Electric heating alloy wire for electric blanket

By setting a multi-layer structural design of thermal conductivity layer, thermal block, heat-resistant layer, insulation layer, puncture-resistant layer, corrosion-resistant layer and wear-resistant column on the outer wall of the electric heating alloy wire, the problems of poor wear-resistant and compressive resistance and poor puncture-resistant effect of the electric heating alloy wire are solved, and better heat dissipation and safety are achieved.

CN222981687UActive Publication Date: 2025-06-13GUANGDONG JINMING ELECTRIC HEATING TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421981256.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-13
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing nickel-chromium electrothermal alloy wires have poor surface wear resistance and compression resistance when used, and are easily damaged by puncture of sharp objects, which affects the heating effect and may cause spontaneous combustion.

Method used

An electric alloy wire for electric blanket is designed. A multi-layer structure is formed by providing a thermal conductive layer, a thermal block, a heat-resistant layer, an insulating layer, an anti-puncture layer, a corrosion-resistant layer and a wear-resistant column on the outer wall of the alloy wire body to form a multi-layer structure to improve wear resistance, puncture resistance and heat dissipation effect.

Benefits of technology

Through the multi-layer structure design, the wear resistance, puncture resistance and heat dissipation effect of the electric-thermal alloy wire is significantly improved, the wear rate of the corrosion-resistant layer is reduced, the risk of sharp objects is avoided, and the safety and service life of the alloy wire body is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222981687U_ABST
    Figure CN222981687U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric heating alloy wire for an electric blanket, which belongs to the technical field of electric heating alloy wires and comprises an alloy wire body, a heat conduction layer is arranged on the outer wall of the alloy wire body, and a filling layer and a heat conduction block are arranged on the outer wall of the heat conduction layer. According to the electric heating alloy wire for the electric blanket, the heat conduction layer transfers heat to the heat-resisting layer through cooperation of the heat conduction blocks, the electric leakage condition of the electric heating alloy wire is avoided through cooperation of the insulating layer, and the multiple wear-resisting columns are fixedly connected to the corrosion-resisting layer, so that the wear rate of the corrosion-resisting layer is greatly reduced, and the service life of the electric blanket is prolonged. The corrosion-resistant layer is a corrosion-resistant rubber layer, can effectively resist corrosion of acid, alkali, salt and other corrosive media, has certain compression resistance, protects the alloy wire body from being corroded and abraded, and greatly improves the piercing resistance of sharp objects through assistance of the wear-resistant columns and the corrosion-resistant layer, so that the safety of the alloy wire body is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of electrothermal alloy wires, and particularly relates to an electrothermal alloy wire for an electric blanket. Background Technique

[0002] The electrothermal alloy wire, also known as a heating wire, is a material that converts electrical energy into heat energy using the resistance effect. It is mainly made of materials such as iron-chromium-aluminum alloy and nickel-chromium alloy, and has good oxidation resistance and high-temperature stability. However, the existing nickel-chromium electrothermal alloy wires have certain drawbacks. Firstly, their surface wear and compression resistance are poor, and during use, they may be punctured by sharp objects, resulting in a certain degree of damage to themselves, affecting their heating effect. In severe cases, it may lead to spontaneous combustion. Content of the Utility Model

[0003] In order to overcome the above defects, the utility model provides an electrothermal alloy wire for an electric blanket, which solves the problems of poor wear and compression resistance and poor puncture prevention effect of traditional electrothermal alloy wires.

[0004] To achieve the above purpose, the utility model provides the following technical solution: An electrothermal alloy wire for an electric blanket, including an alloy wire body, a heat conduction layer is arranged on the outer wall of the alloy wire body, a filling layer and heat conduction blocks are arranged on the outer wall of the heat conduction layer, a heat-resistant layer is arranged on the filling layer and the heat conduction blocks, an insulating layer is arranged on the outer wall of the heat-resistant layer, an anti-puncture layer is arranged on the outer wall of the insulating layer, a corrosion-resistant layer is arranged on the anti-puncture layer, and a plurality of wear-resistant columns are arranged on the outer wall of the corrosion-resistant layer.

[0005] As a further solution of the utility model: The heat conduction layer is wrapped on the alloy wire body, the number of the heat conduction blocks is ten, and the ten heat conduction blocks are evenly distributed on the heat conduction layer. The heat conduction blocks are fixedly connected to the heat conduction layer, and one end of the heat conduction block is lapped on the heat-resistant layer.

[0006] As a further solution of the utility model: The filling layer is installed between the heat conduction layer and the heat-resistant layer, and both sides of the filling layer are lapped on the heat conduction blocks. The anti-puncture layer is an aramid layer, the corrosion-resistant layer is an anti-corrosion rubber layer, and the wear-resistant columns are fixedly connected to the corrosion-resistant layer.

[0007] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0008] The electrothermal alloy wire for an electric blanket, by setting a heat-conducting layer, heat-conducting blocks, a heat-resistant layer, an insulating layer, a puncture-proof layer, a corrosion-resistant layer, and wear-resistant columns. When the alloy wire body generates heat during operation, the heat-conducting layer, through the cooperation of the heat-conducting blocks, transfers the heat to the heat-resistant layer, achieving good heat transfer and greatly improving the heat dissipation effect of the electrothermal alloy wire. And through the cooperation of the insulating layer, the occurrence of electric leakage of the electrothermal alloy wire is avoided. Moreover, multiple wear-resistant columns are fixedly connected to the corrosion-resistant layer, thus greatly reducing the wear rate of the corrosion-resistant layer. And the corrosion-resistant layer is an anti-corrosion rubber layer, which can effectively resist the erosion of corrosive media such as acids, alkalis, and salts, and has a certain compressive performance, protecting the alloy wire body from corrosion and wear. And the puncture-proof layer is an aramid layer. The aramid puncture-proof layer is a high-performance composite material, greatly improving the puncture-proof performance of the electrothermal alloy wire. And with the assistance of the wear-resistant columns and the corrosion-resistant layer, the resistance to penetration by sharp objects is greatly increased, thus ensuring the safety of the alloy wire body. Brief Description of the Drawings

[0009] Figure 1 is a schematic structural view of the present utility model;

[0010] Figure 2 is a schematic view of the heat-resistant layer and the puncture-proof layer of the present utility model;

[0011] Figure 3 is a schematic view of the heat-conducting layer and the heat-conducting blocks of the present utility model;

[0012] In the figure: 1, alloy wire body; 2, heat-conducting layer; 3, heat-conducting block; 4, filling layer; 5, heat-resistant layer; 6, insulating layer; 7, puncture-proof layer; 8, corrosion-resistant layer; 9, wear-resistant column. Detailed Description of the Preferred Embodiments

[0013] The technical solutions of this patent will be further described in detail below in conjunction with the specific embodiments.

[0014] As Figures 1-3 shown, the present utility model provides a technical solution: An electrothermal alloy wire for an electric blanket, comprising an alloy wire body 1. A heat-conducting layer 2 is provided on the outer wall of the alloy wire body 1. The heat-conducting layer 2 wraps around the alloy wire body 1. The number of heat-conducting blocks 3 is ten, and the ten heat-conducting blocks 3 are evenly distributed on the heat-conducting layer 2. The heat-conducting blocks 3 are fixedly connected to the heat-conducting layer 2, and one end of the heat-conducting block 3 is lapped on the heat-resistant layer 5; through the cooperation of multiple heat-conducting blocks 3, the heat-conducting layer 2 transfers the heat on it to the heat-resistant layer 5, greatly improving the efficiency of heat transfer, so that the alloy wire body 1 can dissipate heat better.

[0015] On the outer wall of the heat-conducting layer 2, a filling layer 4 and heat-conducting blocks 3 are provided. The filling layer 4 is installed between the heat-conducting layer 2 and the heat-resistant layer 5, and both sides of the filling layer 4 are lapped on the heat-conducting blocks 3. The puncture-proof layer 7 is an aramid layer, and the corrosion-resistant layer 8 is an anti-corrosion rubber layer. The wear-resistant columns 9 are fixedly connected to the corrosion-resistant layer 8. The heat-resistant layer 5 is provided on the filling layer 4 and the heat-conducting blocks 3. The insulating layer 6 is provided on the outer wall of the heat-resistant layer 5. The puncture-proof layer 7 is provided on the outer wall of the insulating layer 6. The corrosion-resistant layer 8 is provided on the puncture-proof layer 7. A plurality of wear-resistant columns 9 are provided on the outer wall of the corrosion-resistant layer 8; a plurality of wear-resistant columns 9 are fixedly connected to the outer wall of the corrosion-resistant layer 8, effectively avoiding the direct contact between the corrosion-resistant layer 8 and external objects, greatly reducing the wear of the corrosion-resistant layer 8, and through the cooperation of the puncture-proof layer 7, the corrosion-resistant layer 8 and the wear-resistant columns 9, greatly increasing the resistance to penetration by sharp objects, effectively avoiding damage to the alloy wire body 1.

[0016] The working principle of the present utility model is as follows: When the alloy wire body 1 generates heat during operation, the heat-conducting layer 2 transfers the heat to the heat-resistant layer 5 through the cooperation of the heat-conducting blocks 3, and through the cooperation of the insulating layer 6, the alloy wire body 1 is protected against electric leakage. And through a plurality of wear-resistant columns 9 fixedly connected to the corrosion-resistant layer 8, the wear of the corrosion-resistant layer 8 by external objects is greatly reduced, and the corrosion-resistant layer 8 can effectively resist the erosion of corrosive media such as acids, alkalis, and salts. And with the assistance of the wear-resistant columns 9 and the corrosion-resistant layer 8, the puncture-proof layer 7 avoids accidental injury to the alloy wire body 1 by sharp objects.

[0017] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.

[0018] The above has made a detailed description of the preferred embodiment of this patent, but this patent is not limited to the above embodiment. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of this patent.

Claims

1. An electric heating alloy wire for an electric blanket, comprising an alloy wire body (1), characterized in that: A heat-conducting layer (2) is arranged on the outer wall of the alloy wire body (1), a filling layer (4) and a heat-conducting block (3) are arranged on the outer wall of the heat-conducting layer (2), a heat-resistant layer (5) is arranged on the filling layer (4) and the heat-conducting block (3), an insulating layer (6) is arranged on the outer wall of the heat-resistant layer (5), an anti-puncture layer (7) is arranged on the outer wall of the insulating layer (6), a corrosion-resistant layer (8) is arranged on the anti-puncture layer (7), and a plurality of wear-resistant columns (9) are arranged on the outer wall of the corrosion-resistant layer (8).

2. The electric heating alloy wire for electric blanket according to claim 1, characterized in that: The heat-conducting layer (2) is wrapped on the alloy wire body (1), the number of the heat-conducting blocks (3) is ten, and the ten heat-conducting blocks (3) are evenly distributed on the heat-conducting layer (2), the heat-conducting blocks (3) are fixedly connected to the heat-conducting layer (2), and one end of the heat-conducting block (3) is overlapped on the heat-resistant layer (5).

3. The electric heating alloy wire for electric blanket according to claim 2, characterized in that: The filling layer (4) is installed between the heat-conducting layer (2) and the heat-resistant layer (5), and both sides of the filling layer (4) are overlapped on the heat-conducting block (3).

4. The electric heating alloy wire for electric blanket according to claim 1, characterized in that: The puncture-proof layer (7) is an aramid layer, the corrosion-resistant layer (8) is an anti-corrosion rubber layer, and the wear-resistant column (9) is fixedly connected to the corrosion-resistant layer (8).