2) is fixedly connected to the inner ring of the bearing (5), the inner diameter of the large bevel gear (6) is fixedly mounted on the outer surface of the main shaft (2), and the large bevel gear (6) is fixedly connected to the inner ring of the bearing (5). The small bevel gear (7) is meshed and connected, the small bevel gear (7) is fixedly mounted on the end of the mounting column (15) away from the main shaft (2), the driving gear (8) is fixedly mounted on the end of the mounting column (15) close to the main shaft, the driven gear (9) is meshed and connected with the driving gear (8), the driven gear (9) is fixedly mounted on both ends of the tape feed roller (10), both ends of the tape feed roller (10) extend out of the mounting frame (11), the tape feed roller (10) is rotatably mounted on the mounting frame (11), the mounting frame (11) is fixedly mounted on the outer surface of the main shaft (2), the sliding wheel (12) is rotatably mounted on the wrapping head (14), the surface of the sliding wheel (12) has a black and white difference, the photoelectric sensor (13) is fixedly mounted on the outer surface of the mounting frame (11), the photoelectric sensor (13) has the function of judging whether the wire is broken, the wrapping head (14) is fixedly mounted on the outer surface of one end of the main shaft (2), and the mounting column (15) is rotatably mounted on the outer surface of the mounting frame (11).

2. The high-speed cable taping machine according to claim 1, characterized in that: The interior of the main shaft (2) is a hollow structure.

3. The high-speed cable taping machine according to claim 1, characterized in that: There are multiple groups of the tape feed rollers (10), and the multiple groups of the tape feed rollers (10) are arranged in a stepped manner toward an end surface of the mounting frame (11) away from the horizontal desktop.

4. The high-speed cable taping machine according to claim 1, characterized in that: The photoelectric sensor (13) is electrically connected to an external controller.

5. The high-speed cable taping machine according to claim 1, characterized in that: The rotating end of the electric slip ring (3) is welded with a photoelectric sensor (13) wire group.

6. The high-speed cable taping machine according to claim 1, characterized in that: The wrapping head (14) is provided with an oblique transition rod.

7. The high-speed cable taping machine according to claim 1, characterized in that: A hole is provided at the connection of the wrapping head (14).

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