Chromium-free passivator impurity removal device
By designing a chromium-free passivator removal device, using the installation frame, filter plate and motor structure, the filter plate vibrates and prevents impurities from being blocked, the problem of easy blockage of filter nets in existing equipment is solved and the operation efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202421418388.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Existing impurity removal equipment is prone to clogging of the filter, which requires frequent shutdown and cleaning, resulting in reduced equipment processing efficiency.
A chromium-free passivator removal device is designed, adopting a structure such as installation frame, filter plate, horizontal plate, spring and motor. The rotating shaft and mounting block are driven by the motor to squeeze the top rod, causing vibration of the installation frame and filter plate to prevent impurities from clogging the filter holes, and the sliding rod and the pressure plate are used to facilitate the disassembly and replacement of the filter plate.
It effectively prevents impurities in the passivating agent from clogging the filter holes, ensures the normal operation of the equipment, reduces frequent cleaning of the filter screen, and improves the processing efficiency of the equipment.
Smart Images

Figure CN222984928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impurity removal equipment, in particular to an impurity removal device for chromium-free passivator. Background Art
[0002] Passivation refers to the process in which a metal is oxidized by a strong oxidant or an electrochemical method to make the surface become an inactive state, that is, the passivation process. It is a method to make the metal surface transform into a state that is not easily oxidized and delay the corrosion rate of the metal. In addition, the phenomenon that an active metal or alloy has its chemical activity greatly reduced and becomes a noble metal state is also called passivation. A chromium-free passivator is a passivator without chromium. In order to reduce the emission of the chromium-free passivator during use, it is usually collected, purified and then reused.
[0003] However, the existing impurity removal equipment is prone to blockage of the filter screen, which requires relevant personnel to frequently shut down the machine and deal with the blocked filter screen, thus reducing the processing efficiency of the equipment. Therefore, an impurity removal device for chromium-free passivator is proposed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and provide an impurity removal device for chromium-free passivator.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an impurity removal device for chromium-free passivator, including a processing tank, a feeding port is fixedly arranged at the top of the processing tank, a mounting frame is movably arranged in the processing tank, four limiting grooves are arranged at the top of the mounting frame, four groups of mounting grooves are arranged at the top of the mounting frame, the same pressing structure is arranged in each group of mounting grooves, two cross plates are fixedly arranged on the inner walls of both sides of the processing tank, the bottom of each group of cross plates is fixedly provided with a first spring, the bottom end of the first spring is in contact with the top of the mounting frame, a filter plate is movably arranged on the mounting frame, and an extrusion structure is arranged in the processing tank.
[0006] As a further description of the above technical solution:
[0007] Two limiting blocks are fixedly arranged on both sides of the filter plate, and the limiting blocks are adapted to the limiting grooves.
[0008] As a further description of the above technical solution:
[0009] Sliders are fixedly arranged on both sides of the mounting frame, and two sliding grooves are arranged on the inner walls of both sides of the processing tank, and the sliding grooves are movably connected with the sliders.
[0010] As a further description of the above technical solution:
[0011] The extrusion structure includes a motor fixedly installed on one side of the processing box, a first rotating shaft and a second rotating shaft movably installed on the inner wall of the processing box. One ends of the first rotating shaft and the second rotating shaft both extend outside the processing box, and a first pulley and a second pulley are respectively fixedly sleeved on the first rotating shaft and the second rotating shaft. The first pulley and the second pulley are sleeved with the same belt. The output end of the motor is fixedly connected to one end of the first rotating shaft. Two mounting blocks are fixedly arranged on both the first rotating shaft and the second rotating shaft, and ejector rods are fixedly arranged on all four mounting blocks.
[0012] As a further description of the above technical solution:
[0013] The pressing structure includes sliding rods fixedly installed in each mounting groove. Sliding blocks are movably arranged on both sliding rods. The tops of the two sliding blocks are fixedly provided with the same pressing plate. A rubber pad is fixedly arranged at the bottom of the pressing plate, and the rubber pad fits against the top of the limiting block.
[0014] As a further description of the above technical solution:
[0015] A second spring is sleeved on the sliding rod. One end of the second spring fits against one side of the sliding block, and the other end of the second spring fits against one side inner wall of the mounting groove.
[0016] The utility model has the following beneficial effects:
[0017] 1. Compared with the prior art, in this chromium-free passivator impurity removal device, by setting the cross plate, the first spring, the motor, the first rotating shaft, the second rotating shaft, the first pulley, the second pulley, the mounting blocks and the ejector rods, during use, the motor is started. The motor drives the two rotating shafts to rotate, the rotating shafts drive the mounting blocks, and the mounting blocks drive the ejector rods to extrude the mounting frame. The top of the mounting frame then extrudes the first spring. When the ejector rod disengages from the contact with the mounting frame, the first spring pushes the mounting frame downward, enabling the mounting frame and the filter plate to be in a vibrating state, preventing impurities in the passivator from clogging the filter holes of the filter plate during filtration and impurity removal, ensuring the normal operation of the equipment, eliminating the need for relevant personnel to frequently clean the filter screen, and ensuring the processing efficiency of the equipment.
[0018] 2. Compared with the prior art, in this chromium-free passivator impurity removal device, by setting the sliding rods, the sliding blocks, the second spring, the pressing plate, the limiting grooves and the limiting blocks, when the filter plate needs to be replaced, the top cover on the top of the processing box is removed, and then multiple pressing plates are pulled in a direction away from the filter plate. The pressing plates drive the sliding blocks to move on the sliding rods. When the rubber pad at the bottom of the pressing plate disengages from the contact with the limiting block, the filter plate is pulled upward, and the disassembly of the filter plate can be completed, facilitating subsequent replacement. Description of the Drawings
[0019] Figure 1Schematic diagram of the three-dimensional structure of the chromium-free passivator impurity removal device proposed by the present utility model;
[0020] Figure 2 Front sectional three-dimensional schematic diagram of the chromium-free passivator impurity removal device proposed by the present utility model;
[0021] Figure 3 Schematic diagram of the three-dimensional structure of the extrusion structure in the chromium-free passivator impurity removal device proposed by the present utility model;
[0022] Figure 4 Top sectional three-dimensional schematic diagram of the chromium-free passivator impurity removal device proposed by the present utility model;
[0023] Figure 5 Schematic diagram of the three-dimensional structure after separation of the mounting frame and the filter plate in the chromium-free passivator impurity removal device proposed by the present utility model;
[0024] Figure 6 Enlarged structural schematic diagram of part A in the chromium-free passivator impurity removal device proposed by the present utility model;
[0025] Figure 7 Schematic diagram of the three-dimensional structure of the pressing structure in the chromium-free passivator impurity removal device proposed by the present utility model.
[0026] Legend:
[0027] 1. Processing box; 2. Feeding port; 3. Mounting frame; 4. Slide block; 5. Limit groove; 6. Installation groove; 7. Pressing structure; 701. Sliding rod; 702. Sliding block; 703. Second spring; 704. Pressing plate; 8. Horizontal plate; 9. First spring; 10. Extrusion structure; 101. Motor; 102. First rotating shaft; 103. Second rotating shaft; 104. First belt pulley; 105. Second belt pulley; 106. Mounting block; 107. Thrust rod; 11. Filter plate; 12. Limit block. Detailed implementation manners
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Refer to Figures 1 to 7, the impurity removal device for chromium-free passivator provided by the utility model: includes a processing box 1, a feeding port 2 is fixedly arranged at the top of the processing box 1, an installation frame 3 is movably arranged in the processing box 1, sliding blocks 4 are fixedly arranged on both sides of the installation frame 3, two sliding grooves are arranged on the inner walls of both sides of the processing box 1, and the sliding grooves are movably connected with the sliding blocks 4. Four limiting grooves 5 are arranged at the top of the installation frame 3, and four groups of installation grooves 6 are arranged at the top of the installation frame 3;
[0030] Refer to Figure 7 , in order to achieve the purpose of quick disassembly and assembly, the same pressing structure 7 is arranged in each group of installation grooves 6. The pressing structure 7 includes sliding rods 701 fixedly installed in each group of installation grooves 6. Sliding blocks 702 are movably arranged on both sliding rods 701. A same pressing plate 704 is fixedly arranged at the tops of the two sliding blocks 702. A rubber pad is fixedly arranged at the bottom of the pressing plate 704, and the rubber pad is in contact with the top of the limiting block 12. A second spring 703 is sleeved on the sliding rod 701. One end of the second spring 703 is in contact with one side of the sliding block 702, and the other end of the second spring 703 is in contact with the inner wall of one side of the installation groove 6. Pull the multiple pressing plates 704 away from the filter plate 11 at the same time. When the bottom of the pressing plate 704 is separated from the limiting block 12, the filter plate 11 can be pulled out upward, which is convenient for subsequent replacement;
[0031] Refer to Figures 2 to 3 , in order to achieve the purpose of vibration, two cross plates 8 are fixedly arranged on the inner walls of both sides of the processing box 1. The bottoms of the two groups of cross plates 8 are fixedly provided with first springs 9, and the bottom ends of the first springs 9 are in contact with the top of the installation frame 3. A filter plate 11 is movably arranged on the installation frame 3. Two limiting blocks 12 are fixedly arranged on both sides of the filter plate 11, and the limiting blocks 12 are adapted to the limiting grooves 5. An extrusion structure 10 is arranged in the processing box 1. The extrusion structure 10 includes a motor 101 fixedly installed on one side of the processing box 1 and a first rotating shaft 102 and a second rotating shaft 103 movably installed on the inner wall of the processing box 1. One ends of the first rotating shaft 102 and the second rotating shaft 103 extend outside the processing box 1, and a first pulley 104 and a second pulley 105 are respectively fixedly sleeved on the first rotating shaft 102 and the second rotating shaft 103. The first pulley 104 and the second pulley 105 are sleeved with the same belt. The output end of the motor 101 is fixedly connected with one end of the first rotating shaft 102. Two mounting blocks 106 are fixedly arranged on both the first rotating shaft 102 and the second rotating shaft 103. A push rod 107 is fixedly arranged on each of the four mounting blocks 106. The push rod 107 intermittently presses the installation frame 3 upward. When the push rod 107 is separated from the installation frame 3, the first spring 9 quickly presses down the installation frame 3, so that the installation frame 3 and the internal filter plate 11 can be in a vibrating state, and the impurities in the passivator can be separated from the filter holes on the filter plate 11 to prevent blockage.
[0032] Working principle: When using the device, start the motor 101. The motor 101 drives the first rotating shaft 102, the first rotating shaft 102 drives the first pulley 104, the first pulley 104 drives the second pulley 105, the second pulley 105 drives the second rotating shaft 103. The first rotating shaft 102 and the second rotating shaft 103 simultaneously drive a plurality of mounting blocks 106, the mounting blocks 106 drive the ejector rods 107, the ejector rods 107 squeeze the mounting frame 3 upward, the mounting frame 3 drives the filter plate 11, and the top of the mounting frame 3 squeezes the first spring 9. When the ejector rods 107 are separated from the contact with the mounting frame 3, the first spring 9 pushes the mounting frame 3 downward, enabling the mounting frame 3 and the filter plate 11 to be in a vibrating state, preventing impurities in the passivator from clogging the filter holes of the filter plate 11 during filtration and impurity removal, and ensuring the normal operation of the device. When the filter plate 11 needs to be replaced, remove the top cover on the top of the treatment box 1, and then pull the plurality of pressing plates 704 away from the filter plate 11. The pressing plates 704 drive the sliding blocks 702 to move on the sliding rods 701. When the rubber pads at the bottom of the pressing plates 704 are separated from the contact with the limiting blocks 12, pull the filter plate 11 upward, and the disassembly of the filter plate 11 can be completed, facilitating subsequent replacement.
[0033] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A chromium-free passivating agent impurity removal device, comprising a treatment box (1), characterized in that: The top of the processing box (1) is fixedly provided with a material guide port (2); a mounting frame (3) is movably provided inside the processing box (1); four limit slots (5) are provided on the top of the mounting frame (3); four groups of mounting slots (6) are provided on the top of the mounting frame (3); a same clamping structure (7) is provided in each group of the mounting slots (6); two transverse plates (8) are fixedly provided on the inner walls of both sides of the processing box (1); first springs (9) are fixedly provided at the bottoms of the two groups of transverse plates (8); the bottom ends of the first springs (9) are in contact with the top of the mounting frame (3); a filter plate (11) is movably provided on the top of the mounting frame (3); and a pressing structure (10) is provided inside the processing box (1); The extrusion structure (10) comprises a motor (101) fixedly mounted on one side of the processing box (1) and a first rotating shaft (102) and a second rotating shaft (103) movably mounted on the inner wall of the processing box (1); one end of the first rotating shaft (102) and the second rotating shaft (103) are both extended outside the processing box (1); a first belt pulley (104) and a second belt pulley (105) are respectively fixedly sleeved on the first rotating shaft (102) and the second rotating shaft (103); the first belt pulley (104) and the second belt pulley (105) are sleeved with the same belt; the output end of the motor (101) is fixedly connected to one end of the first rotating shaft (102); two mounting blocks (106) are both fixedly mounted on the first rotating shaft (102) and the second rotating shaft (103); and a push rod (107) is fixedly mounted on the four mounting blocks (106); The clamping structure (7) comprises a sliding rod (701) fixedly mounted on each group of mounting grooves (6); a sliding block (702) is movably mounted on the two sliding rods (701); a same pressing plate (704) is fixedly mounted on the top of the two sliding blocks (702); a rubber pad is fixedly mounted on the bottom of the pressing plate (704); and the rubber pad is in contact with the top of the limiting block (12).
2. The chromium-free passivating agent impurity removal device according to claim 1 is characterized in that: Two limit blocks (12) are fixedly provided on both sides of the filter plate (11), and the limit blocks (12) are adapted to the limit grooves (5).
3. The chromium-free passivating agent impurity removal device according to claim 1 is characterized in that: Slide blocks (4) are fixedly provided on both sides of the installation frame (3), and two slide grooves are provided on the inner walls on both sides of the processing box (1), and the slide grooves and the slide blocks (4) are movably connected.
4. The chromium-free passivating agent impurity removal device according to claim 1 is characterized in that: The sliding rod (701) is sleeved with a second spring (703), one end of the second spring (703) is in contact with one side of the sliding block (702), and the other end of the second spring (703) is in contact with an inner wall of one side of the mounting groove (6).