Feeding device

By designing a feeding device including material rails, reversing components and jaw cylinders, the problem of space layout difficulties when loading multiple pieces of a single component in the prior art is solved, and a single vibrating disk is realized to supply two material extraction levels at the same time, reducing cost and space occupation.

CN222981778UActive Publication Date: 2025-06-13SCHNEEBERGER PRECISION SYSTEMS (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202422008516.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-13
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

When the existing feeding device loads multiple pieces of a single component, the spacing of the chuck feeding is smaller than the size spacing of the feeder, resulting in difficulty in space layout and it is impossible to supply the feeding of two feeding levels at the same time.

Method used

A feeding device is designed, including a material rail, a reversing assembly and a jaw cylinder. Through the cooperation of the reversing assembly and the jaw cylinder, a rapid reversing feed of the guide channel is achieved, ensuring that a single vibrating disk can supply the feed of two material levels at the same time.

Benefits of technology

The supply demand for single vibrating disks to supply two material extraction levels simultaneously is realized, reducing costs and reducing space, and it also has the function of automatically switching the feeding direction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device, which relates to the technical field of feeding of PCB (printed circuit board) plug-in machines and comprises a material rail, the material rail is used for being mounted on a direct vibration feeder, a reversing assembly is mounted at the top of the material rail and comprises a feeding channel, a first discharging channel and a second discharging channel, the first discharging channel and the second discharging channel are formed in the positions, close to the two sides of the rear end, of the top of the material rail correspondingly, the feeding channel is formed in the position, close to the front end, of the top of the material rail, and a reversing disc is movably installed in the material rail and located at the intersection position between the feeding channel and the first discharging channel and the intersection position between the feeding channel and the second discharging channel. A material guide channel is formed in the top of the reversing disc. A rotary air cylinder is installed at the bottom of the material rail and located at a rotary shaft at the bottom of the reversing disc. The feeding requirement that the single vibration disc supplies two material taking positions at the same time is met, the cost is reduced, the occupied space is reduced, the feeding direction can be automatically switched, and the feeding device is compatible with other types of feeding devices.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding materials for a PCB plug-in machine, in particular to a feeding device. Background Art

[0002] In the actual application of PCB plug-in machines, it is often necessary to assemble multiple components such as capacitors and resistors of the same specifications on a single PCB board at the same time. In order to improve the plug-in efficiency, the plug-in machine usually adopts a method of taking materials with multiple chucks at the same time to reduce the time of taking materials and plug-in. Some components need to use a vibration plate to realize the loading function;

[0003] When the existing feeding device is in use, due to the relatively large size of the vibration plate feeder, for loading multiple pieces of a single component, the spacing of the chuck picking is much smaller than the size spacing of the feeder, which causes difficulties in spatial layout and is not convenient for supplying materials to two picking positions at the same time. Utility Model Content

[0004] The main purpose of the utility model is to provide a feeding device which can effectively solve the technical problem in the background technology that "for loading multiple pieces of a single component, the spacing between the chucks for picking up materials is much smaller than the size spacing of the feeder, which causes difficulties in spatial layout and is inconvenient to supply materials to two picking positions at the same time."

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A feeding device comprises a material rail, which is used to be installed on a straight vibration feeder. A reversing assembly is installed on the top of the material rail, and the reversing assembly comprises a feed channel, a first discharge channel and a second discharge channel. The first discharge channel and the second discharge channel are respectively opened on both sides of the top of the material rail near the rear end, and the feed channel is opened at the top of the material rail near the front end. A reversing disk is movably installed inside the material rail and at the intersection between the feed channel and the first and second discharge channels. A material guide channel is opened on the top of the reversing disk, and a rotary cylinder is installed at the bottom of the material rail and at the bottom rotating shaft of the reversing disk.

[0007] As a further solution of the utility model, the first discharge channel and the second discharge channel are symmetrical to each other, and the two ends of the guide channel are respectively docked and matched with the feed channel and the first discharge channel or the second discharge channel.

[0008] As a further solution of the utility model, the material guide channel is opened on the top of the reversing disk and is arranged in a curved shape, and the feed channel, the material guide channel and the first and second discharge channels are located on the same horizontal line.

[0009] As a further solution of the utility model, the reversing disc is located inside the material rail and is movably rotatable, and the reversing disc and the output shaft of the rotary cylinder are fixedly installed.

[0010] As a further solution of the present utility model, a clamping jaw cylinder is installed at the top of the material rail and at the rear position above the feeding channel, and a group of photoelectric sensors are installed outside the first discharging channel and the second discharging channel at the top of the material rail.

[0011] As a further solution of the present utility model, the claw part of the clamping jaw cylinder matches the top of the feeding channel, and the number of each group of photoelectric sensors is two.

[0012] The beneficial effects of the present utility model are as follows:

[0013] By setting the commutation component, the clamping jaw cylinder drives the commutation disc to rotate, so that the material guiding channel is respectively docked with the feeding channel, the first discharging channel or the second discharging channel, facilitating rapid commutation for feeding, realizing the feeding requirement of a single vibrating disc to supply two picking positions simultaneously. While the cost is relatively low compared with the existing solutions, the occupied space is reduced;

[0014] By setting the clamping jaw cylinder and the photoelectric sensors, when the components in the first discharging channel or the second discharging channel are stacked to the position of the photoelectric sensors, the clamping jaw cylinder is detected and controlled to open and close the feeding channel, so that the commutation disc rotates for commutation feeding, which can block the components during commutation feeding and can automatically switch the feeding direction at the same time. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of a feeding device of the present utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the commutation component in a feeding device of the present utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the clamping jaw cylinder and the photoelectric sensors in a feeding device of the present utility model;

[0018] Figure 4 It is a top view of the overall feeding device of the present utility model.

[0019] In the figure: 1. Material rail; 2. Commutation component; 3. Feeding channel; 4. First discharging channel; 5. Second discharging channel; 6. Commutation disc; 7. Material guiding channel; 8. Rotary cylinder; 9. Clamping jaw cylinder; 10. Photoelectric sensor. Detailed Embodiment

[0020] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Such as Figures 1-4As shown in the figure, a feeding device includes a material rail 1 which is used to be installed on a linear vibrating feeder. A reversing assembly 2 is installed on the top of the material rail 1. The reversing assembly 2 includes a feeding channel 3, a first discharging channel 4 and a second discharging channel 5. The first discharging channel 4 and the second discharging channel 5 are respectively arranged at both sides of the rear end of the top of the material rail 1, and the feeding channel 3 is arranged at the front end of the top of the material rail 1. A reversing disk 6 is movably installed at the intersection position inside the material rail 1 and between the feeding channel 3 and the first discharging channel 4 and the second discharging channel 5. A guiding channel 7 is opened at the top of the reversing disk 6. A rotary cylinder 8 is installed at the bottom of the material rail 1 and at the bottom rotating shaft of the reversing disk 6.

[0022] In this embodiment, the first discharging channel 4 and the second discharging channel 5 are symmetric to each other. The two ends of the guiding channel 7 are respectively docked and matched with the feeding channel 3 and the first discharging channel 4 or the second discharging channel 5. The requirements of double discharging are realized through the first discharging channel 4 and the second discharging channel 5, and the feeding of two picking positions is carried out simultaneously.

[0023] In this embodiment, the guiding channel 7 is arranged in a curved shape at the top of the reversing disk 6. The feeding channel 3, the guiding channel 7 and the first discharging channel 4 and the second discharging channel 5 are located on the same horizontal line. The reversing disk 6 drives the guiding channel 7 to rotate and reverse, so that the two ends of the guiding channel 7 are docked with the feeding channel 3 and the first discharging channel 4 or the second discharging channel 5 for reversing feeding.

[0024] In this embodiment, the reversing disk 6 is movably rotated inside the material rail 1, and the reversing disk 6 is fixedly installed with the output shaft of the rotary cylinder 8. The rotary cylinder 8 drives the reversing disk 6 to rotate, so that feeding in different directions is carried out when the feeding channel 3 feeds materials.

[0025] In this embodiment, a clamping jaw cylinder 9 is installed at the top of the material rail 1 and at the rear end position above the feeding channel 3. A group of photoelectric sensors 10 are installed outside the first discharging channel 4 and the second discharging channel 5 on the top of the material rail 1. The clamping jaw cylinder 9 is used to open and close the feeding channel 3, and the photoelectric sensors 10 are used to detect whether the components are fully fed or out of stock.

[0026] In this embodiment, the claw part of the clamping jaw cylinder 9 matches the top of the feeding channel 3. The number of each group of photoelectric sensors 10 is two. When the components are fully fed or the corresponding material channel is out of stock for a long time, the photoelectric sensors 10 detect the opposite light. The feeding channel 3 is closed by controlling the clamping jaw cylinder 9 for reversing feeding operation.

[0027] It should be noted that the present utility model is a feeding device. When in use, components enter the feeding channel 3 through the material rail 1. The material rail 1 vibrates by being installed on a linear vibratory feeder to slide-feed the components. The components enter the guiding channel 7 in the reversing disk 6 through the unclosed jaw cylinder 9. The two ends of the guiding channel 7 are respectively docked with the feeding channel 3 and the second discharging channel 5, and enter the second discharging channel 5 through the curved guiding channel 7 to feed a plug-in machine. When the position of the photoelectric sensor 10 in the component stacking channel of the second discharging channel 5 is continuously blocked, or when the components in the first discharging channel 4 reach the material shortage alarm position, the jaw cylinder 9 is triggered to clamp the components passing through and the components in front that are blocked from passing in the feeding channel 3 without panic. After a short delay, the reversing disk 6 without components staying is driven to rotate and switch by the rotary cylinder 8, so that the two ends of the guiding channel 7 are respectively docked with the feeding channel 3 and the first discharging channel 4. Subsequently, the jaw cylinder 9 opens the jaws, and the components feed the first discharging channel 4 through the reversing disk 6 after changing the direction.

[0028] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A feeding device, comprising a material rail (1), wherein the material rail (1) is used to be installed on a direct vibration feeder, and a reversing assembly (2) is installed on the top of the material rail (1), characterized in that: The reversing assembly (2) comprises a feed channel (3), a first discharge channel (4) and a second discharge channel (5); the first discharge channel (4) and the second discharge channel (5) are respectively arranged at the top of the material track (1) at the rear end and both sides thereof; the feed channel (3) is arranged at the top of the material track (1) at the front end; a reversing disc (6) is movably installed inside the material track (1) and at the intersection between the feed channel (3) and the first discharge channel (4) and the second discharge channel (5); a material guide channel (7) is arranged at the top of the reversing disc (6); a rotary cylinder (8) is installed at the bottom of the material track (1) and at the bottom rotating shaft of the reversing disc (6).

2. A feeding device according to claim 1, characterized in that: The first discharge channel (4) and the second discharge channel (5) are symmetrical to each other, and the two ends of the guide channel (7) are respectively connected and matched with the feed channel (3) and the first discharge channel (4) or the second discharge channel (5).

3. A feeding device according to claim 1, characterized in that: The guide channel (7) is opened on the top of the reversing disc (6) and is arranged in a curved shape. The feed channel (3), the guide channel (7) and the first discharge channel (4) and the second discharge channel (5) are located on the same horizontal line.

4. A feeding device according to claim 1, characterized in that: The reversing disc (6) is located inside the material rail (1) and is movably rotatable. The reversing disc (6) and the output shaft of the rotary cylinder (8) are fixedly installed.

5. A feeding device according to claim 1, characterized in that: A clamping cylinder (9) is installed at the top of the material track (1) and above the feed channel (3) at the rear end, and a group of photoelectric sensors (10) are installed at the top of the material track (1) and outside the first discharge channel (4) and the second discharge channel (5).

6. A feeding device according to claim 5, characterized in that: The claw portion of the clamping claw cylinder (9) matches the top of the feed channel (3), and the number of each group of photoelectric sensors (10) is two.