Backwashing assembly and drum-type precision filter thereof
By designing a backwash assembly including a cleaning part and a flushing part, combining a threaded rod and slider driven by a servo motor, and a flushing structure of a spray nozzle, the problem of reducing the filter efficiency and incomplete cleaning of the traditional drum filter after long-term use is solved, and the effect of efficient cleaning and extending the service life is achieved.
Patent Information
- Application Number
- CN202422046117.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-22
AI Technical Summary
After a long time of use, impurities are easily accumulated on the surface of the filter material, resulting in an increase in filtration resistance and a decrease in filtration efficiency. It requires regular shutdown and cleaning, which affects production continuity and filtration effect. During the backwashing structure, some tiny residues will still adhere to the filter water mesh during the cleaning process of the roller filter, which is difficult to completely remove, affecting the subsequent filtration effect and even shortening the service life of the filter.
A backwashing component is designed, including a cleaning part and a flushing part. The cleaning part drives the threaded rod and slider through a servo motor to drive the cleaning brush to clean the filter surface; the flushing part flushes the filter through a spray nozzle, combined with a quick disassembly structure to facilitate the rapid disassembly and maintenance of the device.
It realizes efficient cleaning of filter surface residues, improves the cleaning efficiency and service life of the filter, reduces the cleaning pressure of workers, and improves the maintenance convenience and durability of the device.
Smart Images

Figure CN222983904U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of environmental protection and water treatment, and specifically relates to an anti-flushing assembly and a drum-type precision filter. Background Art
[0002] Due to its advantages such as compact structure, large filtration area, and simple operation, the drum-type precision filter is widely used in the water treatment field. However, after long-term use of the traditional drum-type filter, impurities are likely to accumulate on the surface of the filter media, resulting in an increase in filtration resistance and a decrease in filtration efficiency. It is necessary to stop the machine for cleaning regularly, which affects the production continuity and filtration effect.
[0003] The utility model with the publication number CN218923972U relates to the filtration field in the production and molding process of polymer materials, and discloses a full-automatic drum backwashing filter, which includes a protective cover. Inside the protective cover, there is a filter body. The filter body includes a main body, a filter drum, a guide column, an inlet flange, and an outlet flange. The inlet flange and the outlet flange are fixedly installed on both sides of the main body. The filter drum is rotatably installed inside the main body. A support cylinder is arranged inside the filter drum. The end of the support cylinder is fixedly connected to the inlet flange. A guide column is arranged inside the support cylinder. An intermediate connecting part is inserted into the guide column. Inside the outlet flange, there is a transmission gear fixedly connected to the end of the filter drum. A transmission gear meshing with the transmission gear is rotatably installed inside the main body. The transmission gear is connected to the motor. Four cavities communicating with the inlet flange are opened inside the main body.
[0004] However, the above patent still has the following problems: During the cleaning process of the drum filter by the backwashing structure, there will still be some tiny residues attached to the water filter mesh holes, which are difficult to completely remove. The residues will gradually accumulate, affecting the subsequent filtration effect and even shortening the service life of the filter. When it is necessary to deeply clean or replace the backwashing structure, it is often necessary to disassemble the entire filter body or a large number of components, which not only increases the maintenance difficulty and time cost, but also may cause equipment damage due to improper operation. The lack of a quick-disassembly design also makes daily maintenance cumbersome and is not conducive to the long-term stable operation of the equipment. It is more inconvenient to clean the backwashing structure subsequently.
[0005] In view of this, the present utility model is specifically proposed. Summary of the Utility Model
[0006] To solve the technical problem of the poor cleaning effect of the backwashing structure described above, the basic concept of the technical solution adopted by the present utility model is:
[0007] An anti-flushing assembly, comprising:
[0008] A first fixing plate, the first fixing plate is rectangular, and a quick-disassembly structure is arranged at the top of the first fixing plate;
[0009] The second fixing plate is arranged on the top of the first fixing plate, and a limiting structure connected to the first fixing plate is provided inside the second fixing plate;
[0010] The backwashing structure includes a cleaning part and a flushing part. The cleaning part includes a fourth fixing plate fixedly arranged at the bottom of the first fixing plate, and a cleaning brush is arranged at the bottom of the fourth fixing plate. The flushing part includes two groups of water tanks fixedly installed at the bottom of the first fixing plate, and nine groups of spray nozzles are fixedly installed on the outer wall of one side of the water tank;
[0011] The fifth fixing plate is fixedly installed on the outer wall of one side of the second fixing plate.
[0012] As a preferred embodiment of the present invention, the cleaning part further includes a servo motor fixedly installed on the outer wall of one side of the fourth fixing plate. A limiting groove is provided inside the fourth fixing plate, a guiding rod is fixedly installed inside the limiting groove, a threaded rod is rotatably installed between the inner walls on both sides of the fourth fixing plate, and the output shaft of the servo motor is fixedly connected to one end of the threaded rod through a coupling.
[0013] As a preferred embodiment of the present invention, the cleaning part further includes a slider arranged inside the fourth fixing plate. Two groups of holes are provided inside the slider. The guiding rod is sleeved and installed inside one group of holes, and a threaded sleeve is rotatably installed inside the other group of holes. The threaded rod is helically installed inside the threaded sleeve.
[0014] As a preferred embodiment of the present invention, the flushing part further includes a water delivery pipe fixedly installed on the outer wall of one side of the water tank. One end of the water delivery pipe is connected to an external water tank. A connecting plate is fixedly installed at the bottom of the slider, and the top of the cleaning brush is fixedly connected to the bottom of the connecting plate.
[0015] As a preferred embodiment of the present invention, the limiting structure includes two groups of first threaded grooves provided inside the second fixing plate. One group of first clamping plates is fixedly installed on the inner walls on both sides of the second fixing plate. First clamping grooves are provided on the outer walls on both sides of the first fixing plate, and the first clamping plates are clamped and installed inside the first clamping grooves.
[0016] As a preferred embodiment of the present invention, the quick-release structure further includes a third fixing plate fixedly installed on the top of the first fixing plate. Two groups of second threaded grooves are provided inside the third fixing plate, and a limiting bolt is helically installed inside the second threaded grooves. The limiting bolt is helically installed inside the first threaded grooves.
[0017] A drum-type precision filter includes the backwashing structure described in any one of the above and a drum-type filter. A sewage trough plate is fixedly installed at the bottom of the fifth fixing plate. One end of the drum-type filter is rotatably installed inside the fifth fixing plate. An opening is provided at one end of the drum-type filter, and a drain pipe is fixedly installed in the opening. One end of the drain pipe is placed inside the sewage trough plate. The drum-type filter is connected to a driving device arranged outside the sewage trough plate.
[0018] The utility model has the following beneficial effects compared with the prior art:
[0019] 1. It achieves the purpose of cleaning and flushing the device, clears the residues attached to the surface of the filter, improves the cleaning efficiency of the filter, improves the cleaning effect of the device, and reduces the cleaning pressure of workers.
[0020] 2. It achieves the purpose of quickly disassembling and installing the backwashing structure, improves the convenience of using the device, facilitates the quick disassembly and installation of the device by maintenance personnel, facilitates the maintenance and cleaning of the device, and improves the flexibility of using the device.
[0021] 3. It achieves the purpose of collecting and treating the sewage generated by flushing the device, facilitates the centralized treatment of wastewater, improves the cleaning efficiency of the device, improves the durability of the device, extends the service life of the device, and optimizes the use experience of the device.
[0022] The following further describes in detail the specific implementation manners of the utility model with reference to the accompanying drawings. Description of the Drawings
[0023] In the drawings:
[0024] Figure 1 is a schematic structural diagram of the utility model;
[0025] Figure 2 is a front view of the utility model;
[0026] Figure 3 is a split view of the first fixing plate and the second fixing plate of the utility model;
[0027] Figure 4 is a schematic structural diagram of the fourth fixing plate of the utility model;
[0028] Figure 5 is a schematic structural diagram of the water tank of the utility model;
[0029] Figure 6 is a schematic structural diagram of the spray nozzle of the utility model.
[0030] In the figure: 10, the first fixed plate; 11, the second fixed plate; 12, the first threaded groove; 13, the first clamping plate; 14, the first clamping groove; 15, the third fixed plate; 16, the second threaded groove; 17, the limit bolt; 18, the fourth fixed plate; 19, the servo motor; 20, the threaded rod; 21, the guide rod; 22, the slider; 23, the threaded sleeve; 24, the connecting plate; 25, the cleaning brush; 26, the water tank; 27, the spray nozzle; 28, the water delivery pipe; 29, the drum filter; 30, the sewage trough plate; 31, the fifth fixed plate; 32, the drain pipe. Detailed implementation mode
[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model.
[0032] Embodiment 1: An anti-flushing component and its drum-type precision filter, specifically as Figure 1 and Figure 2 shown, including the first fixed plate 10, the first fixed plate 10 is rectangular, and a quick-release structure that can be quickly disassembled is provided at the top of the first fixed plate 10; the second fixed plate 11, the second fixed plate 11 is arranged on the top of the first fixed plate 10, and a limiting structure connected to the first fixed plate 10 is provided inside the second fixed plate 11; an anti-flushing structure, the anti-flushing structure includes a cleaning part and a flushing part, the cleaning part includes the fourth fixed plate 18 fixedly arranged at the bottom of the first fixed plate 10, and a cleaning brush 25 is arranged at the bottom of the fourth fixed plate 18, the flushing part includes two groups of water tanks 26 fixedly installed at the bottom of the first fixed plate 10, and nine spray nozzles 27 are fixedly installed on the outer wall of one side of the water tank 26; the fifth fixed plate 31, the fifth fixed plate 31 is fixedly installed on the outer wall of one side of the second fixed plate 11. The drum filter is cleaned through the anti-flushing structure.
[0033] Specifically as Figure 1 、Figure and Figure 4 shown, the cleaning part further includes a servo motor 19 fixedly installed on the outer wall of one side of the fourth fixed plate 18, a limiting groove is provided inside the fourth fixed plate 18, a guide rod 21 is fixedly installed inside the limiting groove, and a threaded rod 20 is rotatably installed between the inner walls on both sides of the fourth fixed plate 18. The output shaft of the servo motor 19 is fixedly connected to one end of the threaded rod 20 through a coupling. The servo motor 19 is started to drive the threaded rod 20 to rotate.
[0034] Specifically as Figure 1 、 Figure 2 、 Figure 4 and Figure 5As shown, the cleaning part further includes a slider 22 arranged inside the fourth fixing plate 18. Two groups of holes are formed inside the slider 22. The guiding rod 21 is sleeved and installed inside one group of holes, and a threaded sleeve 23 is rotatably installed inside the other group of holes. The threaded rod 20 is helically installed inside the threaded sleeve 23. When the threaded rod 20 rotates, it drives the threaded rod 20 to rotate inside the threaded sleeve 23, drives the slider 22 to move under the guiding action of the guiding rod 21, adjusts the position of the connecting plate 24, and cleans the filter through the cleaning brush 25.
[0035] Specifically, as Figure 1 , Figure 5 and Figure 6 shown, the flushing part further includes a water delivery pipe 28 fixedly installed on the outer wall of one side of the water tank 26. One end of the water delivery pipe 28 is connected to an external water tank. The bottom of the slider 22 is fixedly installed with a connecting plate 24, and the top of the cleaning brush 25 is fixedly connected to the bottom of the connecting plate 24. Water is delivered into the water tank 26 through the water delivery pipe 28, and the filter is flushed through the spray nozzle 27.
[0036] According to the above, through the structures of the fourth fixing plate 18, the servo motor 19, the threaded rod 20, the guiding rod 21, the slider 22, the threaded sleeve 23, the connecting plate 24, the cleaning brush 25, the water tank 26, the spray nozzle 27 and the water delivery pipe 28, the purpose of cleaning and flushing the device is achieved, the residues attached to the surface of the filter are cleaned, the cleaning efficiency of the filter is improved, the cleaning effect of the device is improved, and the cleaning pressure of the workers is reduced.
[0037] Embodiment 2: On the basis of Embodiment 1, specifically, as Figure 1 , Figure 2 and Figure 3 shown, the limiting structure includes two groups of first threaded grooves 12 formed inside the second fixing plate 11. A group of first clamping plates 13 are fixedly installed on both inner walls of the second fixing plate 11. First clamping grooves 14 are formed on both outer walls of the first fixing plate 10. The first clamping plates 13 are clamped and installed inside the first clamping grooves 14. Push the first fixing plate 10, clamp the first clamping plates 13 inside the first clamping grooves 14, and rotate the limiting bolt 17, and helically install the limiting bolt 17 inside the second threaded groove 16 and the first threaded groove 12 in sequence.
[0038] Specifically, as Figure 1 , Figure 2 and Figure 3As shown in the figure, the quick-release structure further includes a third fixing plate 15 fixedly installed on the top of the first fixing plate 10. Two groups of second threaded grooves 16 are provided inside the third fixing plate 15. A limit bolt 17 is spirally installed inside the second threaded groove 16, and the limit bolt 17 is spirally installed inside the first threaded groove 12. The outer wall of one side of the third fixing plate 15 is closely attached to the inner wall of one side of the second fixing plate 11, and the first fixing plate 10 is fixedly installed at the bottom of the second fixing plate 11.
[0039] Based on the above, through the structures of the first fixing plate 10, the second fixing plate 11, the first threaded groove 12, the first clamping plate 13, the first clamping groove 14, the third fixing plate 15, the second threaded groove 16 and the limit bolt 17, the purpose of quick-release installation of the backwashing structure is achieved, the convenience of using the device is improved, it is convenient for maintenance personnel to perform quick-release installation on the device, it is convenient to perform maintenance and cleaning on the device, and the flexibility of using the device is improved.
[0040] Embodiment 3: On the basis of Embodiment 1 and Embodiment 2, specifically as Figure 1 and Figure 2 shown, a drum-type precision filter includes the backwashing structure described in any one of the above and a drum-type filter 29. A sewage trough plate 30 is fixedly installed at the bottom of the fifth fixing plate 31. One end of the drum-type filter 29 is rotatably installed inside the fifth fixing plate 31. An opening is provided at one end of the drum-type filter 29, and a drain pipe 32 is fixedly installed inside the opening. One end of the drain pipe 32 is placed inside the sewage trough plate 30, and the drum-type filter 29 is connected to a driving device arranged outside the sewage trough plate 30. The fifth fixing plate 31 is supported and fixed by the drain pipe 32, the drum-type filter 29 is limited by the fifth fixing plate 31, and the wastewater inside the drum-type filter 29 is conveyed to the inside of the sewage trough plate 30 through the drain pipe 32, and the wastewater generated by flushing the drum-type filter 29 is collected into the inside of the sewage trough plate 30.
[0041] To sum up, through the structures of the drum-type filter 29, the sewage trough plate 30, the fifth fixing plate 31 and the drain pipe 32, the sewage generated by flushing the device is collected and treated, which is convenient for centralized treatment of the wastewater, improves the cleaning efficiency of the device, improves the durability of the device, extends the service life of the device, and optimizes the use experience of the device.
[0042] Working principle: First, the first fixing plate 10 is fixed to the bottom of the second fixing plate 11 through a quick-release structure (the second threaded groove 16 and the limit bolt 17 on the third fixing plate 15). The quick-release structure allows for quick installation and disassembly, facilitating maintenance and component replacement. The limiting structure (the clamping of the first clamping plate 13 and the first clamping groove 14, and the limit bolt 17 passing through the second threaded groove 16 and being helically installed in the first threaded groove 12) further enhances the structural stability. Start the servo motor 19, and its output shaft drives the threaded rod 20 to rotate through a coupling. The rotation of the threaded rod 20 causes the threaded sleeve 23 to move on the threaded rod, thereby driving the slider 22 to move along the guide rod 21, ensuring the smooth movement and precise positioning of the slider 22. The movement of the slider 22 drives the connecting plate 24 and the cleaning brush 25 to move. The cleaning brush 25 closely adheres to the outer surface of the drum filter 29 for cleaning, removing dirt and impurities on the surface. Water is introduced into the water tank 26 from an external water tank through the water delivery pipe 28. The water in the water tank 26 is evenly sprayed onto the outer surface of the drum filter 29 through the spray nozzles 27, further flushing away the dirt and impurities remaining after cleaning. The drum filter 29 rotates driven by a driving device for liquid filtering operation. The wastewater generated during the filtering process is discharged into the sewage trough plate 30 through the hole at one end of the drum filter 29 and the drain pipe 32, realizing the collection and centralized treatment of wastewater. The drain pipe 32 not only serves for wastewater discharge but also plays a supporting role for the fifth fixing plate 31, and the fifth fixing plate 31 limits the drum filter 29 to ensure its stability during operation.
[0043] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.
Claims
1. A backwash component, characterized in that: include: A first fixing plate (10), the first fixing plate (10) is rectangular, and a quick-detachable structure is provided on the top of the first fixing plate (10); A second fixing plate (11), the second fixing plate (11) being arranged on the top of the first fixing plate (10), and a limiting structure connected to the first fixing plate (10) being provided inside the second fixing plate (11); A backwashing structure, the backwashing structure comprising a cleaning portion and a flushing portion, the cleaning portion comprising a fourth fixed plate (18) fixedly mounted on the bottom of the first fixed plate (10), a cleaning brush (25) being arranged at the bottom of the fourth fixed plate (18), and the flushing portion comprising two groups of water tanks (26) fixedly mounted on the bottom of the first fixed plate (10), nine groups of spray nozzles (27) being fixedly mounted on one side outer wall of the water tank (26); A fifth fixing plate (31), the fifth fixing plate (31) is fixedly mounted on an outer wall of one side of the second fixing plate (11).
2. The backwash assembly according to claim 1, characterized in that: The cleaning section also includes a servo motor (19) fixedly mounted on an outer wall of one side of a fourth fixing plate (18); a limiting groove is provided inside the fourth fixing plate (18); a guide rod (21) is fixedly mounted inside the limiting groove; a threaded rod (20) is rotatably mounted between the inner walls of both sides of the fourth fixing plate (18); and an output shaft of the servo motor (19) is fixedly connected to one end of the threaded rod (20) via a coupling.
3. The backwash assembly according to claim 1, characterized in that: The cleaning section also includes a slider (22) disposed inside the fourth fixing plate (18), the slider (22) having two groups of holes formed inside, the guide rod (21) being sleeved and installed inside one group of holes, the other group of holes having a threaded sleeve (23) rotatably installed inside, the threaded rod (20) being spirally installed inside the threaded sleeve (23).
4. The backwash assembly according to claim 1, characterized in that: The flushing portion further comprises a water pipe (28) fixedly mounted on an outer wall of one side of the water tank (26), one end of the water pipe (28) being connected to an external water tank, a connecting plate (24) being fixedly mounted on the bottom of the slider (22), and a top of the cleaning brush (25) being fixedly connected to the bottom of the connecting plate (24).
5. The backwash assembly according to claim 1, characterized in that: The limiting structure comprises two groups of first thread grooves (12) formed inside the second fixing plate (11); a group of first clamping plates (13) are fixedly mounted on both inner walls of the second fixing plate (11); first clamping grooves (14) are formed on both outer walls of the first fixing plate (10); and the first clamping plates (13) are clamped and mounted inside the first clamping grooves (14).
6. The backwash assembly according to claim 1, characterized in that: The quick-release structure further comprises a third fixing plate (15) fixedly mounted on the top of the first fixing plate (10); two groups of second thread grooves (16) are provided inside the third fixing plate (15); limiting bolts (17) are screw-mounted inside the second thread grooves (16); and the limiting bolts (17) are screw-mounted inside the first thread grooves (12).
7. A drum type precision filter, characterized in that: It comprises the backwashing structure and drum filter (29) described in any one of claims 1 to 6, a sewage trough plate (30) is fixedly installed at the bottom of the fifth fixed plate (31), one end of the drum filter (29) is rotatably installed inside the fifth fixed plate (31), one end of the drum filter (29) is opened with a hole, a drain pipe (32) is fixedly installed in the hole, one end of the drain pipe (32) is placed inside the sewage trough plate (30), and the drum filter (29) is connected to a driving device arranged outside the sewage trough plate (30).