Batching device for powder coating processing

By designing cleaning components and rotary components in the dosing device for powder coating processing, combined with the use of spray head blowing and vibration components, the problems of difficulty in cleaning the doser barrel and unstable discharge are solved, and a more efficient dosing process is achieved.

CN222984256UActive Publication Date: 2025-06-17ELITE IND CO LTD
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Patent Information

Application Number
CN202421933136.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-17
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing powder coating processing batching device cannot effectively clean the batching barrel during use, resulting in residual affecting the quality of the batching, poor cutting stability and easy blockage, and incomplete discharge.

Method used

A batching device including cleaning components and rotating components is designed. The tooth plate and gear are driven to rotate through an electric push rod, so that the batching barrel is rotated by ninety degrees, and blow air through the nozzle to avoid residue; at the same time, a vibration component is arranged to knock on the side wall of the batching barrel through a rubber push block to ensure that the raw material is discharged thoroughly.

Benefits of technology

It realizes convenient cleaning of the dosing barrel, avoids residual materials affecting the quality of the batching, improves the stability of the cut and thorough discharge, and improves the efficiency of the batching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching device for powder coating processing, which belongs to the technical field of powder coating processing and comprises a base, a rotating component is arranged at the upper end of the base, a supporting rod is connected to the upper end of the rotating component, a supporting plate is arranged at the upper end of the supporting rod, and three groups of batching cylinders are arranged at the upper end of the supporting plate. The cleaning assembly and the rotating assembly are arranged, the electric push rod retracts to drive the toothed plate to move, the toothed plate drives the gear to rotate, the rotating shaft where the gear is located rotates, the batching barrel rotates by 90 degrees, the batching barrel is located above the collecting box, and the cleaning assembly is arranged on the side edge of the base. Gas is conveyed to the spray head through the connecting pipe, the spray head blows gas to the batching barrel, raw material residues in the batching barrel are avoided, the collecting box collects the raw materials, then the raw materials are discharged from the discharging pipe, and the residual materials are prevented from affecting batching processing.
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Description

Technical Field

[0001] The utility model belongs to the technical field of powder coating processing, and particularly relates to a batching device for powder coating processing. Background Technique

[0002] Powder coatings are solid powder synthetic resin coatings composed of solid resins, pigments, fillers, and additives. Different from ordinary solvent-based coatings and water-based coatings, their dispersion medium is not solvent and water, but air. They have the characteristics of no solvent pollution, 100% film formation, and low energy consumption. Since the industrial production of powder coatings, improving production efficiency, realizing automated production, and reducing the input of human resources have always been the unremitting pursuit goals of powder coating producers.

[0003] Chinese Patent Application No. 202322040830.4 discloses a batching device for powder coating processing, including a batcher, a support plate, and a support frame. The support plate is sleeved on the surface of the batcher, the top of the support frame is fixedly connected to the left side of the bottom of the support plate, a movable sleeve is sleeved on the bottom of the surface of the support frame, and a movable telescopic rod is fixedly connected to the right side of the movable sleeve. By setting the electric telescopic rod in the utility model, the electric telescopic rod is moved to the bottom of the batcher where there is a blockage situation. Then, the user can turn on the electric telescopic rod and the motor to make the screw rod rotate and move upward to clear the blockage at the electric valve of the batcher, solving the problem that when the batching in the batching cylinder is too dry, the dry batching is likely to block inside the electric valve during the discharging of the batching cylinder. Usually, the user needs to take another cleaning rod to clear the inside of the electric valve, thereby reducing the batching efficiency, and achieving the effect of facilitating blockage clearing.

[0004] When the above-mentioned disclosed patent is in use, there are problems: the batcher cylinder cannot be cleaned, which is likely to cause residues and affect the batching quality. At the same time, the feeding stability is poor, it is easy to be blocked, and the discharging is not thorough. Summary of the Utility Model

[0005] To solve the problems raised in the above background technique. The utility model provides a batching device for powder coating processing, which has the characteristics of convenient cleaning, stable feeding, and thorough discharging.

[0006] To achieve the above object, the utility model provides the following technical solution: A batching device for powder coating processing, including a base, a rotating assembly is arranged at the upper end of the base, a support rod is connected to the upper end of the rotating assembly, a support plate is arranged at the upper end of the support rod, three batching cylinders are arranged at the upper end of the support plate, a cleaning assembly is arranged at the side of the base, a movable assembly is nested on the surface of the support rod, a movable telescopic rod is arranged at the side of the movable assembly, an electric telescopic rod is arranged at the side of the movable telescopic rod, a cleaning rod is connected to the upper end of the electric telescopic rod, and a vibration assembly is arranged at the side of the support plate.

[0007] Preferably, the cleaning component includes a connecting pipe, a fixing plate, a spray head, a vertical frame, a collection box and a discharge pipe. Among them, a collection box is arranged on the side of the base, a discharge pipe is arranged at the bottom of the collection box, a vertical frame is arranged on the side of the collection box, a fixing plate is arranged at the upper end of the vertical frame, three spray heads are evenly arranged at the bottom of the fixing plate, and a connecting pipe is connected to the upper end of the spray head.

[0008] Preferably, the connecting pipe is connected to an external air pump through an air pipe.

[0009] Preferably, the rotating component includes a toothed plate, a rotating shaft, an electric push rod, a fixing frame, a gear and a fixing rod. Among them, a fixing rod is arranged in the middle of the upper end of the base, the upper end of the fixing rod is rotatably connected to a rotating shaft, a gear is arranged on the surface of the rotating shaft, a fixing frame is arranged on the side of the fixing rod, an electric push rod is arranged in the middle of the fixing frame, and a toothed plate is connected to the side of the electric push rod.

[0010] Preferably, the vibrating component includes a driving motor, a motor frame, a fixing bottom plate, a fixing sleeve, a rubber pushing block, a spring telescopic rod and a rotating rod. Among them, a fixing bottom plate is arranged on the side of the support plate, a motor frame is arranged on the upper side of the fixing bottom plate, a driving motor is arranged on the upper end of the motor frame, a rotating rod is connected to the rotating shaft of the driving motor, three fixing sleeves are arranged at equal intervals on the surface of the rotating rod, a spring telescopic rod is arranged on the surface of the fixing sleeve, and a rubber pushing block is arranged on the side of the spring telescopic rod.

[0011] Preferably, the rubber pushing block is closely attached to the side wall of the batching cylinder under the elastic force of the spring telescopic rod.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. The present utility model is provided with a cleaning component and a rotating component. When the electric push rod contracts, it drives the toothed plate to move, the toothed plate drives the gear to rotate, and the rotating shaft where the gear is located rotates, so that the batching cylinder rotates by 90 degrees. The batching cylinder is located above the collection box, and gas is conveyed to the spray head through the connecting pipe. The spray head blows air on the batching cylinder to avoid raw material residue in the batching cylinder. The collection box collects it and then discharges it from the discharge pipe, avoiding the influence of residual materials on batching processing.

[0014] 2. The present utility model is provided with a vibrating component. The driving motor rotates to drive the rotating rod to rotate, the rotating rod drives the fixing sleeve to rotate, and the spring telescopic rod connected to the fixing sleeve drives the rubber pushing block to rotate. The rotating rubber pushing block knocks on the side wall of the batching cylinder to vibrate the batching cylinder, avoid wall hanging, and make the raw materials discharge completely. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of the present utility model;

[0016] Figure 2 Schematic structural diagram of the cleaning component of the present utility model;

[0017] Figure 3 Schematic structural diagram of the rotating component of the present utility model;

[0018] Figure 4 Schematic structural diagram of the vibration component of the present utility model;

[0019] In the figure: 1, batching cylinder; 2, support plate; 3, support rod; 4, cleaning component; 41, connecting pipe; 42, fixing plate; 43, spray head; 44, vertical frame; 45, collection box; 46, discharge pipe; 5, movable component; 6, rotating component; 61, toothed plate; 62, rotating shaft; 63, electric push rod; 64, fixing frame; 65, gear; 66, fixing rod; 7, base; 8, movable telescopic rod; 9, electric telescopic rod; 10, cleaning rod; 11, vibration component; 111, drive motor; 112, motor frame; 113, fixing bottom plate; 114, fixing sleeve; 115, rubber push block; 116, spring telescopic rod; 117, rotating rod. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment 1

[0022] Please refer to Figures 1-4 , the present utility model provides the following technical solutions: A batching device for powder coating processing, including a base 7, a rotating component 6 is arranged at the upper end of the base 7, a support rod 3 is connected to the upper end of the rotating component 6, a support plate 2 is arranged at the upper end of the support rod 3, three batching cylinders 1 are arranged at the upper end of the support plate 2, a cleaning component 4 is arranged at the side of the base 7, a movable component 5 is nested on the surface of the support rod 3, a movable telescopic rod 8 is arranged at the side of the movable component 5, an electric telescopic rod 9 is arranged at the side of the movable telescopic rod 8, a cleaning rod 10 is connected to the upper end of the electric telescopic rod 9, and a vibration component 11 is arranged at the side of the support plate 2.

[0023] Specifically, the cleaning component 4 includes a connecting pipe 41, a fixing plate 42, a spray head 43, a vertical frame 44, a collection box 45 and a discharge pipe 46. Among them, a collection box 45 is arranged on the side of the base 7, a discharge pipe 46 is arranged at the bottom of the collection box 45, a vertical frame 44 is arranged on the side of the collection box 45, a fixing plate 42 is arranged at the upper end of the vertical frame 44, three spray heads 43 are evenly arranged at the bottom of the fixing plate 42, and a connecting pipe 41 is connected to the upper end of the spray head 43.

[0024] By adopting the above technical solution, the batching cylinder 1 rotates by ninety degrees, the batching cylinder 1 is located above the collection box 45, gas is conveyed to the spray head 43 through the connecting pipe 41, and the spray head 43 blows air to the batching cylinder 1 to avoid raw material residue in the batching cylinder 1. The collection box 45 collects it and then discharges it from the discharge pipe 46 to avoid the residual material affecting the batching process.

[0025] Specifically, the connecting pipe 41 is connected to an external air pump through an air pipe.

[0026] By adopting the above technical solution, gas is conveyed to the spray head 43 through the connecting pipe 41, and the spray head 43 blows air to the batching cylinder 1 to avoid raw material residue in the batching cylinder 1.

[0027] Specifically, the rotating component 6 includes a toothed plate 61, a rotating shaft 62, an electric push rod 63, a fixing frame 64, a gear 65 and a fixing rod 66. Among them, a fixing rod 66 is arranged in the middle of the upper end of the base 7, the upper end of the fixing rod 66 is rotatably connected to a rotating shaft 62, a gear 65 is arranged on the surface of the rotating shaft 62, a fixing frame 64 is arranged on the side of the fixing rod 66, an electric push rod 63 is arranged in the middle of the fixing frame 64, and a toothed plate 61 is connected to the side of the electric push rod 63.

[0028] By adopting the above technical solution, the electric push rod 63 contracts to drive the toothed plate 61 to move, the toothed plate 61 drives the gear 65 to rotate, and the rotating shaft 62 where the gear 65 is located rotates, so that the batching cylinder 1 rotates by ninety degrees, and the batching cylinder 1 is located above the collection box 45.

[0029] When this embodiment is in use, the batching of the powder coating is carried out through the batching cylinder 1. The movable telescopic rod 8 expands and contracts to move the cleaning rod 10 to the lower part of the batching cylinder 1, and the electric telescopic rod 9 extends to insert the cleaning rod 10 into the bottom of the batching cylinder 1 to avoid the blockage of raw materials in the batching cylinder 1. After the raw materials in the batching cylinder 1 are discharged, the electric push rod 63 contracts to drive the toothed plate 61 to move, the toothed plate 61 drives the gear 65 to rotate, and the rotating shaft 62 where the gear 65 is located rotates, so that the batching cylinder 1 rotates by ninety degrees, and the batching cylinder 1 is located above the collection box 45. Gas is conveyed to the spray head 43 through the connecting pipe 41, and the spray head 43 blows air to the batching cylinder 1 to avoid raw material residue in the batching cylinder 1. The collection box 45 collects it and then discharges it from the discharge pipe 46 to avoid the residual material affecting the batching process;

[0030] Embodiment 2

[0031] The difference between this embodiment and Embodiment 1 is that the vibration assembly 11 includes a drive motor 111, a motor frame 112, a fixed bottom plate 113, a fixed sleeve 114, a rubber push block 115, a spring telescopic rod 116, and a rotating rod 117. Among them, a fixed bottom plate 113 is arranged on the side of the support plate 2, a motor frame 112 is arranged on the upper side of the fixed bottom plate 113, a drive motor 111 is arranged on the upper end of the motor frame 112, the rotating shaft of the drive motor 111 is connected to a rotating rod 117, three groups of fixed sleeves 114 are arranged at equal intervals on the surface of the rotating rod 117, a spring telescopic rod 116 is arranged on the surface of the fixed sleeve 114, and a rubber push block 115 is arranged on the side of the spring telescopic rod 116.

[0032] By adopting the above technical solution, the drive motor 111 rotates to drive the rotating rod 117 to rotate, the rotating rod 117 drives the fixed sleeve 114 to rotate, the spring telescopic rod 116 connected to the fixed sleeve 114 drives the rubber push block 115 to rotate, and the rubber push block 115 rotates to knock on the side wall of the batching cylinder 1, causing the batching cylinder 1 to vibrate, avoiding wall hanging, and enabling the raw materials to be discharged completely.

[0033] Specifically, the rubber push block 115 is closely attached to the side wall of the batching cylinder 1 under the elastic force of the spring telescopic rod 116.

[0034] By adopting the above technical solution, it is ensured that the rubber push block 115 rotates to knock on the side wall of the batching cylinder 1, causing the batching cylinder 1 to vibrate, avoiding wall hanging, and enabling the raw materials to be discharged completely.

[0035] When this embodiment is in use, the drive motor 111 rotates to drive the rotating rod 117 to rotate, the rotating rod 117 drives the fixed sleeve 114 to rotate, the spring telescopic rod 116 connected to the fixed sleeve 114 drives the rubber push block 115 to rotate, and the rubber push block 115 rotates to knock on the side wall of the batching cylinder 1, causing the batching cylinder 1 to vibrate, avoiding wall hanging, and enabling the raw materials to be discharged completely.

[0036] The structures and operating principles of the batching cylinder 1, the support plate 2, the support rod 3, the base 7, the movable telescopic rod 8, and the electric telescopic rod 9 in the present utility model have been disclosed in a batching device for powder coating processing with a Chinese patent application number of 202322040830.4.

[0037] Working principle and usage process of the utility model: When the utility model is in use, the powder coating is proportioned through the proportioning cylinder 1. The movable telescopic rod 8 extends and retracts to move the cleaning rod 10 below the proportioning cylinder 1. The electric telescopic rod 9 extends to insert the cleaning rod 10 into the bottom of the proportioning cylinder 1 to prevent the raw materials in the proportioning cylinder 1 from being blocked. After the raw materials in the proportioning cylinder 1 are discharged, the electric push rod 63 contracts to drive the toothed plate 61 to move. The toothed plate 61 drives the gear 65 to rotate, and the rotating shaft 62 where the gear 65 is located rotates, so that the proportioning cylinder 1 rotates by ninety degrees. The proportioning cylinder 1 is located above the collection box 45. Gas is conveyed to the nozzle 43 through the connecting pipe 41, and the nozzle 43 blows air on the proportioning cylinder 1 to prevent the raw materials in the proportioning cylinder 1 from remaining. The collection box 45 collects and then discharges from the discharge pipe 46 to prevent the remaining materials from affecting the proportioning process; the driving motor 111 rotates to drive the rotating rod 117 to rotate. The rotating rod 117 drives the fixed sleeve 114 to rotate. The spring telescopic rod 116 connected to the fixed sleeve 114 drives the rubber push block 115 to rotate. The rubber push block 115 rotates and knocks on the side wall of the proportioning cylinder 1 to vibrate the proportioning cylinder 1, prevent wall hanging, and make the raw materials discharge completely.

[0038] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A dosing device for powder coating processing, comprising a base (7), characterized in that: The upper end of the base (7) is provided with a rotating assembly (6), the upper end of the rotating assembly (6) is connected to a support rod (3), the upper end of the support rod (3) is provided with a support plate (2), the upper end of the support plate (2) is provided with three groups of dispensing barrels (1), the side of the base (7) is provided with a cleaning assembly (4), the surface of the support rod (3) is embedded with a movable assembly (5), the side of the movable assembly (5) is provided with a movable telescopic rod (8), the side of the movable telescopic rod (8) is provided with an electric telescopic rod (9), the upper end of the electric telescopic rod (9) is connected to a cleaning rod (10), and the side of the support plate (2) is provided with a vibration assembly (11).

2. A batching device for powder coating processing according to claim 1, characterized in that: The cleaning assembly (4) comprises a connecting pipe (41), a fixing plate (42), a nozzle (43), a stand (44), a collecting box (45) and a discharge pipe (46), wherein a collecting box (45) is arranged on the side of the base (7), a discharge pipe (46) is arranged on the bottom of the collecting box (45), a stand (44) is arranged on the side of the collecting box (45), a fixing plate (42) is arranged on the upper end of the stand (44), three groups of nozzles (43) are evenly arranged on the bottom of the fixing plate (42), and the upper end of the nozzle (43) is connected to the connecting pipe (41).

3. A batching device for powder coating processing according to claim 2, characterized in that: The connecting pipe (41) is connected to an external air pump via an air pipe.

4. A batching device for powder coating processing according to claim 1, characterized in that: The rotating assembly (6) comprises a toothed plate (61), a rotating shaft (62), an electric push rod (63), a fixing frame (64), a gear (65) and a fixing rod (66), wherein a fixing rod (66) is arranged in the middle of the upper end of the base (7), the upper end of the fixing rod (66) is rotatably connected to the rotating shaft (62), a gear (65) is arranged on the surface of the rotating shaft (62), a fixing frame (64) is arranged on the side of the fixing rod (66), an electric push rod (63) is arranged in the middle of the fixing frame (64), and the side of the electric push rod (63) is connected to the toothed plate (61).

5. A batching device for powder coating processing according to claim 1, characterized in that: The vibration assembly (11) comprises a driving motor (111), a motor frame (112), a fixed bottom plate (113), a fixed sleeve (114), a rubber push block (115), a spring telescopic rod (116) and a rotating rod (117), wherein the fixed bottom plate (113) is arranged on the side of the support plate (2), the motor frame (112) is arranged on the upper side of the fixed bottom plate (113), the driving motor (111) is arranged on the upper end of the motor frame (112), the rotating shaft of the driving motor (111) is connected to the rotating rod (117), three groups of fixed sleeves (114) are arranged at equal intervals on the surface of the rotating rod (117), the surface of the fixed sleeve (114) is arranged with a spring telescopic rod (116), and the side of the spring telescopic rod (116) is arranged with a rubber push block (115).

6. A batching device for powder coating processing according to claim 5, characterized in that: The rubber push block (115) is tightly attached to the side wall of the dispensing barrel (1) under the elastic force of the spring telescopic rod (116).

Citation Information

Patent Citations

  • Batching device for powder coating processing

    CN220531473U