Tracking photovoltaic support adaptive to complex terrains

By designing a tracking photovoltaic bracket with a transmission mechanism with high degree of freedom, the problem of difficulty in adapting to complex terrain in the prior art is solved, and the effect of efficient power generation and low failure rate is achieved.

CN222981454UActive Publication Date: 2025-06-13SHENGWEI NEW ENERGY TECH DEV (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421793090.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-13
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

Existing tracked photovoltaic brackets are difficult to adapt to complex terrain, resulting in limited power generation, inconvenient maintenance, and high failure rate.

Method used

A tracking photovoltaic bracket including a column mechanism, a transmission mechanism and a bracket mechanism is designed. The transmission mechanism is composed of a lower pile cap assembly, an upper pile cap assembly and a semi-spherical bearing. The semi-spherical bearing has a degree of freedom that is much greater than a conventional transmission mechanism and can adjust the angle according to the terrain.

Benefits of technology

It achieves efficient adaptation to complex terrain, reduces the failure rate, improves maintenance convenience and equipment promotion value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tracking photovoltaic support suitable for complex terrains, and relates to the field of photovoltaic supports, the tracking photovoltaic support comprises a column mechanism, a transmission mechanism and a support mechanism, the transmission mechanism comprises a lower pile cap assembly, an upper pile cap assembly and two groups of semispherical bearings which are symmetrical up and down, and a worker can work according to the complex terrains. A hemispherical bearing used for locking the photovoltaic support is adjusted to a set angle and position, the hemispherical bearing has the degree of freedom far larger than that of an existing conventional transmission mechanism, and then the tracking photovoltaic support adapts to complex terrains; in addition, through structural optimization, the photovoltaic tracking support has the advantages of being light in weight, easy to disassemble and assemble and convenient to maintain, even if geological collapse or settlement occurs in later use of the photovoltaic tracking support, the photovoltaic tracking support can achieve self-adjustment at a certain angle, and compared with a traditional photovoltaic tracking support, the photovoltaic tracking support has the advantage of being low in failure rate and has large popularization value.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic brackets, in particular to a tracking photovoltaic bracket adaptable to complex terrains. Background Art

[0002] The existing mainstream photovoltaic brackets in China include fixed photovoltaic brackets, flexible photovoltaic brackets, and tracking photovoltaic brackets. Among them, under the same conditions, the tracking photovoltaic bracket has the highest power generation, but the tracking photovoltaic bracket has great limitations and its terrain adaptability is average. The main design purposes of the pile caps and bearings of domestic tracking photovoltaic brackets are for the connection and rotation of photovoltaic brackets, and little consideration is given to their actual installation environment. This has led to a great limitation of the terrain for many tracking photovoltaic bracket products developed by companies in the market. However, as the domestic market becomes more and more saturated, the plots available for building photovoltaic power stations have decreased significantly, or rather, the flat and high-quality plots are getting fewer and fewer, resulting in an increasing requirement for the terrain adaptability of tracking photovoltaic brackets. If customers want to obtain the maximum power generation, they must install tracking photovoltaic brackets. However, if the on-site terrain environment is complex and the slope is large, it is difficult for tracking photovoltaic brackets to adapt. If fixed photovoltaic brackets or flexible photovoltaic brackets are installed, the maximum power generation demand of the power station cannot be met.

[0003] Therefore, how to develop a tracking photovoltaic bracket adaptable to complex terrains has become an urgent problem to be solved by those skilled in the art. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies existing in the prior art and provide a tracking photovoltaic bracket adaptable to complex terrains, which has a degree of freedom far greater than that of existing conventional transmission mechanisms, thereby enabling the tracking photovoltaic bracket to adapt to complex terrains. In addition, through structural optimization, this patent has the advantages of light weight, easy disassembly, assembly, and maintenance, and has a lower failure rate compared with traditional photovoltaic tracking brackets, and has great promotion value.

[0005] The utility model is realized through the following technical solutions:

[0006] A tracking photovoltaic bracket adaptable to complex terrains includes a column mechanism, a transmission mechanism, and a bracket mechanism. The lower end of the column mechanism is fixedly connected to the foundation, the transmission mechanism is connected to the upper end of the column mechanism, and the transmission mechanism is rotationally connected to the bracket mechanism. The transmission mechanism includes a lower pile cap assembly, an upper pile cap assembly, and two groups of upper and lower symmetric hemisphere bearings. The lower pile cap assembly is fixedly connected to the upper end of the column mechanism. A rectangular card slot adapted to the torque rod of the bracket mechanism is provided in the middle of the two groups of hemisphere bearings. Spherical card slots adapted to the hemisphere bearings are provided inside the lower pile cap assembly and the upper pile cap assembly. The lower pile cap assembly and the upper pile cap assembly cooperate to clamp and limit the two groups of hemisphere bearings.

[0007] It can be seen that in the above technical solution, spherical card slots adapted to the hemispherical bearings are provided on the inner sides of the lower pile cap assembly and the upper pile cap assembly. The lower pile cap assembly and the upper pile cap assembly cooperate to clamp and limit two groups of hemispherical bearings. Therefore, the staff can adjust the hemispherical bearings for locking the photovoltaic support to the set angles and positions according to the complex terrain conditions. Since the spherical card slots are adapted to the hemispherical bearings, the hemispherical bearings have degrees of freedom far greater than those of existing conventional transmission mechanisms, thereby enabling the tracking photovoltaic support to adapt to complex terrains. In addition, through structural optimization, this patent has the advantages of light weight, easy disassembly, assembly and maintenance, and even if geological collapse or settlement occurs during the later use of the photovoltaic tracking support, it can also achieve a certain degree of self-adjustment, and has the advantage of low failure rate compared with traditional photovoltaic tracking supports, and has great popularization value.

[0008] According to the above technical solution, preferably, the lower pile cap assembly includes a U-shaped connecting portion and a lower hemispherical pile cap. The U-shaped connecting portion includes two groups of vertical plates and a horizontal plate. The vertical plates are perpendicularly and fixedly connected to both ends of the horizontal plate. The vertical plates are fixedly connected to the upper end of the column mechanism through a plurality of locking bolts, and the lower hemispherical pile cap is coaxially and fixedly connected to the U-shaped connecting portion.

[0009] According to the above technical solution, preferably, the upper pile cap assembly includes an upper hemispherical pile cap. Two groups of symmetrically arranged connecting ears are provided at both ends of the lower hemispherical pile cap and the upper hemispherical pile cap, and screw holes adapted to connecting bolts are provided on the connecting ears.

[0010] According to the above technical solution, preferably, the column mechanism includes a fixed column and an adjusting column that are adjustably connected. The lower end of the fixed column is fixedly connected to the foundation, the adjusting column is slidably and adjustably connected to the fixed column. A plurality of positioning through holes are formed on the adjusting column and the fixed column, and the adjusting column and the fixed column are fixedly connected through a plurality of locking bolts adapted to the positioning through holes. The upper end of the adjusting column is fixedly connected to the U-shaped connecting portion.

[0011] According to the above technical solution, preferably, the cross sections of the fixed column and the adjusting column are both reduced-opening trough-shaped cross sections. An adjusting groove for accommodating the adjusting column is provided inside the fixed column, and the adjusting column is slidably connected to the adjusting groove of the fixed column.

[0012] The beneficial effects of the present utility model are:

[0013] (1) Spherical card slots adapted to the hemispherical bearings are provided on the inner sides of the lower pile cap assembly and the upper pile cap assembly of this patent. The lower pile cap assembly and the upper pile cap assembly cooperate to clamp and limit two groups of hemispherical bearings. Therefore, the staff can adjust the hemispherical bearings for locking the photovoltaic support to the set angles and positions according to the complex terrain conditions. Since the spherical card slots are adapted to the hemispherical bearings, the hemispherical bearings have degrees of freedom far greater than those of existing conventional transmission mechanisms, thereby enabling the tracking photovoltaic support to adapt to complex terrains.

[0014] (2) Through structural optimization, this patent has the advantages of light weight, easy disassembly, assembly and maintenance. Moreover, even if geological collapse or settlement occurs during the later use of the photovoltaic tracking bracket, it can achieve a certain degree of self-adjustment, and has the advantage of low failure rate compared with traditional photovoltaic tracking brackets, thus having great promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Shows an isometric structural schematic diagram according to an embodiment of the present utility model;

[0016] Figure 2 Shows a front view structural schematic diagram according to an embodiment of the present utility model;

[0017] Figure 3 Shows an isometric structural schematic diagram of a transmission mechanism according to an embodiment of the present utility model;

[0018] Figure 4 Shows a front view structural schematic diagram of a transmission mechanism according to an embodiment of the present utility model;

[0019] Figure 5 Shows an isometric structural schematic diagram of an upper pile cap assembly according to an embodiment of the present utility model;

[0020] DESCRIPTION OF THE REFERENCE NUMERALS:

[0021] 1. Column mechanism; 2. Transmission mechanism; 3. Bracket mechanism; 4. Foundation; 5. Lower pile cap assembly; 6. Upper pile cap assembly; 7. Hemispherical bearing; 8. Torque rod; 9. Rectangular card slot; 10. Spherical card slot; 11. U-shaped connecting part; 12. Lower hemispherical pile cap; 13. Fixed column; 14. Adjusting column; 15. Adjusting slot; 16. Vertical plate; 17. Horizontal plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] In order to enable those skilled in the art of the present technology to better understand the technical solutions of the present utility model, the following further detailed description of the present utility model is given in conjunction with the drawings and the best embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the utility model.

[0023] In the description of the utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.

[0024] As shown in the figure, the utility model provides a tracking photovoltaic support adapted to complex terrains, which includes a column mechanism 1, a transmission mechanism 2 and a support mechanism 3. The lower end of the column mechanism 1 is fixedly connected to the foundation 4. The transmission mechanism 2 is connected to the upper end of the column mechanism 1, and the transmission mechanism 2 is rotatably connected to the support mechanism 3. Among them, the transmission mechanism 2 includes a lower pile cap assembly 5, an upper pile cap assembly 6 and two sets of hemispherical bearings 7 that are symmetrically arranged up and down. The lower pile cap assembly 5 is fixedly connected to the upper end of the column mechanism 1. A rectangular card slot 9 adapted to the torque rod 8 of the support mechanism 3 is provided in the middle of the two sets of hemispherical bearings 7. Spherical card slots 10 adapted to the hemispherical bearings 7 are provided inside the lower pile cap assembly 5 and the upper pile cap assembly 6. The lower pile cap assembly 5 and the upper pile cap assembly 6 cooperate to clamp and limit the two sets of hemispherical bearings 7. The lower pile cap assembly 5 includes a U-shaped connecting part 11 and a lower hemispherical pile cap 12. The U-shaped connecting part 11 includes two sets of vertical plates 16 and a horizontal plate 17. The vertical plates 16 are perpendicularly and fixedly connected to both ends of the horizontal plate 17. The vertical plates 16 are fixedly connected to the upper end of the column mechanism 1 through multiple sets of locking bolts. The lower hemispherical pile cap 12 is coaxially and fixedly connected to the U-shaped connecting part 11. The upper pile cap assembly 6 includes an upper hemispherical pile cap. Two sets of symmetrically arranged connecting ears are provided at both ends of the lower hemispherical pile cap 12 and the upper hemispherical pile cap. Screw holes adapted to connecting bolts are provided on the connecting ears.

[0025] In this embodiment, spherical card slots 10 adapted to the hemispherical bearings 7 are provided inside the lower pile cap assembly 5 and the upper pile cap assembly 6. The lower pile cap assembly 5 and the upper pile cap assembly 6 cooperate to clamp and limit the two sets of hemispherical bearings 7. Therefore, the staff can adjust the hemispherical bearings 7 for locking the photovoltaic support to the set angles and positions according to the complex terrain conditions. Since the spherical card slots 10 are adapted to the hemispherical bearings 7, the hemispherical bearings 7 have degrees of freedom far greater than those of the existing conventional transmission mechanisms 2, thereby enabling the tracking photovoltaic support to adapt to complex terrains. In addition, through structural optimization, this patent has the advantages of light weight, easy disassembly, assembly and convenient maintenance. Moreover, even if geological collapse or settlement occurs during the later use of the photovoltaic tracking support, it can also achieve a certain degree of self-adjustment, and has the advantage of low failure rate compared with traditional photovoltaic tracking supports, and has great popularization value.

[0026] Optionally, in a possible implementation manner, the column mechanism 1 includes a fixed column 13 and an adjustment column 14 that are adjustably connected. The lower end of the fixed column 13 is fixedly connected to the foundation 4. The adjustment column 14 is slidably and adjustably connected to the fixed column 13. Multiple sets of positioning through holes are provided on the adjustment column 14 and the fixed column. The adjustment column 14 and the fixed column are fixedly connected through multiple sets of locking bolts adapted to the positioning through holes. The upper end of the adjustment column 14 is fixedly connected to the U-shaped connecting part 11, thereby facilitating the staff to quickly and stably adjust the height of the column mechanism 1 according to the complex terrain.

[0027] Optionally, in a possible implementation, the cross-sections of the fixed column 13 and the adjustment column 14 are both flared groove-shaped cross-sections. An adjustment groove 15 for accommodating the adjustment column 14 is provided in the fixed column 13, and the adjustment column 14 is slidably connected to the adjustment groove 15 of the fixed column 13. The flared groove-shaped cross-section not only improves the strength of itself, but also can effectively lock the adjustment column 14 in the fixed column 13.

[0028] Obviously, the above embodiments are only examples given for clear illustration, and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation manners here. The obvious changes or modifications derived therefrom still fall within the protection scope of the present invention.

Claims

1. A tracking photovoltaic bracket adapted to complex terrain, characterized in that: It includes a column mechanism, a transmission mechanism and a bracket mechanism. The lower end of the column mechanism is fixedly connected to the foundation, the transmission mechanism is connected to the upper end of the column mechanism, and the transmission mechanism is rotatably connected to the bracket mechanism. The transmission mechanism includes a lower pile cap assembly, an upper pile cap assembly and two groups of upper and lower symmetrical hemispherical bearings. The lower pile cap assembly is fixedly connected to the upper end of the column mechanism, and the middle parts of the two groups of hemispherical bearings are provided with rectangular grooves that are compatible with the torque rods of the bracket mechanism. The inner sides of the lower pile cap assembly and the upper pile cap assembly are provided with spherical grooves that are compatible with the hemispherical bearings. The lower pile cap assembly and the upper pile cap assembly cooperate to clamp and limit the two groups of hemispherical bearings.

2. A tracking photovoltaic bracket adapted to complex terrain according to claim 1, characterized in that: The lower pile cap assembly includes a U-shaped connecting portion and a lower hemispherical pile cap. The U-shaped connecting portion includes two groups of vertical plates and a horizontal plate. The vertical plates are vertically fixedly connected to both ends of the horizontal plates. The vertical plates are fixedly connected to the upper end of the column mechanism through multiple groups of locking bolts. The lower hemispherical pile cap is coaxially fixedly connected to the U-shaped connecting portion.

3. A tracking photovoltaic bracket adapted to complex terrain according to claim 2, characterized in that: The upper pile cap assembly comprises an upper hemispherical pile cap. Two groups of symmetrically arranged connecting ears are arranged at both ends of the lower hemispherical pile cap and the upper hemispherical pile cap. The connecting ears are provided with screw holes matched with connecting bolts.

4. A tracking photovoltaic bracket adapted to complex terrain according to claim 3, characterized in that: The column mechanism includes an adjustably connected fixed column and an adjusting column, the lower end of the fixed column is fixedly connected to the foundation, the adjusting column is slidably and adjustably connected to the fixed column, a plurality of groups of positioning through holes are provided on the adjusting column and the fixed column, the adjusting column and the fixed column are fixedly connected by a plurality of groups of locking bolts matched with the positioning through holes, and the upper end of the adjusting column is fixedly connected to the U-shaped connecting portion.

5. A tracking photovoltaic bracket adapted to complex terrain according to claim 4, characterized in that: The cross sections of the fixed column and the adjusting column are both narrowed groove-shaped cross sections. An adjusting groove for accommodating the adjusting column is provided in the fixed column, and the adjusting column is slidably connected to the adjusting groove of the fixed column.