Gravel separation device

By designing a sand and gravel separation device including an inclined filter box and a separation mechanism, the problems of large device volume, poor separation effect and waste of water resources during the sand and gravel separation process in the prior art are solved, and efficient and economical sand and gravel separation effect are achieved.

CN222984924UActive Publication Date: 2025-06-17XIAN TAIHAI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422061404.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-17
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the prior art, during the sand and gravel separation process, vibrating screens lead to large volume of the device and reduced separation effect, while water washing methods lead to waste of water resources, affecting economics.

Method used

A sand and gravel separation device is designed, including a filtering mechanism and a separation mechanism. The filtering mechanism consists of an inclined filter box and a reservoir. A filter mesh is provided in the filter box. The filter mesh is connected to the installation tube through a threaded piece to achieve the separation of fine sand and gravel.

Benefits of technology

Through this device, sand and gravel can be efficiently separated, water resources can be avoided, economic efficiency can be improved, and subsequent operations can be facilitated by operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filtering devices, in particular to a gravel separating device which comprises a filtering mechanism and a separating mechanism. The filtering mechanism comprises a filtering box and a water storage tank, the filtering box is downwards and obliquely arranged in the gravel advancing direction, a feeding port and a discharging port are formed in the top and the bottom of the filtering box respectively, a water outlet is formed in the tail end of the gravel advancing direction, and the water outlet is communicated with an inner cavity of the water storage tank; a filter screen is fixedly connected into the filter box; the separation mechanism comprises a mounting pipe, the mounting pipe is located above the water storage tank, the mounting pipe inclines upwards in the advancing direction of the gravel, the mounting pipe penetrates through the discharging port and is fixedly connected with the filter box, a sand outlet is formed in the top of the mounting pipe in the vertical direction, a threaded piece is arranged in an inner cavity of the mounting pipe in the long edge direction, and the threaded piece is rotationally connected with the mounting pipe. The device has the effects that stone can be separated, and meanwhile the economical efficiency is guaranteed.
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Description

Technical Field

[0001] This application relates to the technical field of filtering devices, and particularly to a sand and gravel separation device. Background Art

[0002] In construction projects, a large amount of stone materials are used, and at the same time, a certain amount of waste stone materials will be generated. Therefore, operators need to sort the stone materials, re-sort the stone materials according to their sizes, and then reuse the stone materials, which better meets the concept of green buildings and saves construction costs.

[0003] In related technologies, when sorting crushed stones, a vibrating screen is usually used to vibrate the stone materials to complete the sorting of the stone materials; or the sand and gravel are separated by means of water washing to complete the sorting of the stone materials.

[0004] In view of the above related technologies, the vibrating screen method will cause the overall volume of the device to be relatively large and the separation effect to decline. The method of using water washing will cause a large shortage and waste of water resources, seriously affecting the economy. Utility Model Content

[0005] In order to be able to separate stone materials and ensure economy at the same time, this application provides a sand and gravel separation device.

[0006] This application provides a sand and gravel separation device, adopting the following technical solutions:

[0007] A sand and gravel separation device includes a filtering mechanism and a separation mechanism;

[0008] The filtering mechanism includes a filtering box and a reservoir. The filtering box is arranged obliquely downward along the traveling direction of the crushed stones. The top and bottom of the filtering box are respectively provided with a feed inlet and a discharge outlet, and a water outlet is provided at the end in the traveling direction of the sand and gravel. The water outlet is communicated with the inner cavity of the reservoir; a filter screen is fixedly connected inside the filtering box.

[0009] The separation mechanism includes an installation pipe. The installation pipe is located above the reservoir. The installation pipe is inclined upward along the traveling direction of the sand and gravel. The installation pipe passes through the discharge outlet and is fixedly connected to the filtering box. A sand outlet is provided at the top of the installation pipe in the vertical direction. A threaded piece is arranged along the long side direction in the inner cavity of the installation pipe, and the threaded piece is rotatably connected to the installation pipe.

[0010] By adopting the above technical solution, the setting of the filter box provides support for the installation of the filter screen. The filter screen can filter the sand and gravel. At the same time, the filter box is inclined, which enables the sand and gravel to slide downward, avoiding the accumulation of sand and gravel at the feed port. After the small-diameter sand and gravel pass through the filter screen, they can accumulate at the discharge port. The large-particle-size sand and gravel cannot pass through the filter screen and stay above the filter screen. The water flow can accelerate the flow rate of the fine sand and gravel to a certain extent and converge in the reservoir. Subsequently, the fine sand and gravel come into contact with the threaded pieces in the installation pipe, and the threaded pieces drive the fine sand and gravel to slide upward, taking the fine sand and gravel out of the installation pipe, thereby completing the separation of the sand and gravel. While being able to separate the sand and gravel, it avoids the waste of a large amount of water resources, improves the economic efficiency of the device, and facilitates the subsequent related operations of the operator.

[0011] Optionally, a blocking plate is provided at the water outlet, and the blocking plate is fixedly connected to the filter box.

[0012] By adopting the above technical solution, the setting of the blocking plate can block the larger-particle-size gravel above the filter screen, thereby preventing the large-particle-size sand and gravel from sliding out of the water outlet and falling into the reservoir, which is not convenient for the operator to collect accordingly.

[0013] Optionally, an observation port is provided at the top of the installation pipe.

[0014] By adopting the above technical solution, the setting of the observation port facilitates the operator to understand the rotation state of the threaded pieces and can also understand the amount of fine sand and gravel adhering to the threaded pieces to a certain extent, thereby understanding the effect of sand and gravel separation.

[0015] Optionally, the filtering mechanism further includes a fixing frame, the fixing frame is fixed to the ground, the fixing frame is fixedly connected with a plurality of fixing rods, and a shock-absorbing component is provided at the top of each fixing rod. The shock-absorbing component includes a fixing piece and a buffer piece. The fixing piece is fixedly connected to the filter box, one end of the buffer piece is fixedly connected to the fixing rod, and the other end is fixedly connected to the fixing piece.

[0016] By adopting the above technical solution, the setting of the fixing frame provides support for the installation of the fixing rods. The setting of the fixing rods provides support for the installation of the shock-absorbing components. The fixing piece can be used as a connection between the filter box and the elastic piece. The setting of the elastic piece can effectively reduce the impact of the sand and gravel on the filter box when the sand and gravel are put into the filter box, thereby protecting the filter box.

[0017] Optionally, the filtering mechanism further includes an observation component, the observation component includes a support platform and a climbing ladder. The top wall of the support platform is flush with the filter box, and the support platform is fixed beside the filter box. One end of the climbing ladder is fixedly connected to the support platform, and the other end is fixed to the ground.

[0018] By adopting the above technical solutions, the setting of the support platform facilitates the operator to understand the relevant structures inside the filter box and the sorting state, and then control the speed of sand and gravel feeding. The setting of the climbing ladder enables the operator to climb to the upper part of the support platform, increasing the convenience for the operator.

[0019] Optionally, a water pump is provided at the reservoir.

[0020] By adopting the above technical solutions, the setting of the water pump facilitates the operator to pump out the water in the reservoir and perform subsequent related operations, enabling the reuse of water resources and improving the overall economic effect.

[0021] Optionally, a scraping component is provided at the sand outlet of the installation pipe. The scraping component includes an installation rod and a scraping plate. One end of the installation rod is fixedly connected to the installation pipe, and the other end is fixedly connected to the scraping plate. The scraping plate abuts against the side wall of the threaded piece.

[0022] By adopting the above technical solutions, the setting of the connecting rod can fix the scraping plate to the side wall of the installation pipe, thereby completing the fixation of the scraping plate to the installation pipe. The scraping plate can abut against the threaded piece to scrape the fine sand adhered to the side wall of the scraping plate, enabling the sand to leave the threaded piece and fall into the sand outlet.

[0023] Optionally, the separation mechanism further includes a vibration motor, which is fixedly connected to the bottom wall of the filter box.

[0024] By adopting the above technical solutions, the vibration motor can cause the filter box to vibrate to a certain extent, thereby accelerating the filtering effect of the filter screen on the sand and gravel.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. By setting the filter box and the separation structure, the sand and gravel are filtered through the filter screen, and the fine sand and gravel are separated through the threaded piece to complete the separation operation of the sand and gravel;

[0027] 2. By setting the shock absorption component, the impact on the filter box when the sand and gravel are put into the filter box can be reduced;

[0028] 3. By setting the observation component, it is convenient for the operator to control the state of the relevant structures inside the filter box and the sand and gravel content. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is the overall structural schematic diagram of Embodiment 1 of the present application;

[0030] Figure 2 is the structural schematic diagram of the fixing frame;

[0031] Figure 3 is a schematic structural diagram of the separation mechanism;

[0032] Figure 4 is a schematic diagram of the overall structure of Embodiment 2 of the present application;

[0033] Figure 5 is a schematic cross-sectional view of the separation mechanism.

[0034] Reference signs: 1, filtering mechanism; 11, fixing frame; 12, fixing rod; 13, filtering box; 131, feed inlet; 132, discharge outlet; 133, water outlet; 134, blocking plate; 14, shock absorption assembly; 141, fixing member; 142, buffer member; 15, filter screen; 16, observation assembly; 161, support platform; 162, climbing ladder; 17, reservoir; 18, vibration motor; 2, separation mechanism; 21, installation pipe; 211, sand outlet; 212, observation port; 22, first motor; 23, installation rod; 24, threaded piece; 25, water pump; 26, scraping assembly; 261, connecting rod; 262, scraping plate. Detailed implementation manners

[0035] The following will Figures 1-5 further describe the present application in detail.

[0036] The embodiment of the present application discloses a sand and gravel separation device.

[0037] Embodiment 1

[0038] Referring to Figure 1 , a sand and gravel separation device includes a filtering mechanism 1 and a separation mechanism 2.

[0039] Referring to Figure 1 and Figure 2 , the filtering mechanism 1 includes a fixing frame 11. In this embodiment, the fixing frame 11 is preferably a rectangular frame, the fixing frame 11 is horizontally arranged, and is fixed at a relevant position on the ground by means of anchor bolts. At each corner of the fixing frame 11, there is a fixing rod 12. The fixing rod 12 is preferably a rectangular rod, the fixing rod 12 is vertically arranged, and the fixing rod 12 is fixedly connected to the fixing frame 11 by welding. In this embodiment, the lengths of the two fixing rods 12 on the side of the fixing frame 11 close to the sand and gravel input end are greater than the lengths of the two fixing rods 12 on the side far from the sand and gravel input end.

[0040] Referring to Figure 1, the filtering mechanism 1 further includes a filtering box 13. The filtering box 13 is preferably a rectangular box. The long side direction of the filtering box 13 is parallel to the long side direction of the fixing frame 11. The top of the filtering box 13 is open, and a feed inlet 131 is formed at the open top. The bottom is a reduced opening, and a discharge outlet 132 is provided on one side of the bottom away from the sand and gravel input end of the reduced opening part.

[0041] Refer to Figure 1 , the side wall of the filtering box 13 away from the input end of the sand and gravel is open, and a water outlet 133 is formed at the open part.

[0042] Refer to Figure 1 and Figure 2 , shock absorption components 14 are provided at both ends of the side wall of the filtering box 13. The shock absorption components 14 include a fixing member 141 and a buffer member 142. In this embodiment, the buffer member 142 is preferably a spring. The fixing member 141 is fixedly connected to the filtering box 13 by welding. The telescopic direction of the elastic member is vertical. One end of the elastic member is fixedly connected to the fixing member 141 by welding, and the other end is fixedly connected to the fixing rod 12 by welding.

[0043] Refer to Figure 1 , the filtering box 13 is installed on the fixing rod 12. Therefore, the filtering box 13 is inclined. The inclination direction of the filtering box 13 is inclined downward from the input end of the sand and gravel to the output end.

[0044] Refer to Figure 1 , a filter screen 15 is provided in the inner cavity of the filtering box 13. In this embodiment, the number of filter screens 15 is preferably two. The plane of the filter screen 15 is perpendicular to the opening direction of the feed inlet 131. The filter screen 15 is fixedly connected to the filtering box 13 by welding.

[0045] Refer to Figure 1 , the filtering mechanism 1 further includes an observation component 16. The observation component 16 includes a support platform 161 and a climbing ladder 162. The support platform 161 is horizontally arranged. The long side direction of the support platform 161 is parallel to the long side direction of the filtering box 13. The support platform 161 is horizontally arranged, and the support platform 161 is fixedly connected to the ground by means of anchor bolts. The climbing ladder 162 is inclined. One end of the climbing ladder 162 is fixedly connected to the support platform 161 by screws, and the other end is fixedly connected to the ground by screws.

[0046] Refer to Figure 1 , the filtering mechanism 1 further includes a reservoir 17. The reservoir 17 is located on the side of the filtering box 13 close to the water outlet 133. In this embodiment, the water flowing out of the water outlet 133 can flow into the reservoir 17. A blocking plate 134 is provided at the water outlet 133. In this embodiment, the blocking plate 134 is preferably a V-shaped plate, and the blocking plate 134 is fixedly connected to the filtering box 13 by welding.

[0047] Reference Figure 1 and Figure 3 Figure 3 The separating mechanism 2 includes a mounting pipe 21 which is located above the reservoir 17. In this embodiment, the mounting pipe 21 is preferably a hollow rectangular pipe. The mounting pipe 21 passes through the discharge port 132, and the discharge port 132 communicates with the inner cavity of the mounting pipe 21. The mounting pipe 21 is fixedly connected to the filter box 13 by means of screws. The mounting pipe 21 is inclined, and the mounting pipe 21 is inclined upward along the traveling direction of the sand and gravel. The mounting pipe 21 is fixedly connected to the reservoir 17 by means of a bracket connection. A sand outlet 211 is provided through the bottom wall on the side of the mounting pipe 21 away from the filter box 13 in the vertical direction. An observation port 212 is provided through the top wall of the mounting pipe 21 in the vertical direction.

[0048] Reference Figure 1 and Figure 3 Figure 3 The separating mechanism 2 includes a first motor 22 and a mounting rod 23. In this embodiment, the first motor 22 is preferably a servo motor. The first motor 22 is located on the side wall of the mounting pipe 21 away from the filter box 13, and the outer shell of the first motor 22 is fixedly connected to the mounting pipe 21 by means of screws. The axis direction of the output shaft of the first motor 22 is parallel to the axis direction of the mounting pipe 21. The mounting rod 23 is coaxially and fixedly connected to the output shaft of the first motor 22 by means of a coupling connection. A threaded piece 24 is provided on the side wall of the mounting rod 23. The long side direction of the threaded piece 24 is parallel to the axis direction of the mounting rod 23. The threaded piece 24 is fixedly connected to the mounting rod 23 by means of screws.

[0049] Reference Figure 1 Figure 1 A water pump 25 is provided on the side wall of the reservoir 17. The water pump 25 is used to pump the water in the reservoir 17 to an external water tank.

[0050]

[0050] The implementation principle of Embodiment 1 is as follows: The operator first puts the sand and gravel and water together into the interior of the filter box 13 through the feed port 131. Subsequently, the sand and gravel are filtered under the action of the filter screen 15. The sand and gravel slide along the inclined direction of the filter box 13. The large-particle-size sand and gravel are limited by the blocking plate 134, and the small-particle-size fine sand stays at the discharge port 132 after passing through the filter screen 15.

[0051]

[0051] The first motor 22 drives the threaded piece 24 to rotate, thereby driving the fine sand at the discharge port 132 and sliding upward until it falls into the reservoir 17 at the sand outlet 211, and is collected by the operator accordingly.

[0052] Embodiment 2

[0053]

[0053] The difference between this embodiment and Embodiment 1 is that under the action of gravity, the filtering effect of the sand and gravel is poor, and at the same time, part of the sand and gravel will adhere to the threaded piece 24 and cannot fall, thereby affecting the filtering effect of the sand and gravel.

[0054] Referring to Figure 3 、 Figure 4 and Figure 5 , the separating mechanism 2 further includes a scraping component 26. The scraping component 26 is installed at the sand outlet 211 and is located below the mounting rod 23. The scraping device includes a connecting rod 261 and a scraping plate 262. One end of the connecting rod 261 is fixedly connected to the mounting pipe 21 by means of screws, and the other end is fixedly connected to the scraping plate 262 by means of screws, and the scraping plate 262 abuts against the threaded piece 24.

[0055] Referring to Figure 4 , a vibration motor 18 is installed on the bottom wall of the filter box 13.

[0056] The implementation principle of Embodiment 2 is as follows: The threaded piece 24 rotates, so that the sand and gravel adhered to the threaded piece 24 come into contact with the scraping plate 262, and the scraping plate 262 makes the fine sand and gravel leave the threaded piece 24.

[0057] The vibration motor 18 improves the filtering effect of the filter screen 15 on the sand and gravel.

[0058] The above are all preferred embodiments of this application. The protection scope of this application is not limited hereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A sand and gravel separation device, characterized in that: It comprises a filtering mechanism (1) and a separating mechanism (2); The filtering mechanism (1) comprises a filtering box (13) and a water reservoir (17); the filtering box (13) is arranged to be tilted downward along the direction of movement of the gravel; a feed port (131) and a discharge port (132) are respectively provided at the top and bottom of the filtering box (13); and a water outlet (133) is provided at the end in the direction of movement of the gravel; the water outlet (133) is communicated with the inner cavity of the water reservoir (17); a filter screen (15) is fixedly connected to the inside of the filtering box (13); The separation mechanism (2) comprises a mounting pipe (21), the mounting pipe (21) being located above the water storage tank (17), the mounting pipe (21) being inclined upward along the direction of movement of sand and gravel, the mounting pipe (21) being passed through the discharge port (132) and being fixedly connected to the filter box (13), the top of the mounting pipe (21) being provided with a sand outlet (211) in a vertical direction, the inner cavity of the mounting pipe (21) being provided with a threaded piece (24) along the long side direction, and the threaded piece (24) being rotatably connected to the mounting pipe (21).

2. A sand and gravel separation device according to claim 1, characterized in that: A blocking plate (134) is provided at the water outlet (133), and the blocking plate (134) is fixedly connected to the filter box (13).

3. A sand and gravel separation device according to claim 1, characterized in that: The top of the installation tube (21) is provided with an observation port (212).

4. A sand and gravel separation device according to claim 1, characterized in that: The filtering mechanism (1) further comprises a fixing frame (11), wherein the fixing frame (11) is fixed to the ground, wherein the fixing frame (11) is fixedly connected to a plurality of fixing rods (12), wherein a shock absorbing assembly (14) is provided at the top of each fixing rod (12), wherein the shock absorbing assembly (14) comprises a fixing member (141) and a buffer member (142), wherein the fixing member (141) is fixedly connected to the filtering box (13), and wherein one end of the buffer member (142) is fixedly connected to the fixing rod (12), and the other end is fixedly connected to the fixing member (141).

5. The sand and gravel separation device according to claim 1, characterized in that: The filtering mechanism (1) further comprises an observation assembly (16), wherein the observation assembly (16) comprises a support platform (161) and a climbing ladder (162), wherein the top wall of the support platform (161) is flush with the filtering box (13), and the support platform (161) is fixed to the side of the filtering box (13), and one end of the climbing ladder (162) is fixedly connected to the support platform (161), and the other end is fixed to the ground.

6. A sand and gravel separation device according to claim 1, characterized in that: The water reservoir (17) is provided with a water pump (25).

7. A sand and gravel separation device according to claim 1, characterized in that: The mounting tube (21) is provided with a scraper assembly (26) at the sand outlet (211), and the scraper assembly (26) comprises a connecting rod (261) and a scraper plate (262), one end of the connecting rod (261) is fixedly connected to the mounting tube (21), and the other end is fixedly connected to the scraper plate (262), and the scraper plate (262) abuts against the side wall of the threaded sheet (24).

8. The sand and gravel separation device according to claim 1, characterized in that: The separation mechanism (2) further comprises a vibration motor (18), and the vibration motor (18) is fixedly connected to the bottom wall of the filter box (13).