Dust removal device for textile fabric processing

By designing a textile fabric processing dust removal device with gears and servo motors, the problem of poor dust removal effect caused by the existing device's inability to adjust the nozzle angle is solved, and more efficient dust removal and filtration effects are achieved, and the equipment's usage time is extended through self-generating power.

CN222985130UActive Publication Date: 2025-06-17HUANGGANG AOSHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202421582429.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-17
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing textile fabric processing dust removal device cannot freely adjust the angle of the nozzle, resulting in limited dust removal effect.

Method used

A dust removal device including a housing, a suction fan, multiple sets of gears, hollow tubes, servo motors and nozzles is designed. The angle of the nozzles can be adjusted through the cooperation of the gears and servo motors.

Benefits of technology

It realizes effective blowing and filtration of dust and fine impurities on the surface of textile fabrics, improves the dust removal effect, and extends the battery life of the equipment through self-generating power.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile fabrics, in particular to a dust removal device for textile fabric processing, which comprises a shell, a suction fan is fixedly connected to the right end of the bottom of an inner cavity of the shell, the output end of the suction fan is communicated with a cover body through a pipeline, and a plurality of groups of gears are movably connected to the back of the inner cavity of the shell. Each group of gears are in meshed connection, a hollow pipe is fixedly connected to the axis of each gear, a plurality of spray heads distributed at equal intervals are arranged on the inner side of each hollow pipe, the front face of each hollow pipe communicates with the cover body through a pipeline, and a servo motor is fixedly connected to the lower left end of the back face of the shell; an output shaft of the servo motor is fixedly connected with the gear located at the lower left end of the inner cavity of the shell, and the gears located at the upper end of the inner cavity of the shell are in transmission connection through a single-face tooth synchronous belt. Through the gear, the hollow pipe, the suction fan, the cover body and the servo motor, the purpose of adjusting the angle of the spray head can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile fabrics, in particular to a dust removal device for textile fabric processing. Background Technique

[0002] Textile fabrics are classified into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are often made of low-elastic polyester filaments, profiled polyester filaments, nylon filaments, cotton yarns, wool yarns, etc., and are woven on various weft knitting machines using plain stitch, modified plain stitch, rib plain stitch, double rib plain stitch, jacquard stitch, terry stitch, etc. During the processing of textile fabrics, a lot of dust and fine impurities will be adsorbed, and the produced textiles are not beautiful, reducing the product quality. In order to improve the production quality of textile fabrics, a dust removal device is needed to remove the dust and fine impurities adsorbed on its surface. However, the existing dust removal devices cannot freely adjust the angle of the nozzles, resulting in limited dust removal effect. Therefore, we propose a dust removal device for textile fabric processing. Content of the Utility Model

[0003] The purpose of the utility model is to provide a dust removal device for textile fabric processing to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A dust removal device for textile fabric processing, including a housing. At the right end of the bottom of the housing cavity, a suction fan is fixedly connected, and the output end of the suction fan is communicated with a cover body through a pipeline. At the back of the housing cavity, a plurality of groups of gears are movably connected, and each group of gears is meshed with each other. At the center of the gear, a hollow tube is fixedly connected. A plurality of nozzles are equidistantly arranged inside the hollow tube, and the front of the hollow tube is communicated with the cover body through a pipeline. At the lower left end of the back of the housing, a servo motor is fixedly connected, and the output shaft of the servo motor is fixedly connected with the gear at the lower left end of the housing cavity. The gears at the upper end of the housing cavity are driven by a single-sided tooth synchronous belt.

[0005] As a further description of the above technical solution:

[0006] Support legs are fixedly connected to the four peripheries of the bottom of the housing, and an air outlet is opened at the rear end of the bottom of the housing.

[0007] As a further description of the above technical solution:

[0008] A partition is fixedly connected to the lower end of the housing cavity, and a reserved hole is opened at the left end of the inner surface of the partition.

[0009] As a further description of the above technical solution:

[0010] There are two groups of card seats fixedly connected between the bottom of the partition plate and the bottom of the inner cavity of the housing, and a PVC filter screen and an activated carbon filter layer are respectively clamped on the inner surfaces of the two groups of card seats.

[0011] As a further description of the above technical solution:

[0012] The bottom of the front of the housing is movably connected with a movable door through a hinge. The upper end of the front of the movable door is fixedly connected with a handle, and an air inlet is opened at the right end of the inner surface of the movable door.

[0013] As a further description of the above technical solution:

[0014] A charging jack is opened at the lower end of the left side of the housing. A storage battery is fixedly connected to the left end of the bottom of the inner cavity of the housing. A cover body is fixedly connected to the top of the inner cavity of the housing. A stator mounting plate is fixedly connected to the top of the inner cavity of the housing and inside the cover body. A stator is fixedly connected to the inner side of the stator mounting plate. A rotor is arranged inside the stator. A rotating plate is fixedly connected to the inner side of the rotor, and the top of the rotating plate is movably connected with the top of the inner cavity of the housing through a bearing.

[0015] As a further description of the above technical solution:

[0016] The inner surface of the housing is provided with a fabric body. A reserved groove is opened at the connection between the housing and the fabric body. A sponge plate is fixedly connected to the inner cavity of the housing at the corresponding position of the reserved groove.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. The present utility model can achieve the purpose of adjusting the angle of the nozzle through a gear, a hollow tube, a suction fan, a cover body and a servo motor.

[0019] 2. The present utility model can achieve the purpose of filtering dust and fine impurities through the housing, the movable door, the air outlet, the air inlet, the handle, the card seat, the activated carbon filter layer, the PVC filter screen, the reserved hole and the partition plate.

[0020] 3. The present utility model can achieve the purpose of self-power generation through the charging jack, the stator mounting plate, the stator, the storage battery, the rotating plate and the rotor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional structure schematic diagram of the present utility model in the first perspective state;

[0022] Figure 2 is a three-dimensional structure schematic diagram of the present utility model in the second perspective state;

[0023] Figure 3 is a sectional structure schematic diagram of the present utility model;

[0024] Figure 4 This is a schematic diagram of the stator structure of the present utility model.

[0025] In the figure: 1. Housing; 2. Charging jack; 3. Movable door; 4. Air outlet; 5. Air inlet; 6. Reserved groove; 7. Stator mounting plate; 8. Stator; 9. Handle; 10. Servo motor; 11. Cloth body; 12. Suction fan; 13. Card seat; 14. Activated carbon filter layer; 15. Polyvinyl chloride filter screen; 16. Storage battery; 17. Reserved hole; 18. Sponge board; 19. Gear; 20. Partition board; 21. Cover body; 22. Hollow tube; 23. Nozzle; 24. Rotating plate; 25. Rotor; 26. Support leg. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] The housing 1, charging jack 2, movable door 3, air outlet 4, air inlet 5, reserved groove 6, stator mounting plate 7, stator 8, handle 9, servo motor 10, cloth body 11, suction fan 12, card seat 13, activated carbon filter layer 14, polyvinyl chloride filter screen 15, storage battery 16, reserved hole 17, sponge board 18, gear 19, partition board 20, cover body 21, hollow tube 22, nozzle 23, rotating plate 24, rotor 25 and support leg 26 components of this application are all common standard components or components known to those skilled in the art, and their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0028] Embodiment 1:

[0029] Please refer to Figure 2 and Figure 3, in order to achieve the purpose of adjusting the angle of the nozzle 23 in this embodiment, the following technical solutions are provided, and specifically disclosed: including a housing 1, a suction fan 12 is fixedly connected to the right end of the bottom of the inner cavity of the housing 1, and the output end of the suction fan 12 is communicated with a cover body 21 through a pipeline. A plurality of groups of gears 19 are movably connected to the back of the inner cavity of the housing 1. Each group of gears 19 is meshed with each other, and a hollow tube 22 is fixedly connected to the center of the gear 19. A plurality of nozzles 23 are arranged at equal intervals inside the hollow tube 22, and the front of the hollow tube 22 is communicated with the cover body 21 through a pipeline. A servo motor 10 is fixedly connected to the lower left end of the back of the housing 1, and the output shaft of the servo motor 10 is fixedly connected to the gear 19 located at the lower left end of the inner cavity of the housing 1. The gears 19 located at the upper end of the inner cavity of the housing 1 are connected by a single-sided tooth synchronous belt. When the suction fan 12 is turned on, the outside air can be sucked in from the air inlet 5, transported to the cover body 21 through a pipeline, then transported to the hollow tube 22 through a pipeline, and finally ejected from the nozzles 23, so as to blow off the dust and fine impurities adsorbed on the surface of the fabric body 11. At the same time, people can control the rotation of the servo motor 10 as needed, drive one of the gears 19 to rotate, then drive the gears 19 meshed with it to rotate, and synchronously drive other gears 19 under the cooperation of the single-sided tooth synchronous belt, so as to adjust the angle of the nozzles 23 and improve the blowing effect of the dust and fine impurities adsorbed on the surface of the fabric body 11.

[0030] Embodiment Two:

[0031] Please refer to Figures 1 - 3 , in order to achieve the purpose of filtering dust and fine impurities in this embodiment, the following technical solutions are provided, and specifically disclosed: Support legs 26 are fixedly connected to the four sides of the bottom of the housing 1, and an air outlet 4 is opened at the rear end of the bottom of the housing 1. A partition 20 is fixedly connected to the lower end of the inner cavity of the housing 1, and a reserved hole 17 is opened at the left end of the inner surface of the partition 20. Two groups of card seats 13 are fixedly connected between the bottom of the partition 20 and the bottom of the inner cavity of the housing 1, and a polyvinyl chloride filter screen 15 and an activated carbon filter layer 14 are respectively clamped on the inner surfaces of the two groups of card seats 13. The activated carbon filter layer 14 can filter the incoming air. The bottom of the front of the housing 1 is movably connected with a movable door 3 through a hinge. A handle 9 is fixedly connected to the upper end of the front of the movable door 3, and an air inlet 5 is opened at the right end of the inner surface of the movable door 3. A fabric body 11 is arranged on the inner surface of the housing 1, and a reserved groove 6 is opened at the connection between the housing 1 and the fabric body 11. A sponge board 18 is fixedly connected to the inner cavity of the housing 1 at a position corresponding to the reserved groove 6. After the nozzles 23 blow off the dust and fine impurities adsorbed on the surface of the fabric body 11, the dust and fine impurities will enter the lower area of the inner cavity of the housing 1 from the reserved hole 17 under the action of air pressure, and are filtered by the polyvinyl chloride filter screen 15, and the clean air is discharged from the air outlet 4, thus ensuring the hygiene of the working environment.

[0032] Embodiment 3:

[0033] Please refer to Figure 1 , Figure 3 and Figure 4 , in order to achieve the purpose of self - power generation in this embodiment, the following technical solutions are provided, and specifically disclosed: a charging jack 2 is opened at the lower end on the left side of the housing 1, a storage battery 16 is fixedly connected to the left end of the bottom of the inner cavity of the housing 1, a cover body 21 is fixedly connected to the top of the inner cavity of the housing 1, a stator mounting plate 7 is fixedly connected to the top of the inner cavity of the housing 1 and inside the cover body 21, a stator 8 is fixedly connected to the inner side of the stator mounting plate 7, a rotor 25 is arranged inside the stator 8, a rotating plate 24 is fixedly connected to the inner side of the rotor 25, and the top of the rotating plate 24 is movably connected to the top of the inner cavity of the housing 1 through a bearing. After the air enters the cover body 21, it will blow the rotating plate 24 to rotate. While the rotating plate 24 rotates, it will drive the rotor 25 to rotate, and electric energy will be generated under the cooperation of the stator 8 and stored in the storage battery 16, thus achieving the purpose of self - power generation and effectively improving the overall endurance time.

[0034] The working principle of this application is as follows: When the suction fan 12 is turned on, the outside air can be sucked in from the air inlet 5, conveyed through the pipeline to the cover body 21, then conveyed through the pipeline to the hollow pipe 22, and finally ejected from the nozzle 23, so that the dust and fine impurities adsorbed on the surface of the fabric body 11 can be blown off. At the same time, people can control the rotation of the servo motor 10 as needed, which can drive one of the gears 19 to rotate, then drive the meshing gear 19 to rotate, and synchronously drive other gears 19 to rotate under the cooperation of the single - sided tooth synchronous belt, so as to adjust the angle of the nozzle 23 and improve the blowing - off effect of the dust and fine impurities adsorbed on the surface of the fabric body 11. After the nozzle 23 blows off the dust and fine impurities adsorbed on the surface of the fabric body 11, the dust and fine impurities will enter the lower area of the inner cavity of the housing 1 from the reserved hole 17 under the action of air pressure, and be filtered by the polyvinyl chloride filter screen 15, and then the clean air is discharged from the air outlet 4, thus ensuring the hygiene of the working environment. At the same time, after the air enters the cover body 21, it will blow the rotating plate 24 to rotate. While the rotating plate 24 rotates, it will drive the rotor 25 to rotate, and electric energy will be generated under the cooperation of the stator 8 and stored in the storage battery 16, thus achieving the purpose of self - power generation and effectively improving the overall endurance time.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for textile fabric processing, comprising a housing (1), characterized in that: The right end of the bottom of the inner cavity of the shell (1) is fixedly connected to a suction fan (12), and the output end of the suction fan (12) is connected to a cover body (21) through a pipeline. The back of the inner cavity of the shell (1) is movably connected to multiple groups of gears (19), each group of gears (19) is meshingly connected, and a hollow tube (22) is fixedly connected to the axis of the gear (19). The inner side of the hollow tube (22) is provided with multiple nozzles (23) distributed at equal intervals, and the front of the hollow tube (22) is connected to the cover body (21) through a pipeline. The lower left end of the back of the shell (1) is fixedly connected to a servo motor (10), the output shaft of the servo motor (10) is fixedly connected to the gear (19) located at the lower left end of the inner cavity of the shell (1), and the gears (19) located at the upper end of the inner cavity of the shell (1) are connected through a single-sided toothed synchronous belt transmission.

2. A dust removal device for textile fabric processing according to claim 1, characterized in that: Support legs (26) are fixedly connected to the four sides of the bottom of the shell (1), and an air outlet (4) is provided at the rear end of the bottom of the shell (1).

3. A dust removal device for textile fabric processing according to claim 1, characterized in that: A partition plate (20) is fixedly connected to the lower end of the inner cavity of the shell (1), and a reserved hole (17) is opened at the left end of the inner surface of the partition plate (20).

4. A dust removal device for textile fabric processing according to claim 3, characterized in that: Two groups of clamping seats (13) are fixedly connected between the bottom of the partition (20) and the bottom of the inner cavity of the shell (1), and the inner surfaces of the two groups of clamping seats (13) are respectively clamped with a polyvinyl chloride filter (15) and an activated carbon filter layer (14).

5. The dust removal device for textile fabric processing according to claim 1, characterized in that: The bottom of the front side of the housing (1) is movably connected to a movable door (3) via a hinge, the upper end of the front side of the movable door (3) is fixedly connected to a handle (9), and an air inlet (5) is provided at the right end of the inner surface of the movable door (3).

6. A dust removal device for textile fabric processing according to claim 1, characterized in that: A charging socket (2) is provided at the lower end of the left side of the shell (1); a storage battery (16) is fixedly connected to the left end of the bottom of the inner cavity of the shell (1); a cover (21) is fixedly connected to the top of the inner cavity of the shell (1); a stator mounting plate (7) is fixedly connected to the top of the inner cavity of the shell (1) and located inside the cover (21); a stator (8) is fixedly connected to the inner side of the stator mounting plate (7); a rotor (25) is arranged on the inner side of the stator (8); a rotating plate (24) is fixedly connected to the inner side of the rotor (25); and the top of the rotating plate (24) is movably connected to the top of the inner cavity of the shell (1) via a bearing.

7. A dust removal device for textile fabric processing according to claim 1, characterized in that: The inner surface of the shell (1) is provided with a fabric body (11), a reserved groove (6) is provided at the connection between the shell (1) and the fabric body (11), and a sponge plate (18) is fixedly connected to the inner cavity of the shell (1) and at a position corresponding to the reserved groove (6).