Intelligent inspection vehicle for transformer substation
By designing a substation intelligent patrol vehicle, the automatic swing and angle adjustment of infrared temperature measurement sensors is achieved using motors, gears and other components, the problems of high labor intensity and cumbersome operation in traditional patrol technology are solved, and the inspection efficiency and reliability are improved.
Patent Information
- Application Number
- CN202421450645.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Traditional substation inspection technology has problems such as high labor intensity, low work efficiency and high management costs, and the coordinated control of multiple institutions has caused cumbersome operation of infrared thermometers.
An intelligent patrol vehicle of the substation was designed, using the cooperation of motors, gears, support frames, guide rods, arc grooves, springs and pressure sensors to realize the automatic up and down swing and angle adjustment of the infrared temperature measuring sensor, reducing manual intervention.
Through automated control, the temperature measurement range of infrared thermometer at the detection point is expanded, the time and energy of manual adjustment is reduced, and the inspection efficiency and reliability are improved.
Smart Images

Figure CN222981289U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of substation inspection, in particular to an intelligent substation inspection vehicle. Background Technique
[0002] With the rapid development of China's economy and the continuous improvement of residents' living standards, the load of the power system is increasing day by day. How to ensure the reliability of residents' power consumption has become an urgent problem for the power system. Ensuring the normal operation of substation equipment is an important link in ensuring power consumption reliability. In order to adapt to the increasingly developing power system, the voltage level and capacity of substations have increased, and the safe and stable operation of substations has a long way to go.
[0003] In traditional inspection technologies, maintenance personnel need to hold an infrared thermometer and perform infrared temperature measurement on substation equipment twice a day to determine whether there are any abnormalities. This kind of manual inspection has problems such as high labor intensity, low work efficiency, and high management costs.
[0004] With the development of science and technology, currently domestic substations gradually adopt ground mobile inspection vehicles for inspection. The inspection vehicle drives an infrared thermometer to move to perform infrared temperature measurement on substation equipment. In addition, in order to improve the practicability of the mobile inspection vehicle and expand the temperature measurement range of the infrared thermometer at the detection points, a lifting mechanism, an angle adjustment mechanism, and a rotation mechanism are set to lift, tilt, and horizontally adjust the main body of the infrared thermometer. However, the coordinated control of multiple mechanisms will lead to cumbersome operation of the infrared thermometer. Therefore, we propose an intelligent substation inspection vehicle. Content of the Utility Model
[0005] The purpose of the utility model is to improve and innovate in view of the disadvantages and problems existing in the background technique, and provide an intelligent substation inspection vehicle.
[0006] An intelligent substation inspection vehicle includes a base. At the four corners of the lower surface of the base, walking wheels are provided. On the upper surface of the base, a fixed frame is connected through a support rod. At least one first chamber is arranged inside the fixed frame. At least one side of the first chamber is open. A motor is arranged inside the first chamber. The output end of the motor is fixedly connected with a first gear. The first gear is meshed with a second gear. A support frame is arranged in the middle of the gear shaft of the second gear. An infrared temperature sensor is fixed on the support frame. The infrared temperature sensor faces the open end of the first chamber. A guide rod parallel to the gear shaft of the second gear is also arranged on the support frame. An arc groove adapted to the end of the guide rod is opened on the side wall of the first chamber. Pressure sensors are arranged at both ends of the arc groove. Springs are connected to the pressure sensors. When the pressure sensors detect that the pressure reaches a preset pressure value, the motor changes the rotation direction of the first gear.
[0007] A further solution is that the left and right sides of the first chamber are open, and arc grooves, infrared temperature sensors, and guide rods are symmetrically arranged inside the first chamber.
[0008] A further solution is that a second chamber is also arranged inside the fixed frame, a partition is arranged between the first chamber and the second chamber, a wireless data transmission module and a storage battery are arranged inside the second chamber, the infrared temperature sensor is electrically connected to the wireless data transmission module through an RS485 line, the storage battery is used to supply power to the wireless data transmission module, the infrared temperature sensor, and the pressure sensor, and the wireless data transmission module is also connected to an antenna.
[0009] A further solution is that an interface is arranged on the wireless data transmission module, and the interface includes four ports: RS485A, RS485B, 12V, and GND. The wireless data transmission module is connected to the infrared temperature sensor through the four ports of RS485A, RS485B, 12V, and GND, and the wireless data transmission module is connected to the storage battery through the two ports of 12V and GND.
[0010] A further solution is that the wireless data transmission module is a LORA wireless module, and the antenna is fixed on the wall of the fixed frame through a suction cup.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: through the mutual cooperation of the motor, the first gear, the second gear, the support frame, the guide rod, the arc groove, the spring, and the pressure sensor, the present utility model enables the motor to drive the infrared temperature sensor to swing up and down, thereby expanding the temperature measurement range of the infrared thermometer at the detection point; when the pressure sensor monitors that the pressure reaches the preset pressure value, the motor automatically changes the rotation direction of the first gear, so that the guide rod automatically moves in the opposite direction after moving to one end of the arc groove, without manual intervention, reducing the time and energy for manually adjusting the infrared temperature sensor, and the control strategy is simple and effective. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required to be used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 It is a schematic rear view structure diagram of an intelligent substation inspection vehicle provided by an embodiment of the present utility model;
[0014] Figure 2 It is a schematic cross-sectional structure diagram of an intelligent substation inspection vehicle provided by an embodiment of the present utility model;
[0015] Figure 3Schematic side view structure diagram of an intelligent substation inspection vehicle provided by an embodiment of the present utility model;
[0016] Figure 4 For an embodiment of the present utility model Figure 2 Partial enlarged structure schematic diagram at position A in the figure.
[0017] Reference numerals: base 1, traveling wheel 2, support rod 3, fixed frame 4, first chamber 41, partition 42, second chamber 43, motor 5, first gear 6, second gear 7, support frame 8, infrared temperature sensor 9, guide rod 10, arc groove 11, spring 12, pressure sensor 13, wireless data transmission module 14, storage battery 15, antenna 16. Specific embodiments
[0018] To make the objectives, features, and advantages of the present utility model more apparent and understandable, the following provides a detailed description of the specific embodiments of the present utility model with reference to the accompanying drawings.
[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0021] Please refer to Figures 1-4, the present utility model provides an intelligent substation inspection vehicle, including a base 1. At the four corners of the lower surface of the base 1, traveling wheels 2 are provided. A driving mechanism for driving the rotation of the traveling wheels 2 is arranged inside the base 1, enabling the intelligent inspection vehicle to move. The upper surface of the base 1 is connected to a fixed frame 4 through a support rod 3. A first chamber 41 and a second chamber 43 are arranged inside the fixed frame 4. A partition 42 is arranged between the first chamber 41 and the second chamber 43. The left and right ends of the first chamber 41 are open, and the left and right ends of the second chamber 43 are closed. A motor 5 is arranged inside the first chamber 41. The output end of the motor 5 is fixedly connected to a first gear 6. The first gear 6 is meshed with a second gear 7. A support frame 8 is arranged in the middle of the gear shaft of the second gear 7. Through the meshing connection of the first gear 6 and the second gear 7, the motor 5 can drive the support frame 8 to rotate. Two infrared temperature sensors 9 are symmetrically fixed on the support frame 8, and the two infrared temperature sensors 9 respectively face the left and right open ends of the first chamber 41. A guide rod 10 parallel to the gear shaft of the second gear 7 is also arranged on the support frame 8. An arc groove 11 adapted to the end of the guide rod 10 is opened on the front side wall of the first chamber 41. The number of the guide rods 10 and the arc grooves 11 corresponds to the number of the infrared temperature sensors 9 one by one. Pressure sensors 13 are arranged at both ends of the arc groove 11. Springs 12 are connected to the pressure sensors 13. When the guide rod 10 moves to both ends of the arc groove 11, the springs 12 will be compressed, and the compressed springs 12 will apply pressure to the pressure sensors 13. When the pressure sensors 13 detect that the pressure reaches a preset pressure value, the pressure sensors 13 will send the detected pressure signal to a controller. The controller controls the motor 5 to change the rotation direction of the first gear 6. The controller is not shown in the figure, and the controller can be a controller with the model of STM32.
[0022] It should be noted that the intelligent inspection vehicle of the present utility model adopts a navigation and positioning method based on visual detection and recognition of road guiding lines and positioning marks. The navigation marking lines and positioning marks are preset, and the intelligent inspection vehicle automatically identifies the inspection path and detection points through a visible light camera. Among them, the navigation and positioning method of the present application is a prior art, and the specific implementation process will not be elaborated here. When the intelligent inspection vehicle stops at the detection point, the motor 5 can drive the infrared temperature sensor 9 to swing up and down to measure the temperature of the substation equipment on both sides of the infrared temperature sensor 9. Since the infrared temperature sensor 9 swings within a certain angle range, the temperature measurement range of the infrared thermometer 9 at the detection point can be expanded. Specifically, when the pressure sensor 13 monitors that the pressure reaches the preset pressure value, the motor 5 automatically changes the rotation direction of the first gear 6, so that the guide rod 10 moves to one end of the arc groove 11 and then automatically moves in the opposite direction, without manual intervention, reducing the time and effort of manually adjusting the infrared temperature sensor 9; moreover, compared with the prior art, the lifting mechanism, angle adjustment mechanism and rotation mechanism are set to lift, tilt angle adjustment and horizontal angle adjustment of the infrared thermometer main body, the control strategy of the present utility model is simple and effective.
[0023] A wireless data transmission module 14 and a storage battery 15 are arranged in the second chamber 43, and the wireless data transmission module 14 is a LORA wireless module. An interface is arranged on the wireless data transmission module 14, and the interface includes four ports of RS485A, RS485B, 12V and GND. The wireless data transmission module 14 is connected to the infrared temperature sensor 9 through the four ports of RS485A, RS485B, 12V and GND. At the same time, the wireless data transmission module 14 is connected to the storage battery 15 through the two ports of 12V and GND. The wireless data transmission module 14 is also connected to the pressure sensor 13 through the two ports of 12V and GND; since the positive and negative electrodes of the storage battery 15 are connected to the two ports of 12V and GND of the wireless data transmission module 14, the storage battery 15 can supply power to the wireless data transmission module 14, the infrared temperature sensor 9 and the pressure sensor 13 at the same time. The wireless data transmission module 14 is also connected with an antenna 16, and the antenna 16 is fixed on the top wall of the fixed frame 4 through a sucker. Through the antenna 16, the temperature value monitored by the infrared temperature sensor 9 can be conveniently wirelessly sent to the terminal device.
[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the utility model.
[0025] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.
[0026] Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The mention of "embodiment" in this article means that the specific features, structures, or characteristics described in connection with the embodiment can be included in at least one embodiment of this application. The appearance of this phrase in various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art can explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present application.
[0027] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A substation intelligent inspection vehicle, characterized in that: The invention comprises a base (1), wherein walking wheels (2) are arranged at four corners of the lower surface of the base (1), and the upper surface of the base (1) is connected to a fixing frame (4) via a supporting rod (3), wherein at least a first chamber (41) is arranged inside the fixing frame (4), wherein at least one side of the first chamber (41) is open, and a motor (5) is arranged inside the first chamber (41), wherein an output end of the motor (5) is fixedly connected to a first gear (6), wherein the first gear (6) is meshingly connected to a second gear (7), and a supporting frame (8) is arranged in the middle of a gear shaft of the second gear (7), wherein the upper portion of the supporting frame (8) is provided with a first gear (6). An infrared temperature sensor (9) is fixed, and the infrared temperature sensor (9) faces the open end of the first chamber (41). A guide rod (10) parallel to the gear shaft of the second gear (7) is also provided on the support frame (8). A circular arc groove (11) matched with the end of the guide rod (10) is opened on the side wall of the first chamber (41). Pressure sensors (13) are provided at both ends of the circular arc groove (11), and a spring (12) is connected to the pressure sensor (13). When the pressure sensor (13) detects that the pressure reaches a preset pressure value, the motor (5) changes the rotation direction of the first gear (6).
2. The intelligent inspection vehicle for substation according to claim 1 is characterized in that: The first chamber (41) is open on both sides, and arc grooves (11), infrared temperature sensors (9), and guide rods (10) are symmetrically arranged in the first chamber (41).
3. The intelligent substation inspection vehicle according to claim 1 is characterized in that: A second chamber (43) is also provided inside the fixing frame (4); a partition (42) is provided between the first chamber (41) and the second chamber (43); a wireless data transmission module (14) and a storage battery (15) are provided inside the second chamber (43); the infrared temperature sensor (9) is electrically connected to the wireless data transmission module (14) via an RS485 line; the storage battery (15) is used to supply power to the wireless data transmission module (14), the infrared temperature sensor (9) and the pressure sensor (13); and the wireless data transmission module (14) is also connected to an antenna (16).
4. The intelligent inspection vehicle for substation according to claim 3 is characterized by: The wireless data transmission module (14) is provided with an interface, which includes four ports, namely RS485A, RS485B, 12V and GND. The wireless data transmission module (14) is connected to the infrared temperature sensor (9) via the four ports, namely RS485A, RS485B, 12V and GND. The wireless data transmission module (14) is connected to the storage battery (15) via the two ports, namely 12V and GND.
5. The intelligent inspection vehicle for substation according to claim 3 is characterized by: The wireless data transmission module (14) is a LORA wireless module, and the antenna (16) is fixed to the top wall of the fixed frame (4) via a suction cup.